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2012
Operator's Manual
ATV
ATV
DVX 90
DVX 90
90 Utility
90 Utility
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the
U.S. Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
SHARE OU R PASSI ON.
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DVX 90/90 Utility
2012
Operator's Manual
ATV
ATV
150
150
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the
U.S. Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
S H AR E O U R PA S S I O N .
TM
150
2012
Operator's Manual
ATV
ATV
XC 450 i
XC 450 i
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the
U.S. Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
S HA R E O UR PAS S I ON .
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XC 450 i
2012 ATV Operator's Manuals
2012
Operator's Manual
ATV
ATV
300 Utility
300 Utility
DVX 300
DVX 300
!
WARNING
Do not remove this Operator's Manual from this ATV
Operating this ATV if you are under
according to the guidelines and agreement with the U.S.
the age of 16 increases your chance
UNDER
16
of severe injury or death.
Consumer Product Safety Commission.
Read this manual carefully.
NEVER operate this ATV if you are
under 16.
It contains important safety information.
SHARE OUR PASSIO N.
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300 Utility/DVX 300
2012
Operator's Manual
ATV
ATV
650
650
650 Mud Pro
650 Mud Pro
WARNING
!
Do not remove this Operator's Manual from this ATV
Operating this ATV if you are under
according to the guidelines and agreement with the U.S.
UNDER
the age of 16 increases your chance
Consumer Product Safety Commission.
16
of severe injury or death.
Read this manual carefully.
NEVER operate this ATV if you are
under 16.
It contains important safety information.
SHARE OUR PASSI ON.
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650/650 Mud Pro
2012
Operator's Manual
ATV
ATV
350 FIS
350 FIS
425 FIS/SE
425 FIS/SE
WARNING
!
Do not remove this Operator's Manual from this ATV
Operating this ATV if you are under
according to the guidelines and agreement with the U.S.
UNDER
the age of 16 increases your chance
Consumer Product Safety Commission.
16
of severe injury or death.
Read this manual carefully.
NEVER operate this ATV if you are
under 16.
It contains important safety information.
SHA R E OU R PA SSION .
TM
350/425
2012
Operator's Manual
ATV
ATV
450 i
450 i
550 i
550 i
700 i
700 i
700 i Mud Pro
700 i Mud Pro
700 i TBX
700 i TBX
1000 i
1000 i
1000 i Mud Pro
1000 i Mud Pro
WARNING
!
Do not remove this Operator's Manual from this ATV
Operating this ATV if you are under
according to the guidelines and agreement with the U.S.
UNDER
the age of 16 increases your chance
Consumer Product Safety Commission.
16
of severe injury or death.
Read this manual carefully.
NEVER operate this ATV if you are
under 16.
It contains important safety information.
SHA R E OU R PA SSION .
TM
Generic
Click on
blue
text to go.
2012
Operator's Manual
ATV
ATV
700 Diesel
700 Diesel
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according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
SHARE OUR PASSION.
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700 Diesel
2012
Operator's Manual
ATV
ATV
450 i TRV/GT
450 i TRV/GT
550 i TRV/GT
550 i TRV/GT
550 i Cruiser
550 i Cruiser
700 i TRV/GT
700 i TRV/GT
700 i Cruiser
700 i Cruiser
1000 i TRV/GT
1000 i TRV/GT
1000 i Cruiser
1000 i Cruiser
Do not remove this Operator's Manual from this ATV
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Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
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Related Manuals for Arctic Cat 2012 DVX 90
Summary of Contents for Arctic Cat 2012 DVX 90
- Page 1 2012 ATV Operator’s Manuals Click on blue text to go. 2012 2012 2012 2012 Operator’s Manual Operator’s Manual Operator’s Manual Operator’s Manual DVX 90 DVX 90 90 Utility 90 Utility 300 Utility 300 Utility 350 FIS 350 FIS 700 Diesel 700 Diesel DVX 300 DVX 300...
- Page 2 2012 Y-12 Your ATV can be hazardous to The Safety Alert Symbol means operate. ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. A collision or rollover can occur quickly, even during routine maneu- vers such as turning and driving on hills or over obstacles, if you fail ! WARNING WARNING indicates a hazardous to take proper precautions.
- Page 3 ATV safely. Carefully read the following pages. If you have any questions regard- ing this ATV, contact an authorized Arctic Cat ATV dealer for assis- tance. Remember, only authorized Arctic Cat ATV dealers have the knowledge and facilities to provide you with the best service possi- ble.
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Page 4: Table Of Contents
Limited Warranty ................56 ATV Operation................28-35 Warranty Procedure/Owner Responsibility ........57 Basic Operating Maneuvers ............28 Arctic Cat Emission Control System Limited Warranty ....58 Starting the Engine ..............28 U.S. EPA Emission Control Statement/Warranty Coverage - ATV BONE-C ................. 28 (U.S. - Page 5 Do not turn at excessive speed. • Read this manual and all labels carefully and follow the operating pro- • Always have the ATV checked by an authorized Arctic Cat ATV dealer cedures described. if it has been involved in an accident.
- Page 6 2012 Y-12 AN ATV IS NOT A TOY AND • Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of CAN BE HAZARDOUS TO skidding or sliding out of control.
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Page 7: Atv Safety Alert
TERRAIN VEHICLES (ATV’s) may present a risk of DEATH or OUT OF CONTROL. SEVERE INJURY in certain circumstances. While accidents may * EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR A occur for many reasons: CERTAIN AGE GROUP. NEVER RIDE AN ATV THAT IS *** Over 2591 people, including many children, have died in acci- NOT DESIGNED FOR YOUR AGE GROUP. -
Page 8: Rider Training Course
ATV purchase. Others can take the training course for a small fee. See an authorized Arctic Cat ATV dealer for details or call (800) 887- 2887 for training course information. - Page 9 Arctic Cat ATV dealer for a replacement. Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. KM822D Previous Main Table of Contents...
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Page 10: Hangtag & Warning Labels (Dvx)
2012 Y-12 Hangtag & Warning Labels (Utility) Your Arctic Cat ATV comes with a hangtag and several labels contain- ing important safety information. Anyone who rides the ATV should read and understand this informa- tion before riding. The labels should be considered as permanent parts of the ATV. -
Page 11: Warnings
Never carry a passenger. The long seat is to allow the operator to For more information about the training course, contact an autho- shift positions as needed during operation. It is not for carrying rized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613- passengers. 739-1535 (Canada). - Page 12 2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without wearing an Operating this ATV on public streets, approved motorcycle helmet, eye pro- roads, or highways. tection, and protective clothing. WHAT CAN HAPPEN WHAT CAN HAPPEN You can collide with another vehicle.
- Page 13 2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Failure to inspect the ATV before operating. Operating this ATV at excessive speeds or removing the speed Failure to properly maintain the ATV. limiting device from the ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage.
- Page 14 2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Turning improperly. Removing hands from handlebar or feet from footrests during operation. WHAT CAN HAPPEN WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. Removing even one hand or foot can reduce your ability to control HOW TO AVOID THE HAZARD the ATV or could cause you to lose your balance and fall off the...
- Page 15 2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Climbing hills improperly. Going down a hill improperly. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause Could cause loss of control or cause the ATV to overturn. the ATV to overturn.
- Page 16 2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improp- Operating the ATV with improper tires or with improper or uneven erly dismounting while climbing a hill. tire pressure. WHAT CAN HAPPEN WHAT CAN HAPPEN Could result in the ATV overturning.
- Page 17 WHAT CAN HAPPEN use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use Driving the ATV with the brake lever lock engaged could cause a on the ATV and should be installed and used according to instruc- change in handling or loss of brakes and cause an accident.
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Page 18: Prevention
2012 Y-12 Prevention Helmet There are several types of helmets on Overview Helmets should have the market, but make sure you wear a one of these: When using an ATV, prevention is the name of the game. “Had you helmet that complies with the current only known”... -
Page 19: Condition Of The Atv
2012 Y-12 Prevention One easy way to remember what parts you need to check is by using the acronym “T-CLOC.” It stands for: Long Pants and Long Sleeved Shirt The goal is to protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. -
Page 20: First Aid And Survival
2012 Y-12 Prevention 6. Miscellaneous Items Inspect your air filter. Look for debris or B. Throttle Check: damage that may indicate you need to The throttle should have a free, smooth replace it. A clogged filter can stop an 1. Air filter Check: range of motion. - Page 21 2012 Y-12 Prevention Maps/GPS (Global Positioning System) Maps may be unnecessary when you’re familiar with the area. But Water when you’re riding on unfamiliar trails, it’s good to know where you Water is so important that you need to carry it regardless of the dura- are, what’s coming up, and how to get back.
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Page 22: Active Riding
2012 Y-12 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an under- standing of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. -
Page 23: Sound Judgment
2012 Y-12 Sound Judgment Terrain Always pay close attention to the terrain you’re on even if it is famil- Those Around You iar to you. You can’t assume that the landscape you’re used to doesn’t People do all kinds of things that you can’t predict or control. change. -
Page 24: Equipment
ATV is detected, DO NOT OPERATE THE ATV. ing your weight shifted into the slope. Denying the challenge means Take the ATV to an authorized Arctic Cat ATV dealer for inspection sliding off the trail. and adjustment or repair. -
Page 25: Sipde
2012 Y-12 Sound Judgment Load Capacity Ratings Chart (Utility) Laws and Regulations Arctic Cat ATV Load Capacity Ratings Any police officer will tell you that ignorance of the law is no Item Specifications defense. Your best defense is to check out your local, state, or provin-... -
Page 26: Supervision
Remember that regardless of experience, you should never let anyone under the age of 12 operate your ATV. Overview Arctic Cat and the ATV Safety Institute recommend that all ATV You’re responsible for supervising those who ride your ATV. Your operators ride the appropriate-sized ATV according to age. -
Page 27: Division Ii - Operation/ Maintenance
Be sure, as the owner/operator of an of your Arctic Cat ATV. For a complete list of accessories, refer to Arctic Cat ATV, to become thoroughly familiar with its basic opera- the current Arctic Cat ATV Accessory Catalog. -
Page 28: Atv Specifications
Lever Lock Gasoline (Recommended) 87 Octane Regular CHASSIS Unleaded Length (Overall) 1468.1 mm (57.8 in.) Engine Oil (Recommended) Arctic Cat ACX All Weather Height (Overall) 962.6 mm (37.9 in.) (Synthetic) Width (Overall) 876.3 mm (34.5 in.) Headlights 12V/35W Tire Size (Front) -
Page 29: Location Of Controls
2012 Y-12 Location of Controls 1. Battery 2. Front Brake Lever 3. Fuel Valve 4. Seat Lock Lever 5. Tool Storage 6. Brake Lever Lock KM916A 7. Key Switch 8. Throttle Limiter 9. Throttle Lever 10. Brakelight 11. Kick Start Lever 12. -
Page 30: Atv Operation
Emergency Starting 4. Get seated in a comfortable position. This Arctic Cat ATV has an emergency kick starter to use if the elec- tric starter becomes inoperative. To use the starter, follow this proce- 5. Always keep your feet planted on the footrests. -
Page 31: Starting A Cold Engine
2012 Y-12 ATV Operation CAUTION 1. Push down on the kick starter until resistance is felt; then with a If unburned fuel is collected in the combustion chamber due to short, quick, downward stroke, lack of running time, spark plug fouling will occur more easily start engine. -
Page 32: Handling The Atv (Active Riding Techniques)
2012 Y-12 ATV Operation Riding Once the engine’s warm, the ATV is ready to 1. Double check that the brake lever lock is engaged. 2. Swing your right leg over to the left side of the seat. 1. Keep your feet on the footrests and both 3. - Page 33 2012 Y-12 ATV Operation 4. Get off the ATV on the uphill side. 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7.
- Page 34 2012 Y-12 ATV Operation 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if 4. If that doesn’t work and you still have forward motion and the it just doesn’t work, stop and get off.
- Page 35 2012 Y-12 ATV Operation 2. Use the principles of leaning, weight shifting, and balancing - shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0016 ATV-0026 ATV-0027...
- Page 36 2012 Y-12 ATV Operation Cold Weather Driving Crossing Water NOTE: Check that all control levers move freely. Make sure that the footrests are free of ice and snow. Your ATV can only handle water up to its footrests. Any more than that and you risk engine damage and/or personal injury.
- Page 37 2012 Y-12 ATV Operation 4. Practice driving in an open snow-covered or ice-covered area at slow speeds before driving on snow-covered or ice-covered NOTE: After riding through water, mud, snow, or slush, it trails. is important to dry the brake system before parking the ATV. 5.
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Page 38: General Information
Apply the brakes by compressing the brake levers toward the handle- for parts, service, accessories, or warranty. If a complete engine must bar. be replaced, ask the dealer to notify Arctic Cat for correct registration information. Brake Lever Lock Ignition Switch Key To engage and release a brake lever lock, use the following procedure. - Page 39 2012 Y-12 4. Release the brake lever lock by compressing the brake lever. It STOP position — The ignition cir- will return to its released position. cuit is off. The engine cannot be started or will not run. If the engine Check to make sure the brake lever lock engages properly and that stop switch is used to stop engine the brake (when engaged) locks the wheels.
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Page 40: Shift Lever
2012 Y-12 Shift Lever 1. Loosen the jam nut (A). 2. Turn the throttle limiter screw 1. To shift into forward gear, pull (B) clockwise to decrease out and upward on the shift engine RPM maximum or lever until the transmission counterclockwise to increase engages in the forward gear. -
Page 41: Gas/Vent Hoses
2012 Y-12 Gas/Vent Hoses NOTE: The oil level stick should be threaded into the Replace the gas hose every two years. Damage from aging may not engine crankcase for check- always be visible. Do not bend or obstruct the routing of the carbure- ing purposes. -
Page 42: Transporting Atv
2012 Y-12 Transporting ATV CAUTION When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following Do not use white gas. Only Arctic Cat approved gasoline addi- procedure be used. -
Page 43: Engine Break-In
! WARNING expense of the owner/operator, the ATV may be taken to an autho- rized Arctic Cat ATV dealer for this initial service. Do not overfill or over-flow gasoline when filling the gas tank. A fire hazard could materialize. Always allow the engine to cool before filling the gas tank. -
Page 44: General Maintenance
C = Clean L = Lubricate R = Replace T = Tighten * = Dealer maintenance ** = When using Arctic Cat ACX All Weather synthetic oil, oil change inter- val can be increased to every 1,000 miles or every year. -
Page 45: Shock Absorbers
2012 Y-12 Shock Absorbers 4. Install the screen/filter cap, spring, and screen. Tighten Each shock absorber should be visibly checked weekly for excessive to 11 ft-lb. fluid leakage (some seal leakage may be observed but it does not 5. Install the drain plug and indicate the shock is in need of replacement), cracks or breaks in the tighten to 22 ft-lb. -
Page 46: Hand Brake System
NOTE: The brake lever lock must lock the rear wheels. If not, the bottom of the transmis- take the ATV to an authorized Arctic Cat ATV dealer for service. sion and drain the lubricant Adjusting Brakes into a drain pan. -
Page 47: Protective Rubber Boots
NOTE: The hydraulic brake must lock the rear wheels. If MD0041 not, take the ATV to an authorized Arctic Cat ATV dealer for 5. If boot damage is present or tie rod end free-play seems exces- service. - Page 48 NOTE: maintainer/ NOTE: Arctic Cat recommends the use of the CTEK Multi charger will charge the bat- US 800 or the CTEK Multi US 3300 for battery maintenance tery to 95% capacity at charging. Maintenance charging is required on all batteries...
- Page 49 3. Inspect the vehicle to be used for jump-starting to determine if voltage and ground polarity are compatible. The vehicle must NOTE: Arctic Cat does not recommend jump-starting a have a 12-volt DC, negative ground electrical system. vehicle with a dead battery but rather to remove the battery, service it, and correctly charge it;...
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Page 50: Spark Plug
A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help... -
Page 51: Engine Idle Rpm Adjustment
6 mm (1/4 in.) free- To properly adjust the idle, a tachometer is necessary. If one is not play in the cable. available, take the ATV to an authorized Arctic Cat ATV dealer. 5. Tighten the jam nut to To adjust idle RPM: secure the adjustment. -
Page 52: Tires
7. Clean any dirt or debris from inside the air cleaner. Be sure no related items are not available, have this maintenance performed by an dirt enters the carburetor. authorized Arctic Cat ATV dealer or a qualified tire repair station. 8. Install the air filter and housing cover making sure the rubber CAUTION seal is in place;... -
Page 53: Wheels
2012 Y-12 CAUTION ! WARNING Use only specified bulb indicated in the chart as replacement Use only Arctic Cat approved tires when replacing tires. Fail- bulb. ure to do so could result in unstable ATV operation. Tubeless Tire Repair ... -
Page 54: Fuse
If the new fuse blows after a short period of use, consult 1. Remove the two screws and remove the lens cover. an authorized Arctic Cat ATV dealer immediately. 2. Push the bulb in and turn it counterclockwise. Storage Compartment/Tools 3. -
Page 55: Preparation For Storage
10. Store the ATV indoors in a level position. gas tank. Remove the air filter housing cover and air filter. Start the engine and allow it to idle; then using Arctic Cat Engine Pre- CAUTION server, rapidly inject the preserver into the air filter opening for a Avoid storing outside in direct sunlight and avoid using a plastic period of 10 to 20 seconds. -
Page 56: Preparation After Storage
Taking the ATV out of storage and correctly preparing it will assure 7. Check the entire brake system (cables, shoes, etc.), all controls, many miles and hours of trouble-free riding. Arctic Cat recommends and brakelight; adjust or replace if necessary. -
Page 57: Maintenance Record
2012 Y-12 Maintenance Record DATE SERVICE PERFORMED/NOTES Previous Main Table of Contents Section Table of Contents Next... -
Page 58: Limited Warranty
9. Removal or mutilation of the Vehicle Identification Number or Engine The warranty periods are as follows: Serial Number. 1. Six months from the date of sale — for an Arctic Cat ATV used for 10. Use of parts not sold or approved by Arctic Cat. recreational purposes. -
Page 59: Warranty Procedure/Owner Responsibility
At the time of sale, an ATV Rider Training Certificate and Owner Registra- The authorized Arctic Cat ATV dealer will examine the ATV or part to deter- tion form is to be completed by the selling dealer and consumer. The mine if, in his opinion, a warrantable condition exists. -
Page 60: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to (5) use of replacement components or accessories not conforming to Arctic as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after Jan- Cat specifications which adversely affect performance, and/or uary 1st, 1997: (6) use in competitive racing or related events. -
Page 61: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)
Wiring OWNER’S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Opera- tor's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Manual. -
Page 62: Declaration Of Conformity
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 90 Utility DVX 90 Standards to which conformity is declared: EN 61000-6-2:2005... - Page 63 2012 Y-12 Previous Main Table of Contents Section Table of Contents Next...
- Page 64 2012 Y-12 Previous Main Table of Contents Section Table of Contents Next...
- Page 65 2012 Y-12 NOTES Previous Main Table of Contents Section Table of Contents Next...
- Page 66 2012 Y-12 NOTES Previous Main Table of Contents Section Table of Contents Next...
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Page 67: Identification Numbers Record
2.ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho- rized Arctic Cat ATV dealer or for reference in case the ATV is sto- len. Previous... - Page 68 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL ©2011 Arctic Cat Inc. ™® Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 FOLLOW ALL INSTRUCTIONS AND WARNINGS (218) 681-9851 - U.S.
- Page 69 2012 T-14 Your ATV can be hazardous to The Safety Alert Symbol means operate. ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. A collision or rollover can occur quickly, even during routine maneu- vers such as turning and driving on hills or over obstacles, if you fail ! WARNING WARNING indicates a hazardous to take proper precautions.
- Page 70 ATV safely. Parents should super- Arctic Cat ATV. For a complete list of accessories, refer to the current vise their child’s use of the ATV at all times. Parents should permit Arctic Cat ATV Accessory Catalog.
- Page 71 Limited Warranty ................53 Basic Operating Maneuvers ............26 Warranty Procedure/Owner Responsibility ........54 Starting the Engine ..............26 Arctic Cat Emission Control System Limited Warranty ....55 BONE-C ................. 26 U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Starting A Cold Engine............27 Only) ....................
- Page 72 Do not turn at excessive speed. Packet) with your child or children. It contains important operating and • Always have the ATV checked by an authorized Arctic Cat ATV dealer safety instructions. if it has been involved in an accident.
- Page 73 2012 T-14 An ATV Is Not A Toy And Can FOR MORE INFORMATION ABOUT ATV SAFETY, call the ATV Safety Institute at 1-800-887-2887 (U.S.) or Canada Safety Be Hazardous To Operate. Council at 1-613-739-1535 (Canada). • Always use proper procedures if you stall or roll backward when ATV Safety Alert climbing a hill.
- Page 74 ATV purchase. Others can take the training course for a small fee. * NEVER OPERATE AN ARCTIC CAT BRAND TRANSI- See an authorized Arctic Cat ATV dealer for details or call (800) 887- TIONAL ATV WITHOUT PARENTAL SUPERVISION. 2887 for training course information.
- Page 75 2012 T-14 Hangtag & Warning Labels Your Arctic Cat ATV comes with a hangtag and several labels contain- ing important safety information. Anyone who rides the ATV should read and understand this informa- tion before riding. The labels should be considered as permanent parts of the ATV.
- Page 76 Never carry a passenger. The long seat is to allow the operator to For more information about the training course, contact an autho- shift positions as needed during operation. It is not for carrying rized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613- passengers. 739-1535 (Canada).
- Page 77 2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without wearing an Operating this ATV on public streets, approved motorcycle helmet, eye pro- roads, or highways. tection, and protective clothing. WHAT CAN HAPPEN WHAT CAN HAPPEN You can collide with another vehicle.
- Page 78 2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Attempting wheelies, jumps, and Operating this ATV after or while consuming alcohol or drugs. other stunts. WHAT CAN HAPPEN WHAT CAN HAPPEN Could seriously affect your judgment. Increases the chance of an accident Could cause you to react more slowly.
- Page 79 2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Turning improperly. Removing hands from handlebar or feet from footrests during operation. WHAT CAN HAPPEN WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. Removing even one hand or foot can reduce your ability to control HOW TO AVOID THE HAZARD the ATV or could cause you to lose your balance and fall off the...
- Page 80 2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improp- Climbing hills improperly. erly dismounting while climbing a hill. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause Could result in the ATV overturning. the ATV to overturn.
- Page 81 All parts and accessories added to this ATV Before operating in a new area, check for obstacles. should be genuine Arctic Cat ATV components designed for use Never attempt to ride over large obstacles, such as large rocks or on the ATV and should be installed and used according to instruc- fallen trees.
- Page 82 2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. Improperly crossing hills or turning on hills. WHAT CAN HAPPEN WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident.
- Page 83 2012 T-14 Prevention Helmet There are several types of helmets on Overview Helmets should have the market, but make sure you wear a one of these: When using an ATV, prevention is the name of the game. “Had you helmet that complies with the current 1.
- Page 84 2012 T-14 Prevention Long Pants and Long Sleeved Shirt TIRES AND CONTROLS LIGHTS AND OIL AND CHASSIS AND The goal is to protect your body from branches, long grass, airborne WHEELS AND CABLES ELECTRICAL FUEL DRIVE TRAIN objects, or anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide.
- Page 85 2012 T-14 Prevention First Aid and Survival 3. Lights and Electrical Check: Verify the brakelights, taillights, headlights, 1. Brakelights You need to prepare for the unexpected. Emergencies and accidents and parking lights work. Don’t drive the are traumatic enough, but they’re even worse when you’re not pre- 2.
- Page 86 2012 T-14 Prevention Emergency Kit with Flashlight and First Aid Identification You’ll need several items in your Emergency If something does happen to you, the emergency personnel will want Carry these items: Kit including a flashlight. The matches will to know who you are and whom to contact. It’s possible you may be come in handy if you need to start a fire to 1.
- Page 87 2012 T-14 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an under- standing of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
- Page 88 2012 T-14 Sound Judgment Weather You need to consider the weather. It is dangerous to ride your ATV Those Around You when the weather is bad or potentially bad. Keep abreast with weather forecasts. People do all kinds of things that you can’t predict or control. Terrain Riding Companions Always pay close attention to the terrain you’re on even if it is famil-...
- Page 89 ATV is detected, DO NOT OPERATE THE ATV. sliding off the trail. Take the ATV to an authorized Arctic Cat ATV dealer for inspection It also helps to know which trails you can ride and who else might be and adjustment or repair.
- Page 90 All parts and accesso- feel totally uncoordinated. ries installed on this ATV must be genuine Arctic Cat parts Reckless Riding and accessories designed for use on this ATV. Install and use them according to instructions.
- Page 91 2012 T-14 Sound Judgment SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together...when you’re paying attention to how you feel, when you’re monitoring the move- ments of your ATV, and when you’re constantly evaluating your envi- ronment, then you’re practicing SIPDE.
- Page 92 Remember that regardless of experience, you should never let anyone under the age of 14 operate your ATV. Overview Arctic Cat and the ATV Safety Institute recommend that all ATV You’re responsible for supervising those who ride your ATV. Your operators ride the appropriate-sized ATV according to age.
- Page 93 Displacement 149 cc (9.1 cu in.) Gasoline (Recommended) 87 Octane Regular Unleaded Spark Plug Type DR8EA Engine Oil (Recommended) Arctic Cat ACX All Weather Spark Plug Gap 0.6 mm (0.024 in.) (Synthetic) Brake Type Front Double Drum/Rear Hydraulic Headlights 12V/35W/35W (2)
- Page 94 2012 T-14 Location of Controls 1. Battery 2. Front Brake Lever 3. Fuel Valve 4. Seat Lock Lever 5. Tool Storage 6. Brake Lever Lock KM882A 7. Key Switch 8. Throttle Limiter 9. Throttle Lever 10. Brakelights/Taillights 11. Kick Start Lever 12.
- Page 95 3. Swing your leg over the seat and set your right foot down on the Emergency Starting right-side footrest. This Arctic Cat ATV has an emergency kick starter to use if the electric 4. Get seated in a comfortable position. starter becomes inoperative. To use the starter, follow this procedure.
- Page 96 2012 T-14 ATV Operation 1. Compress both right and left brake levers on the handlebars to apply both the front and rear brakes. Starting A Cold Engine 2. If your wheels lock, release them for a second; then apply them ...
- Page 97 2012 T-14 ATV Operation Sometimes your ATV may not respond and goes straight ahead instead of letting you turn. Here’s how to handle it: Your safety depends on using safe riding techniques. Statistics from 1. Slow down. the U.S. Consumer Product Safety Commission (CPSC) say that inexperienced riders who don’t use safe riding techniques are 13 2.
- Page 98 2012 T-14 ATV Operation 9. Get back on the ATV from the uphill side, and keep your weight shifted uphill when you sit down. K-Turns 10. Start the engine and follow the method for riding downhill. Use K-turns if you accidentally stall while riding uphill; you need to Riding Uphill take action before the ATV rolls backward down the hill.
- Page 99 2012 T-14 ATV Operation 1. Shift your body weight as far back on the seat as possible. 2. Lightly apply the brakes and ease up on the throttle. Sidehilling/Traversing Wide Turns Sidehilling is considered an advanced skill; it’s really tricky and unpredictable.
- Page 100 2012 T-14 ATV Operation 8. If the ATV starts tipping, shift your weight to keep it in balance. To clear a single-track (only one tire contacts) obstacle, follow the 3. You might have to lean into the turn more than you do in a wide same rules except: turn.
- Page 101 2012 T-14 ATV Operation ! WARNING 5. Take into account that your ATV could stall while crossing; give yourself enough time to get off the road. Do not attempt to free frozen brakes by pouring warm water on the brakes. 6.
- Page 102 VIN, and ESN when contacting an authorized Arctic Cat ATV dealer for parts, service, accessories, or warranty. If a complete engine must The hand brakes should be applied whenever a braking situation is be replaced, ask the dealer to notify Arctic Cat for correct registration needed. information.
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Page 103: Headlight Switch
2012 T-14 Engine Stop Switch 3. While holding the brake lever lock down, release the brake lever. This switch will stop the engine. NOTE: The brake lever will not return to its released posi- The engine can be started again tion. - Page 104 2012 T-14 2. Turn the throttle limiter screw clockwise to decrease engine 1. Speedometer - To select miles per hour (MPH) or kilometers RPM maximum or counterclockwise to increase engine RPM per hour (KM/H), press and hold button A while watching the maximum.
- Page 105 Transporting ATV 2. Install the oil level stick com- When transporting the ATV, Arctic Cat recommends that the ATV be pletely into the engine crank- case. in its normal operating position (on all four wheels) and the following procedure be used.
- Page 106 Any lubricant used in place of the recommended one could CAUTION cause serious transmission damage. Do not use white gas. Only Arctic Cat approved gasoline addi- tives should be used. Previous Previous Main Table of Contents...
- Page 107 ATV may be taken to an autho- rized Arctic Cat ATV dealer for this initial service. ! WARNING Do not overfill or over-flow gasoline when filling the gas tank.
- Page 108 If, at any time, abnormal noises, vibrations, or improper functioning Air filter of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for Battery inspection and adjustment or repair.
- Page 109 2012 T-14 Shock Absorbers 4. Install the screen/filter cap, spring, and screen. Tighten to Each shock absorber should be visibly checked weekly for excessive 11 ft-lb. fluid leakage (some seal leakage may be observed but it does not 5. Install the drain plug and indicate the shock is in need of replacement), cracks or breaks in the tighten to 22 ft-lb.
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Page 110: Brake System
4. Attempt to push the ATV. level is above the LOWER level line. If below the line, take the ATV to an authorized Arctic Cat ATV dealer for service. NOTE: The brake must lock the wheels. If not, take the 1. - Page 111 The battery is located under the seat. NOTE: The hydraulic brake must lock the rear wheels. If not, take the ATV to an authorized Arctic Cat ATV dealer for service. After being in service, batteries require regular cleaning and recharg- ing in order to deliver peak performance and maximum service life.
- Page 112 NOTE: The sealing strip should NOT be removed and NO fluid should be added. NOTE: Arctic Cat recommends the use of the CTEK Multi 3. Be sure the charger and battery are in a well-ventilated area. Be US 800 or the CTEK Multi US 3300 for battery maintenance charging.
- Page 113 Jump-Starting CAUTION NOTE: Arctic Cat does not recommend jump-starting a vehi- cle with a dead battery but rather to remove the battery, service Always make sure the electrical systems are of the same voltage it, and correctly charge it; however, in an emergency, it may be and ground polarity prior to connecting jumper cables.
- Page 114 1700 RPM. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, make KM872A sure to thoroughly warm up the engine before operating.
- Page 115 NOTE: Foam Air Filter Cleaner and Foam Air Filter Oil are adjusted. available from Arctic Cat. 3. Turn cable adjustment nut 4. Compress the filter by pressing it between the palms of both clockwise to increase free- hands to remove excess solvent.
- Page 116 NOTE: Drive chain adjustments may be done by the ATV owner Take the ATV to an authorized Arctic Cat ATV dealer for this service. if qualified to do so. If the owner does not feel qualified, take the ATV to an authorized Arctic Cat ATV dealer for this service.
- Page 117 Bulb Replacement formed by an authorized Arctic Cat ATV dealer or a qualified tire The wattage rating of the bulb is shown in the chart. When replacing repair station.
- Page 118 KM863 When replacing the headlight bulb, be careful not to touch the authorized Arctic Cat ATV dealer glass portion of the bulb. Grasp the new bulb with a clean cloth. immediately. To replace the running lights, use the following procedure.
- Page 119 (see Battery section in this manual). gas tank. Remove the air filter housing cover and air filter. Start the engine and allow it to idle; then using Arctic Cat Engine Preserver, 10. Store the ATV indoors in a level position.
- Page 120 Taking the ATV out of storage and correctly preparing it will assure 7. Check the entire brake system (cables, shoes, etc.), all controls, many miles and hours of trouble-free riding. Arctic Cat recommends and brakelight; adjust or replace if necessary.
- Page 121 Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 150 2x4 Standards to which conformity is declared: EN 61000-6-2:2005 EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc.
- Page 122 5. An accident or subjecting the ATV to misuse, abuse, or negligent operation. 1. Six months from the date of sale — for an Arctic Cat ATV used for recreational 6. Any modification, addition, or removal of parts unless instructed to do so by purposes.
- Page 123 At the time of sale, an ATV Rider Training Certificate and Owner Registra- The authorized Arctic Cat ATV dealer will examine the ATV or part to deter- tion form is to be completed by the selling dealer and consumer. The mine if, in his opinion, a warrantable condition exists.
- Page 124 Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to (5) use of replacement components or accessories not conforming to Arctic as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after Jan- Cat specifications which adversely affect performance, and/or uary 1st, 1997: (6) use in competitive racing or related events.
- Page 125 U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only) STATEMENT/WARRANTY COMPONENTS COVERED Arctic Cat warrants to the original retail purchaser, and each subsequent The emissions warranty covers major emissions control components and purchaser, that all U.S. EPA-certified Arctic Cat snowmobiles are emission-related components listed as follows: designed, built, and equipped to conform to all U.S.
- Page 126 2012 T-14 Previous Main Table of Contents Section Table of Contents Next...
- Page 127 2012 T-14 Previous Main Table of Contents Section Table of Contents Next...
- Page 128 2012 T-14 Maintenance Record DATE SERVICE PERFORMED/NOTES Previous Main Table of Contents Section Table of Contents Next...
- Page 129 2012 T-14 Maintenance Record DATE SERVICE PERFORMED/NOTES Previous Main Table of Contents Section Table of Contents Next...
- Page 130 Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho- rized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Previous Main Table of Contents...
- Page 131 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL ©2011 Arctic Cat Inc. ™® Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 FOLLOW ALL INSTRUCTIONS AND WARNINGS (218) 681-9851 - U.S.
- Page 132 ATV and must remain with the ATV at the time of resale. If the is used to address practices not related to personal injury. ATV changes ownership more than once, contact Arctic Cat Inc., Ser- vice Department, P.O. Box 810, Thief River Falls, MN 56701, for ...
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Page 133: Foreword
Carefully read the following pages. If you have any questions regard- parts, oil, and accessories are engineered to meet the standards and ing this ATV, contact an authorized Arctic Cat ATV dealer for assis- requirements of your Arctic Cat ATV. For a complete list of acces- tance. - Page 134 Warranty Procedure/Owner Responsibility ........62 General Information ................ 37-45 Arctic Cat ATV Emission Control Warranty Statement......63 ATV Identification Numbers................37 Arctic Cat Emission Control System Limited Warranty ....64 Ignition Switch Key..................37 U.S. EPA Emission Control Statement/Warranty Coverage - ATV (U.S. Control Locations and Functions ..............37 Only) ......................
- Page 135 Do not turn at excessive speed. chance of skidding or sliding out of control. • Always have the ATV checked by an authorized Arctic Cat ATV • Never operate an ATV in fast flowing water or in water deeper than dealer if it has been involved in an accident.
- Page 136 2012 XC 450 i ATV Safety Alert • A child under 16 years old should never operate an ATV without adult supervision. Children need to be observed carefully because The Consumer Product Safety Commission has concluded that ALL- not all children have the strength, size, skills, or judgment to oper- TERRAIN VEHICLES (ATV’s) may present a risk of SERIOUS ate an ATV safely.
- Page 137 2012 XC 450 i Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers with- out any previous ATV riding experience will receive a $100.00 cou- pon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.
- Page 138 Anyone who rides the ATV should read and understand this information before riding. KC360 2258-714 2258-432 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Previous Main Table of Contents Section Table of Contents...
- Page 139 Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. ...
- Page 140 Never carry a passenger. The long seat is to allow the operator to For more information about the training course, contact an autho- shift positions as needed during operation. It is not for carrying pas- rized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613- sengers. 739-1535 (Canada).
- Page 141 2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without wearing an Operating this ATV on public streets, approved helmet, eye protection, and roads, or highways. protective clothing. WHAT CAN HAPPEN WHAT CAN HAPPEN You can collide with another vehicle.
- Page 142 2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN Could seriously affect your judgment.
- Page 143 All parts and accessories added to this ATV should dent including a rollover. be genuine Arctic Cat ATV components designed for use on the ATV HOW TO AVOID THE and should be installed and used according to instructions. Never HAZARD install a twist grip throttle.
- Page 144 2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating on steep hills. Improperly crossing hills or turning on hills. WHAT CAN HAPPEN WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or Could cause loss of control or cause the small hills.
- Page 145 2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improp- Climbing hills improperly. erly dismounting while climbing a hill. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
- Page 146 2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly operating over obstacles. Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to Tires may float, causing loss of traction and loss of control, which overturn.
- Page 147 2012 XC 450 i Prevention Gloves Your hands are targets for flying objects and branches. Along with Overview providing skin protection, gloves will shield your hands from harsh When using an ATV, prevention is the name of the game. “Had you weather.
- Page 148 2012 XC 450 i Prevention 5. Chassis 6. Miscellaneous Items These helmets should provide full-face pro- tection. One easy way to remember what parts you need to check is by using If you drop or damage your helmet, get a new the acronym “T-CLOC.”...
- Page 149 2012 XC 450 i Prevention 5. CHASSIS Grass and leaves can gum-up your Test the brake lever lock and see if it locks the hand brake lever into Check: suspension and shocks. Clear and position; then disengage it to release the brake. Be sure the brake 1.
- Page 150 2012 XC 450 i Prevention Cellular Phone It may be necessary to make an urgent phone call. Tools Maps/GPS (Global Positioning System) Routine maintenance will gen- Carry these items on your ATV: erally eliminate the need for Maps may be unnecessary when you’re familiar with the area. But 1.
- Page 151 2012 XC 450 i Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
- Page 152 2012 XC 450 i Sound Judgment 7. Do you thrive on the adrenaline rush you get from speeding and dangerous situations? Overview Never Sometimes Often You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. 8.
- Page 153 2012 XC 450 i Sound Judgment Outsloped trails (trails that slant to allow rain to run off) make trail riding a bit more challenging. Accepting that challenge means keep- Weather ing your weight shifted into the slope. Denying the challenge means sliding off the trail.
- Page 154 ATV is detected, DO NOT OPERATE THE ATV. of cars if you’re crossing roads or riding in public areas and make Take the ATV to an authorized Arctic Cat ATV dealer for inspection yourself be seen. If you can’t see other vehicles coming, that means and adjustment or repair.
- Page 155 2012 XC 450 i Sound Judgment ! WARNING Load Capacity Ratings Chart POTENTIAL HAZARD Arctic Cat ATV Load Capacity Ratings Overloading the ATV or carrying or towing cargo improperly. Item Specifications WHAT CAN HAPPEN (lb) (kg) Could cause changes in ATV handling, which could lead to an acci- dent.
- Page 156 2012 XC 450 i Sound Judgment Reckless Riding If you are involved in an ATV accident when you’re speeding, you Be aware of prescription and over-the-counter medications. Drowsi- have a 25% chance of landing yourself in the hospital. The faster you ness and impaired judgment can be caused by a wide variety of medi- go, the more likely you are to destroy your head and internal organs, cations.
- Page 157 16 operate your ATV. time to use your knowledge and supervise others who ride your ATV. Inexperienced/ Arctic Cat and the ATV Safety Institute recommend that all ATV TESTIMONIAL Untrained operators ride the appropriate-sized ATV according to age.
- Page 158 442.45 cc (27 cu in.) Gasoline (Recommended) 87 Octane Regular Unleaded Spark Plug Type NGK CR7E Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.) Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Type Dual lever, independent front &...
- Page 159 2012 XC 450 i Location of Parts and Controls 1. Battery 2. Headlights 3. Rear Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment 8. Reverse Override Switch 9. Foot Brake KC405A 10. Brake Lever Lock 11.
- Page 160 2012 XC 450 i ATV Operation 6. Press the starter button. Basic Operating Maneuvers CAUTION Active riding and basic maneuvers are the foundation of your ATV Do not run the starter motor for more than eight seconds per ride. Without basic skills, it’s impossible to move to this level— starting attempt.
- Page 161 Shifting ! WARNING The Arctic Cat ATV with an automatic transmission has a dual-range Do not start the engine or operate this ATV with the clutch transmission with reverse. To shift the ATV, follow these steps: shield removed.
- Page 162 2012 XC 450 i ATV Operation • Sharp Turns • Quick Turns Parking • K-Turns • Riding Uphill Parking involves following the previous rules for braking; then: • Riding Downhill • Sidehilling/Traversing 1. After the ATV stops, shift into neutral. •...
- Page 163 2012 XC 450 i ATV Operation 4. If shifting your weight and balance aren’t enough to keep the ATV tires on the ground, straighten out the handlebar as much as Wide Turns you can. About 20% of ATV accidents happen during turns. If you don’t under- 5.
- Page 164 2012 XC 450 i ATV Operation Riding Uphill Roughly 20% of accidents happen while riding on hills and as a result K-Turns of the ATV rolling or flipping. So, obviously, use extreme caution and Use K-turns if you accidentally stall while riding uphill; you need to follow this method for riding uphill.
- Page 165 2012 XC 450 i ATV Operation 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if it just Riding Downhill doesn’t work, stop and get off. Dismount the ATV on the uphill side. Success in riding downhill depends on how well you know your Swerving brakes—take it easy on them, or you could flip over.
- Page 166 2012 XC 450 i ATV Operation Tips Crossing Obstacles Driving an ATV and a car have some similarities; however, there are Crossing obstacles is risky; avoid it if possible. Riding over logs, a few situations that require special attention: rocks, and ruts means combining all the active riding skills into one big motion.
- Page 167 ATV Operation NOTE: Engine damage caused by water ingestion or immer- sion will not be covered by Arctic Cat warranty. 3. Lean to inside of turn. 1. Physically check the depth and current of the water, especially if 4. Turn handlebar.
- Page 168 2012 XC 450 i ATV Operation NOTE: After the brakes thaw, dry them by applying them several times while riding slowly. Cold Weather Driving NOTE: After riding through water, mud, snow, or slush, it NOTE: Check that all control levers move freely. Make is important to dry both brake systems before parking the sure that the footrest, shift lever, and brake pedal are free of ATV.
- Page 169 OFF position when engine is not running. Vehicle Identification Number, and Engine Serial Number when con- Shift Lever tacting an authorized Arctic Cat ATV dealer for parts, service, acces- sories, or warranty. If a complete engine must be replaced, ask the This ATV has a dual-range dealer to notify Arctic Cat for correct registration information.
- Page 170 ATV is moving. NOTE: The brake lever lock must lock the front wheels. If Hand Brake Levers/ it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Brake Lever Lock The left hand brake is used to...
- Page 171 2012 XC 450 i Rear Foot Brake NOTE: This ATV has safety interlock switches which pre- vent the starter motor from activating when the transmis- Pressing the rear foot brake sion is not in neutral. downward will apply the brake to the rear wheels.
- Page 172 Momentarily release when the correct hour is displayed; then repeatedly Arctic Cat does not recommend using a pressure washer to press and release the Set/Reset Button (4) until the correct clean the radiator core. The pressure may bend or flatten the minutes are displayed.
- Page 173 The odometer cannot be reset. NOTE: Take the ATV to an authorized Arctic Cat ATV NOTE: To shift between the odometer (ODO) or trip meter dealer to have the EFI error corrected and to have the ECU (TRIP), press the Mode Button (3) to select the distance reset as soon as possible.
- Page 174 Never use the racks as a towing or trailering point. ATV-0100AA Do not overfill the engine with Arctic Cat ATV’s are equipped oil. Always make sure the oil with a frame-mounted receiver for level is above the “L” mark but a standard 5.1 cm (2 in.) receiver...
- Page 175 Transporting ATV When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following procedure be used.
- Page 176 Other maintenance after break-in should include checking of all prescribed adjustments and tightening of all fasteners. At the discretion and expense of the owner/operator, the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service. Previous...
- Page 177 2012 XC 450 i Burnishing Brake Pads New ATV’s and renewed ATV engines require a “break-in” period. The first month is most critical to the life of this ATV. Proper opera- Brake pads must be burnished to achieve full braking effectiveness. tion during this break-in period will help assure maximum life and Braking distance will be extended until brake pads are properly bur- performance from the ATV.
- Page 178 ATV is detected, DO NOT OPERATE THE Tires/air pressure 55/26 Inspect every time before riding ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspec- tion and adjustment or repair. * Brake components Inspect every time before riding...
- Page 179 If leakage or damage is detected, take the ATV to an authorized replacement), cracks or breaks in Arctic Cat ATV dealer for service. Also, the coolant level should be the lower case, or a bent shock rod. checked periodically.
- Page 180 2012 XC 450 i General Lubrication 7. Install the oil filter drain plug and tighten securely. Cables 8. Install the engine drain plug and tighten it securely. Pour the rec- ommended oil in the filler hole. Install filler plug. None of the cables require lubrication; however, it is advisable to lubri- cate the ends of the cables periodically with a good cable lubricant.
- Page 181 Carefully inspect the hydraulic brake hoses for cracks or other dam- Be sure to inspect the hydraulic brake system before each use. age. If found, take the ATV to an authorized Arctic Cat ATV dealer to Always maintain brakes according to the Maintenance Schedule.
- Page 182 5. If boot damage is present or tie rod end free-play seems exces- the battery or battery maintainer/charger. sive, contact an authorized Arctic Cat ATV dealer for service. Loss of battery charge may be caused by ambient temperature, igni- tion OFF current draw, corroded terminals, self discharge, frequent start/stops, and short engine run times.
- Page 183 Charging UPPER LEVEL. Use only dis- NOTE: Arctic Cat recommends the use of the CTEK Multi tilled water when adding US 800 or the CTEK Multi US 3300 for battery maintenance fluid to these batteries.
- Page 184 Jump-Starting CAUTION NOTE: Arctic Cat does not recommend jump-starting a vehicle with a dead battery but rather to remove the battery, Always make sure the electrical systems are of the same volt- service it, and correctly charge it; however, in an emer- age and ground polarity prior to connecting jumper cables.
- Page 185 Consult an (red) jumper cable to the 0744-527 authorized Arctic Cat ATV dealer if positive (+) terminal (2) ATV-0052 the plug insulator is not a light of the good battery (B).
- Page 186 2012 XC 450 i 3. Tighten the knurled nut against the throttle cable adjuster CAUTION securely; then slide the rubber boot over the adjuster. Air Filter A torn air filter can cause damage to the ATV engine. Dirt and dust may get inside the engine if the element is torn. Care- The air filter inside the air filter housing must be kept clean to pro- fully examine the element for tears before and after cleaning vide good engine power and gas mileage.
- Page 187 7. Tighten the nuts in a crisscross pattern to 80 ft-lb. tools and related items are not available, have this maintenance per- formed by an authorized Arctic Cat ATV dealer or a qualified tire 8. Remove the jack. repair station.
- Page 188 2012 XC 450 i Muffler/Spark Arrester To replace the headlight bulb, use the following procedure. The muffler has a spark arrester which must be periodically cleaned. 1. Remove the wiring harness connector from the back of the headlight. At the intervals shown in the Maintenance Schedule, clean the spark 2.
- Page 189 Always replace a blown fuse with a fuse of the same type and adjuster clockwise to lower or rating. If the new fuse blows after a short period of use, con- counterclockwise to raise the sult an authorized Arctic Cat ATV dealer immediately. beam. Electrical Output Terminals Fuses...
- Page 190 CAUTION gas tank. Remove the air filter housing cover and air filter. Start the engine and allow it to idle; then using Arctic Cat Engine Pre- Avoid storing outside in direct sunlight and avoid using a server, rapidly inject the preserver into the air filter opening for a plastic cover as moisture will collect on the ATV causing rust- period of 10 to 20 seconds.
- Page 191 CAUTION Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends Before installing the battery, make sure the ignition switch is the following procedure to prepare the ATV.
- Page 192 2012 XC 450 i Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES Previous Main Table of Contents Section Table of Contents Next...
- Page 193 7. Use of the ATV in any way for racing purposes. The warranty periods are as follows: 1. Six months from the date of sale — for an Arctic Cat ATV used for rec- 8. Removal of the engine for use in another vehicle.
- Page 194 The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if, in his opinion, a warrantable condition exists. If a warrantable condi- tion appears to exist, the dealer will repair or replace, at Arctic Cat’s option, free of charge, including any related labor costs, all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged.
- Page 195 Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system war- ranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
- Page 196 2012 XC 450 i Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as (5) use of replacement components or accessories not conforming to Arctic Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January...
- Page 197 Wiring OWNER’S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Manual.
- Page 198 EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: XC 450 i 4x4 Standards which conformity EN 61000-6-2:2005...
- Page 199 2012 XC 450 i Previous Main Table of Contents Section Table of Contents Next...
- Page 200 2012 XC 450 i Previous Main Table of Contents Section Table of Contents Next...
- Page 201 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho- rized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Previous...
- Page 202 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL ©2010 Arctic Cat Inc. ™® Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 FOLLOW ALL INSTRUCTIONS AND WARNINGS (218) 681-9851 - U.S.
- Page 203 Manual and the labels on your ATV. Un cours d’instruction est disponible: pour les propriétaires canadiens, com- This Arctic Cat ATV Operator’s Manual posez le 613-739-1535. should be considered a permanent part of the ATV and must remain with the ATV Particularly important information is dis- at the time of resale.
- Page 204 All information in this manual is based on the latest product data and specifica- tions available at the time of printing. Arctic Cat Inc. reserves the right to make product changes improvements which may affect illustrations or explana- tions without notice.
- Page 205 Starting A Cold Engine....33 Change of Address, Ownership, or Handling the ATV (Active Riding Techniques)..........35 Warranty Transfer......75 Tips............41 Arctic Cat ATV Emission Control General Information......43-52 Warranty Statement ......77 ATV Identification Numbers....43 U.S. EPA Emission Control Statement/ Ignition Switch Key........43 Warranty Coverage - ATV (U.S.
- Page 206 • Always have the ATV checked by an ding or sliding out of control. authorized Arctic Cat ATV dealer if it • Never operate an ATV in fast flowing has been involved in an accident.
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Page 207: Atv Safety Alert
2012 300 ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may cause it of DEATH or SEVERE INJURY in cer- to go out of control. -
Page 208: Rider Training Course
2012 300 Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. - Page 209 Arctic Cat ATV dealer for a replacement. stand this information before riding. Utility 2258-133 2258-432 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Previous Main TOC Section TOC Next...
- Page 210 2012 300 Warning Labels (Utility) KM152C Previous Main TOC Section TOC Next...
- Page 211 2012 300 Warning Labels (DVX) KM169E Previous Main TOC Section TOC Next...
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Page 212: Warnings
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada). - Page 213 2012 300 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
- Page 214 2012 300 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 215 2012 300 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
- Page 216 2012 300 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual.
- Page 217 2012 300 Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual.
- Page 218 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
- Page 219 2012 300 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator’s Manual for this ATV.
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Page 220: Prevention
2012 300 Prevention Overview You’ll find it important to dress correctly for ATV riding in order to prevent When using an ATV, prevention is the scraped skin and serious head injuries. name of the game. “Had you only It’s easy and could save you time in the known”... -
Page 221: Condition Of The Atv
2012 300 Prevention These helmets should provide full-face protection. TESTIMONIAL If you drop or damage your helmet, get a DOCUMENT#: N490117A1 new one immediately. Your helmet may CITY/STATE: N. HUNTINGDON, PA SEX: M not protect your head from injury if it has AGE: 6 cracks, fissures, or other damage to its BODY PART: HEAD... - Page 222 2012 300 Prevention 1. TIRES AND WHEELS B. Throttle Correct tire pressure is crucial. Consult The throttle should have a free, smooth the General Maintenance section of this range of motion. If it seems to “stick” at Operator’s Manual for tire pressure any point, refer to the General Mainte- guidelines.
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Page 223: First Aid And Survival
2012 300 Prevention 5. CHASSIS AND DRIVE Tools TRAIN Routine maintenance will generally elim- inate the need for emergency repairs. Grass and leaves can gum-up your sus- Riding on rough terrain could cause loos- pension and shocks. Clear and clean the ening of nuts, bolts, and fasteners. - Page 224 2012 300 Prevention Emergency Kit with Flashlight and First Aid Carry these items: 1. Flashlight 2. Matches You’ll need several items in your Emer- 3. Flares gency Kit including a flashlight. The 4. First Aid Kit matches will come in handy if you need 5.
- Page 225 2012 300 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
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Page 226: Sound Judgment
2012 300 Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10. -
Page 227: Those Around You
2012 300 Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid. -
Page 228: Equipment
ATV is detected, DO vehicles coming, that means you’re NOT OPERATE THE ATV. Take the ATV invisible, too. to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Hikers Cargo Limitations With the renewed interest in hiking,... -
Page 229: Personal Choices
It’s extremely dangerous to accessories installed on this ATV drink alcoholic beverages and ride... it’s must be genuine Arctic Cat parts and also very foolish. When the alcohol starts accessories designed for use on this kicking in and you’re tearing along on ATV. -
Page 230: Sipde
2012 300 Sound Judgment Reckless Riding If your sense of adventure persuades you to do illegal drugs when you’re riding your If you are involved in an ATV accident ATV, this is a reality check. Something to when you’re speeding, you have a 25% think about—there can be legal conse- chance of landing yourself in the hospital. -
Page 231: Supervision
ATV ATV riding or taken an ATV training course, it’s your responsibility to keep Arctic Cat and the ATV Safety Institute them off your ATV. It can be dangerous recommend that all ATV operators ride (especially for under-aged children)—all the appropriate-sized ATV according to the more reason for you to be firm. -
Page 232: Division Ii - Operation/ Maintenance
300 ml (10 fl oz) - Change 500 ml (16.9 fl oz) - Change Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Transmission Lubricant SAE Approved 80W-90 Hypoid (Recommended) Rear Drive Lubricant Capacity... - Page 233 2012 300 Location of Parts and Controls (Utility) 1. Battery 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Kick Starter KM091A 9. Engine Stop Switch 10. Brake Lever Lock 11.
- Page 234 2012 300 Location of Parts and Controls (DVX) 1. Battery 2. Headlight 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Shift Lever 9. Brake Lever Lock KM186A 10. Engine Stop Switch 11.
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Page 235: Atv Operation
2012 300 ATV Operation 1. Ensure that the fuel valve is in the Basic Operating ON position. Maneuvers 2. Mount the ATV and sit down. Active riding and basic maneuvers are 3. Compress the hand brake; then the foundation of your ATV ride. Without engage the brake lever lock. -
Page 236: Starting A Cold Engine
2012 300 ATV Operation Starting A Cold Engine Shifting (Utility) 1. Turn off all electrical accessories This ATV has a dual-range automatic (lights, etc.); then rotate the ignition transmission with reverse. To shift the switch key to the first position (ON) ATV, follow these steps: leaving the headlights OFF. - Page 237 ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix differ- ent types or grades of brake fluid. Brake loss can result. Check brake...
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Page 238: Handling The Atv (Active Riding Techniques)
2012 300 ATV Operation Leaning, Weight Shift, Handling the ATV and Balance (Active Riding When you turn, the trick is to move for- Techniques) ward and slide over to the side of the seat Active riding involves moving your body. that’s on the inside of the turn. - Page 239 2012 300 ATV Operation Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0046 ATV-0045 ATV-0044 ATV-202 1. Ease off the throttle as you approach 1. Ease off the throttle as you approach the turn to slow down. the turn to slow down.
- Page 240 2012 300 ATV Operation Quick Turns K-Turns Quick turns are the most difficult turns Use K-turns if you accidentally stall and should only be done after you are while riding uphill; you need to take experienced with your ATV. action before the ATV rolls backward down the hill.
- Page 241 2012 300 ATV Operation 1. Stop where you are, apply the brakes, and shift to neutral. 2. Shut off the engine. 3. Keep your body weight shifted for- ward. 4. Get off the ATV on the uphill side. 5. If you’re to the left of the ATV, turn the handlebar all the way left.
- Page 242 2012 300 ATV Operation ATV-0018 ATV-0017 ATV-0030 ATV-0028 ATV-0031 ATV-0029 1. Shift your body weight as far back 1. Keep your speed low and consistent. on the seat as possible. 2. Shift all your body weight to the 2. Shift into low range; stay out of neu- uphill side of the seat;...
- Page 243 2012 300 ATV Operation ATV-0016 ATV-0026 ATV-206 1. Ease off the throttle as you approach ATV-0027 the obstacle. 1. Keep your speed way down; less than 5 mph. 2. Turn the handlebar. At the same time, shift your weight and balance 2.
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Page 244: Tips
2012 300 ATV Operation 1. Use the ATV’s momentum to clear 2. Engage the brake lever lock. the obstacle. 3. Find something to block the rear 2. Don’t pull up on the handlebar. tires. Stalling on a Hill 3. Don’t apply the throttle. If you use the right method for riding Tips uphill, this shouldn’t happen. - Page 245 2012 300 ATV Operation 1. Stop completely on the shoulder of 3. If the brakes are frozen, take the the road. ATV to a warmer area to thaw out the brakes. 2. Check both directions for traffic. ! WARNING 3. Crossing near a blind corner or inter- section is dangerous;...
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Page 246: General Information
ATV Identification Control Locations and Numbers Functions Ignition Switch The Arctic Cat ATV has two identifica- tion numbers: Vehicle Identification The ignition switch has three positions. Number (VIN) and Engine Serial Num- ber (ESN). The VIN is located on the front of the frame. - Page 247 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV.
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Page 248: Choke Lever
2012 300 Engine Stop Switch ! WARNING OFF position - The ignition circuit is off. Never use the brake lever lock as a The engine cannot be started or will not parking brake or depend on it to hold run. If the emergency stop switch is used to the ATV when parking on a hill. - Page 249 2012 300 Throttle Lever Control engine RPM with the position of the throttle lever. Operate this lever with the thumb. Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM. KM146A In the OFF position, the valve will pre- vent gasoline flow to the carburetor.
- Page 250 CAUTION switch is on. The light will go out when shifted into any gear other Arctic Cat does not recommend than neutral. using a pressure washer to clean the radiator core. The pressure may 4.
- Page 251 24-hour time only. There is no 12-hour AM/PM designation. CAUTION B. Minute Set: Press and hold Arctic Cat does not recommend using Mode/Set Button (1) until the a pressure washer to clean the radia- minute display flashes; then tor core. The pressure may bend or...
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Page 252: Gas/Vent Hoses
2012 300 7. Odometer/Trip Meter (7) - Displays 3. Tighten the drain screw securely. distance in miles or kilometers the ! WARNING vehicle has traveled. The odometer (ODO) displays total distance and Draining fuel from the carburetor can cannot be reset to zero. The trip be hazardous. -
Page 253: Transporting Atv
Chart for proper capacities. towing a trailer. Transporting ATV ! WARNING When transporting the ATV, Arctic Cat Make sure the loads on the front and recommends that the ATV be in its nor- rear racks will not interfere with the... - Page 254 The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, which has been specifically formulated for use in this Arctic Cat engine. Although...
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Page 255: Engine Break-In
ATV to 30 mph and operator, the ATV may be taken to an to brake to a stop. authorized Arctic Cat ATV dealer for this 2. Accelerate to 30 mph; then com- initial service. press brake lever to decelerate to 0-5 New ATV’s and renewed ATV engines... -
Page 256: General Maintenance
ATV is detected, DO items in the maintenance and care NOT OPERATE THE ATV. Take the of the ATV. ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Previous Main TOC... -
Page 257: Maintenance Schedule
2012 300 Maintenance Schedule After Item Page 1 month 3 months 6 months break-in Air filter (Engine) Air filter (V-belt housing) Battery * Brake components Inspect every time before riding Brake fluid *Replace every 2 years Brake hoses *Replace every 4 years * Chassis nuts and bolts —... -
Page 258: Shock Absorbers
If leakage or dam- type antifreeze. age is detected, take the ATV to an autho- rized Arctic Cat ATV dealer for service. ! WARNING Also, the coolant level should be checked periodically. Never check the coolant level when... -
Page 259: General Lubrication
2012 300 Engine Oil and Screen The shock absorber has a spring force adjustment sleeve with five adjustment NOTE: Refer to the recommended positions to allow the spring to be oil viscosity chart (on page 51) in adjusted for different riding and loading this manual for the proper engine oil. - Page 260 2012 300 CD628 KM106A 5. Install the O-ring, screen/filter, com- 4. Install the drain plug and tighten to pression spring, and the O-ring; then 22 ft-lb. secure with the screen/filter cap. 5. Pour correct amount of recom- Tighten cap to 11 ft-lb. mended lubricant (see specifica- tions chart) into the fill plug hole;...
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Page 261: Brake Lever Lock
ATV to an authorized 6. Start the engine and drive the ATV Arctic Cat ATV dealer to have the brake to warm up the rear drive; then hoses replaced. check for any leaks around the drain Brake Pads and fill plugs. -
Page 262: Tie Rod Boots
NOTE: The brake lever lock must KM117B lock the wheels. If it doesn’t, take 1. Secure the ATV on a support stand the ATV to an authorized Arctic Cat to elevate the front wheels. ATV dealer for service. 2. Remove both front wheels. - Page 263 NOTE: Optional battery charging adapters are available from your authorized Arctic Cat dealer to con- 3300A nect directly to your vehicle from NOTE: Not using a battery char-...
- Page 264 NOTE: If, after charging, the bat- The vehicle must have a 12-volt DC, tery does not perform to operator negative ground electrical system. expectations, bring the battery to an authorized Arctic Cat dealer for CAUTION further troubleshooting. Always make sure the electrical sys- Jump-Starting tems are of the same voltage and ...
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Page 265: Spark Plug
Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operating. -
Page 266: Engine Idle Rpm Adjustment
1. Remove the center cover from necessary. If one is not available, take the between the front fenders; then ATV to an authorized Arctic Cat ATV dealer. remove the two screws securing the filter housing to the front fender. To adjust idle RPM: 2. - Page 267 NOTE: Foam Air Filter Cleaner 1. Remove the seat. and Foam Air Filter Oil are available from Arctic Cat. 2. Remove the air filter housing cover by unseating the two retaining clips; 5. Squeeze the element by pressing it then lifting and removing the cover.
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Page 268: Drive Chain Condition/Adjustment
The presence of any of the conditions the carburetor. requires drive chain replacement. Take 10. Install the foam element into its the ATV to an authorized Arctic Cat ATV frame; then place the assembly into dealer for this service. position in the housing and secure ... -
Page 269: Tires
If proper tools and related items are ft-lb; tighten the cap screw (2) to 8 not available, have this maintenance per- ft-lb. formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. NOTE: Drive chain adjustments... -
Page 270: Wheels
2012 300 Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced. When operating the ATV in areas where transportation or service facilities are not readily available, it is strongly recom-... -
Page 271: Fuse
2012 300 4. Connect the three-wire connector to the bulb; then install the rubber boot. ! WARNING CAUTION Do not attempt to remove the bulb when it is hot. Severe burns may When replacing the headlight bulb, result. be careful not to touch the glass To replace the headlight bulb, use the fol- portion of the bulb. - Page 272 Always replace a blown fuse with a kit with the ATV at all times. fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. Previous Main TOC Section TOC Next...
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Page 273: Preparation For Storage
Arctic Cat recommends the following procedure to prepare the ATV for storage. 7. Tighten all nuts, bolts, cap screws, An authorized Arctic Cat ATV dealer and screws. Make sure rivets hold- should perform this service; however, the ing components together are tight. -
Page 274: Preparation After Storage
2012 300 Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;... - Page 275 2012 300 Maintenance Record DATE HOURS SERVICE PERFORMED/NOTES Previous Main TOC Section TOC Next...
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Page 276: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 277: Warranty Procedure/Owner Responsibility
At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage. - Page 278 Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
- Page 279 2012 300 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701 Previous Main TOC Section TOC Next...
- Page 280 Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
- Page 281 Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual.
- Page 282 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
- Page 283 Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: DVX 300 300 Utility Standards to which conformity is declared: EN 61000-6-2:2005...
- Page 284 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Previous...
- Page 285 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2259-067 Previous...
- Page 286 Manual and the labels on your ATV. Un cours d’instruction est disponible: Keep this Operator’s Manual with your pour les propriétaires canadiens, com- ATV at all times. This Arctic Cat ATV posez le 613-739-1535. Operator’s Manual should be considered Particularly important information is dis-...
- Page 287 All information in this manual is based on the latest product data and specifica- Speed tions available at the time of printing. Category Limitations NOTES (Years) Arctic Cat Inc. reserves the right to make (MPH) product changes improvements Y-12+ 12 or 15 - Limited...
- Page 288 Starting A Cold Engine (425) ..30 Change of Address, Ownership, or How to Handle the ATV (Active Riding Warranty Transfer......71 Techniques) ........31 Arctic Cat ATV Emission Control Tips............37 Warranty Statement ......73 General Information......40-50 Arctic Cat Emission Control System ATV Identification Numbers....
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Page 289: Division I - Safety
Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. -
Page 290: Atv Safety Alert
2012 350-425 ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may cause it of SERIOUS INJURY or DEATH in cer- to go out of control. -
Page 291: Rider Training Course
2012 350-425 Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. - Page 292 Anyone who rides the ATV should read and understand this information before riding. (350) 2257-220 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Previous Main TOC Section TOC Next...
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Page 293: Warning Labels (Utility)
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page. -
Page 294: Warnings
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada). - Page 295 2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or high- ways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one.
- Page 296 2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 297 2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
- Page 298 2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 299 2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
- Page 300 2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
- Page 301 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
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Page 302: Prevention
2012 350-425 Prevention Overview Gloves When using an ATV, prevention is the Your hands are targets for flying objects and name of the game. “Had you only branches. Along with providing skin protec- known” something could go wrong, you tion, gloves will shield your hands from would have prevented it. -
Page 303: Condition Of The Atv
2012 350-425 Prevention Eye Protection Wear eye protection, such as goggles, to completely surround your eyes to prevent getting dirt or other items in your eyes. Do not depend on sunglasses for proper eye protection. Sunglasses are not recom- mended; they don’t prevent objects from flying in through the sides. -
Page 304: First Aid And Survival
2012 350-425 Prevention A. Brakes 4. OIL AND FUEL Squeeze the hand brake lever. If it feels Start with a full tank of gas before every soft or “squishy,” it could be low on fluid ride, and while you’re at it, top off the oil. or have a leak —... - Page 305 2012 350-425 Prevention Identification • Tools • Water If something does happen to you, the • Identification emergency personnel will want to know • First Aid Kit who you are and whom to contact. It’s For rides that are longer in duration and possible you may be in no condition to distance, the following additional items give them that information.
- Page 306 2012 350-425 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
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Page 307: Sound Judgment
2012 350-425 Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10. -
Page 308: Those Around You
2012 350-425 Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid. -
Page 309: Equipment
2012 350-425 Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV. -
Page 310: Load Capacity Ratings Chart
2012 350-425 Sound Judgment Load Capacity Ratings Chart ! WARNING POTENTIAL HAZARD Arctic Cat ATV Load Capacity Ratings Overloading the ATV or carrying or tow- Item Specifications ing cargo improperly. WHAT CAN HAPPEN (lb) (kg) Could cause changes in ATV handling, Vehicle Load Capacity which could lead to an accident. -
Page 311: Sipde
2012 350-425 Sound Judgment Reckless Riding Be aware of prescription and over-the- counter medications. Drowsiness and If you are involved in an ATV accident impaired judgment can be caused by a when you’re speeding, you have a 25% wide variety of medications. The same is chance of landing yourself in the hospi- true of allergy, cold, flu, and headache tal. -
Page 312: Supervision
ATV. they’ve had over a year of experience with ATV riding or taken an ATV training Arctic Cat and the ATV Safety Institute course, it’s your responsibility to keep recommend that all ATV operators ride them off your ATV. It can be dangerous the appropriate-sized ATV according to (especially for underaged children) —... -
Page 313: Division Ii - Operation/ Maintenance
Rear Drive Capacity 250 ml (8.5 fl oz) Engine Oil Capacity 2.8 L (3.0 U.S. qt) (Approx) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive SAE Approved 80W-90 Hypoid Lubricant Taillight/Brakelight 12V/5W/21W Headlight... -
Page 314: Location Of Parts And Controls (Utility)
2012 350-425 Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment KC344B 8. Reverse Override Switch 9. Rear Foot Brake 10. Brake Lever Lock 11. -
Page 315: Atv Operation
2012 350-425 ATV Operation Starting the Engine Basic Operating Always start with the ATV on a flat, level Maneuvers surface. Carbon monoxide poisoning can Active riding and basic maneuvers are kill you, so keep your ATV outside while the foundation of your ATV ride. Without it’s running. - Page 316 ! WARNING first position (ON) leaving the head- lights OFF. Note that the N is indi- Use only Arctic Cat approved brake cated on the LCD. fluid. Never substitute or mix differ- ent types or grades of brake fluid.
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Page 317: Techniques)
2012 350-425 ATV Operation Shifting ! WARNING The Arctic Cat ATV with an automatic Do not start the engine or operate transmission has a dual-range transmis- this ATV with the clutch shield sion with reverse. To shift the ATV, fol- removed. - Page 318 2012 350-425 ATV Operation Safe riding techniques include: • Riding • Leaning, Weight Shift, and Balance • Wide Turns • Sharp Turns • Quick Turns • K-Turns • Riding Uphill • Riding Downhill • Sidehilling/Traversing • Swerving ATV-0013 • Crossing Obstacles Riding Once the engine’s warm, the ATV is ready to go.
- Page 319 2012 350-425 ATV Operation ATV-0045 ATV-0039 ATV-0044 ATV-0040 1. Ease off the throttle as you approach 1. Ease off the throttle as you approach the turn to slow down. the turn to slow down. 2. Use the principles of leaning, weight 2.
- Page 320 2012 350-425 ATV Operation ATV-0022 ATV-0023 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balanc- ing—shift your body weight to the inside of the turn).
- Page 321 2012 350-425 ATV Operation 5. If you’re to the left of the ATV, turn 2. Lean as far forward as possible. For the handlebar all the way left. steeper hills, come off your seat to stand and lean forward. 6. Partially release the brake, but lightly hold the brake lever.
- Page 322 2012 350-425 ATV Operation 1. Shift your body weight as far back 4. If the ATV feels like it’s tipping, on the seat as possible. turn the handlebar downhill. If that’s not possible because of the terrain or 2. Keep it in a low range; stay out of other conditions or if it just doesn’t neutral.
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Page 323: Tips
2012 350-425 ATV Operation Crossing Obstacles 7. Keep your body loose to absorb any shock. Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and 8. If the ATV starts tipping, shift your ruts means combining all the active rid- weight to keep it in balance. - Page 324 1. Slow down. NOTE: Engine damage caused by water ingestion or immersion will 2. Move forward on the seat. not be covered by Arctic Cat war- 3. Lean to inside of turn. ranty. 4. Turn handlebar. 1. Physically check the depth and cur-...
- Page 325 2012 350-425 ATV Operation Driving In Cold Weather NOTE: After the brakes thaw, dry them by applying them several NOTE: Check that all control times while riding slowly. levers move freely. Make sure that the footrest, shift lever, and rear NOTE: After riding through water, foot brake are free of ice and snow.
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Page 326: General Information
The to complete warranty claims properly. No engine will not start. The key can be warranty will be allowed by Arctic Cat if removed in this position. the VIN or ESN is removed or mutilated in any way. - Page 327 2012 350-425 2. To engage the low range from high CAUTION range, move the shift lever outward and forward. Leaving the ignition switch in the ON NOTE: The high range is for nor- or LIGHTS position for a long period mal riding with light loads.
- Page 328 NOTE: The brake lever lock must wheels, move the switch to the 4WD lock the wheels. If it doesn’t, take position or to the 2WD position. the ATV to an authorized Arctic Cat ATV dealer for service. CAUTION ! WARNING...
- Page 329 2012 350-425 Throttle Lever Use the headlight HI/LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS posi- tion. When the switch is in the HI posi- tion, the high beam will illuminate. When the switch is in the LO position, the low beam will illuminate.
- Page 330 (if necessary) press and release the Set/Reset Button (4) to select CAUTION the clock display. Arctic Cat does not recommend B. Press and hold the Set/Reset But- using a pressure washer to clean the ton (4) until the minutes stop radiator core.
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Page 331: Gas/Vent Hoses
NOTE: Take the ATV to an autho- press the Mode Button (3) to select rized Arctic Cat ATV dealer to have the distance mode; then press the the EFI error corrected and to have Set/Reset Button (4) to select the the ECU reset as soon as possible. -
Page 332: Carburetor Float Bowl Drain
2012 350-425 Carburetor Float Bowl Oil Level Stick Drain (350) ATV-0100AA AF925 Periodically, the float bowl should be drained to remove condensation. To drain the float bowl, use the following proce- dure. 1. Direct the hose from the float bowl drain into a container. -
Page 333: Seat Latch
Trailering and Towing ! WARNING Never use the racks as a towing or trailering point. Arctic Cat ATV’s are equipped with a frame-mounted receiver for a standard 5.1 cm (2 in.) receiver hitch. The stan- dard receiver hitch must be purchased separately. -
Page 334: Transporting Atv
2. Secure the ATV with load rated The recommended oil to use is Arctic Cat hold-down straps. ACX All Weather synthetic engine oil, NOTE: Suitable hold-down straps... -
Page 335: Engine Break-In
At the discretion and Any lubricant used in place of the expense of the owner/operator, the ATV recommended lubricant could cause may be taken to an authorized Arctic Cat serious front differential/rear drive ATV dealer for this initial service. damage. - Page 336 2012 350-425 2. Accelerate to 30 mph; then com- press brake lever to decelerate to 0-5 ! WARNING mph. Do not attempt sudden stops or put 3. Repeat procedure twenty times. yourself into a situation where a sudden stop will be required until the brake pads are properly bur- nished.
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Page 337: General Maintenance
I = Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenance T = Tighten R = Replace C = Clean ** = When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 338: Cooling System
The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. CAUTION... -
Page 339: Shock Absorbers
2012 350-425 4. Remove the radiator access panel; NOTE: Before attempting then remove the radiator cap and add adjust suspension, clean dirt and coolant as necessary until coolant is debris from the sleeve and remove visible in the fill tank. load from the suspension;... - Page 340 Inspect the oil for any signs of metal 10. Turn the engine off and wait approx- filings or water. If found, take the imately one minute. Recheck the oil ATV to an authorized Arctic Cat ATV level. dealer for servicing. 11. Inspect the area around the drain 5.
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Page 341: Brake Pads
ATV dealer for service. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. 738-420B Brake Pads ! WARNING... -
Page 342: Protective Rubber Boots
ATV to an authorized Arctic Cat NOTE: Take the ATV to an autho- ATV dealer to have brake pads rized Arctic Cat ATV dealer for this replaced. service. Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte- nance Schedule. -
Page 343: Battery
5. If boot damage is present or tie rod cautions provided with the battery end free-play seems excessive, con- or battery maintainer/charger. tact an authorized Arctic Cat ATV dealer for service. Loss of battery charge may be caused by ambient temperature, ignition OFF cur-... - Page 344 NOTE: Optional battery charging NOTE: Not using a battery char- adapters are available from your ger with the proper float mainte- authorized Arctic Cat dealer to con- nance will damage the battery if nect directly to your vehicle from connected over extended periods.
- Page 345 The vehicle must have a 12-volt DC, an authorized Arctic Cat dealer for negative ground electrical system. further troubleshooting. Jump-Starting CAUTION ...
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Page 346: Spark Plug
To properly adjust the idle, a tachometer is bare metal. necessary. If one is not available, take the ATV to an authorized Arctic Cat ATV dealer. NOTE: Have the battery and elec- 1. Start the engine and warm it up to trical system checked prior to oper- normal operating temperature. -
Page 347: Air Filter (Engine)
2012 350-425 ! WARNING Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before adjust- ing the idle RPM. Throttle Cable Adjustment To adjust the throttle cable free-play: KC0056A 1. Loosen the jam nut from the throttle cable adjuster. -
Page 348: Air Filter Housing Drain Tube
2012 350-425 8. Clean any dirt or debris from inside 2. Remove the drain bolt from the the air cleaner. Be sure no dirt enters cover and allow the water to drain the carburetor. out. 9. Install the air filter and cover. 3. -
Page 349: Wheels
If proper tools and related items are ! WARNING not available, have this maintenance per- formed by an authorized Arctic Cat ATV Wait until the muffler cools to avoid dealer or a qualified tire repair station. burns. - Page 350 2012 350-425 1. Position the ATV on a level floor so NOTE: The bulb portion of the the headlights are approximately 6.1 headlight is fragile. HANDLE WITH m (20 ft) from an aiming surface CARE. When replacing the head- (wall or similar aiming surface).
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Page 351: Fuses
Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, com- Tools press the locking tabs on either side of the fuse cover and lift out. -
Page 352: Preparation For Storage
Arctic Cat recommends the following shock absorbers. procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer 7. Tighten all nuts, bolts, cap screws, should perform this service; however, the and screws. Make sure rivets hold- owner/operator may perform this service ing components together are tight. -
Page 353: Preparation After Storage
2012 350-425 Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;... -
Page 354: Maintenance Record
2012 350-425 Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES Previous Main TOC Section TOC Next... -
Page 355: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. - Page 356 At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.
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Page 357: Warranty Transfer
Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party. - Page 358 2012 350-425 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701 Previous Main TOC Section TOC Next...
- Page 359 Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
- Page 360 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
- Page 361 Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual.
- Page 362 Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 350 4x4 425 4x4 Standards to which conformity is declared: EN 61000-6-2:2005...
- Page 363 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Previous...
- Page 364 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2259-069 Previous...
- Page 365 2012 700 Diesel Keep this Operator’s Manual with your NOTE: High altitude and tempera- ATV at all times. This Arctic Cat 700 ture adversely affect the power out- Diesel Operator’s Manual should be con- put of this diesel engine. Operation sidered a permanent part of the ATV and above 5500 ft is not recommended.
- Page 366 Arctic Cat TRV. Arctic Cat Inc. reserves the right to make For a complete list of accessories, product changes...
- Page 367 Starting A Cold Engine ....34 Handling the ATV (Active Riding Change Of Address, Ownership, Or Techniques) ........36 Warranty Transfer......75 Tips............. 42 Arctic Cat ATV Emission Control General Information......44-53 Warranty Statement (California TRV Identification Numbers....44 Only) ..........77 Ignition Switch/key ......44 U.S.
- Page 368 • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
- Page 369 TRV Passenger MORE INFORMATION Instructions ABOUT TRV SAFETY, contact your local Arctic Cat ATV dealer or 1- Operator, tell your passenger to: 613-739-1535 (Canada). • Hold firmly onto the handholds. • Keep both feet on the footrests even when stopped.
- Page 370 * Never allow anyone under 16 years operating condition. Always follow old to operate an Arctic Cat TRV. the inspection and maintenance * Never operate the ATV on pave- procedures schedules ment.
- Page 371 Arctic Cat ATV dealer for a replacement. 2258-417 2257-873 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-426. Previous Main TOC Section TOC Next...
- Page 372 2012 700 Diesel Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.
- Page 373 The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
- Page 374 2012 700 Diesel Warning Labels DE052B Previous Main TOC Section TOC Next...
- Page 375 2012 700 Diesel Warnings NOTE: The illustrations in this Warnings sub-section apply to an operator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
- Page 376 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on this ATV. WHAT CAN HAPPEN Could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12.
- Page 377 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 378 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper- ating condition.
- Page 379 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
- Page 380 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 381 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident.
- Page 382 2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill.
- Page 383 HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat components designed for use on the ATV and should be installed and used according to instructions.
- Page 384 2012 700 Diesel Prevention Overview You’ll find it important to dress correctly for riding in order to prevent scraped skin When using this ATV, prevention is the and serious head injuries. It’s easy and name of the game. “Had you only could save you time in the long run not known”...
- Page 385 2012 700 Diesel Prevention If you drop or damage your helmet, get a new one immediately. Your helmet may TESTIMONIAL not protect your head from injury if it has DOCUMENT#: N490117A1 cracks, fissures, or other damage to its CITY/STATE: N. HUNTINGDON, PA SEX: M outside or core padding.
- Page 386 2012 700 Diesel Prevention 1. Tires And Wheels B. Throttle Correct tire pressure is crucial. Consult The throttle should have a free, smooth the General Maintenance section of this range of motion. If it seems to “stick” at Operator’s Manual for tire pressure any point, refer to the General Mainte- guidelines.
- Page 387 2012 700 Diesel Prevention 5. Chassis Tools Grass and leaves can gum-up your sus- Routine maintenance will generally elim- pension and shocks. Clear and clean the inate the need for emergency repairs. suspension arms, shock springs, and Riding on rough terrain could cause loos- fenders.
- Page 388 2012 700 Diesel Prevention Emergency Kit with Carry these items: Flashlight and First Aid 1. Flashlight 2. Matches You’ll need several items in your Emer- 3. Flares gency Kit including a flashlight. The 4. First Aid Kit matches will come in handy if you need 5.
- Page 389 2012 700 Diesel Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force.
- Page 390 2012 700 Diesel Sound Judgment Overview 8. Do you hurt yourself because you do things that are out of your You are not invincible. Knowing that the ability range? first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Never Sometimes Often...
- Page 391 2012 700 Diesel Sound Judgment Terrain Trail Signs Always pay close attention to the terrain you’re on, even if it is familiar to you. You can’t assume that the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time.
- Page 392 2012 700 Diesel Sound Judgment Riding Companions Equipment Leave a lot of space between you and The last thing you expected was that your other riders, especially in dusty and dirty ATV would break down in the middle of conditions, because it’ll be difficult to see the field .
- Page 393 2012 700 Diesel Sound Judgment Load Capacity Ratings Chart ! WARNING POTENTIAL HAZARD ARCTIC CAT LOAD CAPACITY RATINGS Overloading the ATV or carrying or Item Specification towing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Max Load Capacity Could cause changes in handling, Front Rack (max) which could lead to an accident.
- Page 394 2012 700 Diesel Sound Judgment THE EFFECTS OF TESTIMONIAL ALCOHOL* DOCUMENT#: X46481A1 CITY/STATE: LAUREL, MS The Number of Drinks that Impair SEX: M Mental and Physical Abilities AGE: 25 BODY PART: ALL PARTS BODY 1-2 DRINKS DATE ACCIDENT: 6-25-93 DISPOSITION: DOA Mental processes such as restraint, SYNOPSIS: A 25 year old male died awareness, concentration, and judg-...
- Page 395 2012 700 Diesel Sound Judgment Group Behavior SIPDE People occasionally do crazier and riskier By themselves, none of these safe behav- things in a group than they would con- iors and sound judgments will go very sider doing by themselves. When you’re far.
- Page 396 2012 700 Diesel Supervision Overview Remember that regardless of experience, you should never let You’re responsible for supervising those anyone under the age of 16 oper- who ride your ATV. Your wisdom is valu- able . . . it’ll bring them all back safely — ate your ATV your friends, your family, your relatives, and your ATV.
- Page 397 2012 700 Diesel Division II - Operation/Maintenance Specifications ENGINE AND DRIVE Type Four-Cycle Liquid-Cooled Vertical Twin Bore x Stroke 75 mm x 77.6 mm (2.95 x 3.05 in.) Displacement 686 cc (41.8 cu in.) Ignition Type Compression Ignition Timing 14° BTDC Static Brake Types Hydraulic w/Brake Lever Lock and Rear Foot Brake Fuel Injection Type...
- Page 398 2012 700 Diesel Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Rear Rack Latch Handle 5. Storage Compartment 6. Seat Lock Lever 7. Engine Access Cover DE043B 8. Rear Foot Brake 9. Taillight/Brakelight 10. Brake Lever Lock 11.
- Page 399 2012 700 Diesel ATV Operation 1. Mount the ATV and sit down. Basic Operating 2. Engage the brake lever lock. Maneuvers 3. Turn on the ignition. Active riding and basic maneuvers are the foundation of your ride. Without 4. Shift into neutral. basic skills, it’s impossible to move to this level —...
- Page 400 2012 700 Diesel ATV Operation 3. If the engine does not start, turn the CAUTION ignition key off and then on to recycle the glow plug timer; then when the Always shift into low range when glow plug indicator light goes off, operating on wet or uneven terrain, press the starter button again for eight when towing or pushing heavy loads,...
- Page 401 ATV Operation • Riding ! WARNING • Leaning, Weight Shift, and Balance • Wide Turns Use only Arctic Cat approved brake • Sharp Turns fluid. Never substitute or mix differ- • Quick Turns ent types or grades of brake fluid.
- Page 402 2012 700 Diesel ATV Operation ATV-0013 ATV-0045 ATV-0024 ATV-0044 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing — shift your body weight to the inside of the turn. 3.
- Page 403 2012 700 Diesel ATV Operation ATV-0022 ATV-0039 ATV-0023 ATV-0040 1. Ease off the throttle as you approach 1. Ease off the throttle as you approach the turn to slow down. the turn to slow down. 2. Turn the handlebars and shift weight 2.
- Page 404 2012 700 Diesel ATV Operation 7. Partially release the brake, but lightly hold the brake lever. 8. Let the ATV roll to your right side until it faces slightly downhill. 9. Reapply the brakes. 10. Get back on the ATV from the uphill side, have your passenger mount the ATV from the uphill side, and keep ATV-0034...
- Page 405 2012 700 Diesel ATV Operation Sidehilling/Traversing 4. If that doesn’t work and you still have forward motion and the terrain per- Sidehilling is considered an advanced mits, do a U-turn, go back down, and skill; it’s really tricky and unpredictable. try climbing again, OR So, whether your skills are advanced or not, try to avoid this kind of riding.
- Page 406 2012 700 Diesel ATV Operation Swerving Crossing Obstacles Swerving is usually an emergency reac- Crossing obstacles is risky; avoid it if tion to avoid an obstacle but is similar to possible. Riding over logs, rocks, and quick turns. The difference is that quick ruts means combining all the active rid- turns involve slight acceleration in the ing skills into one big motion.
- Page 407 2012 700 Diesel ATV Operation 7. Apply a little throttle when the front 3. Shift your weight forward. tires make contact with the obstacle. Sometimes your ATV may not respond 8. Lean forward and release the throttle and goes straight ahead instead of letting when the front tires clear the obstacle.
- Page 408 2012 700 Diesel ATV Operation 2. Keep ATV speed slow. 2. If the tires are frozen to the ground, pour warm water around them to melt 3. Make sure you have a way out on the the ice. other side of the water. CAUTION 4.
- Page 409 OFF position — All electrical circuits to complete warranty claims properly. No except the accessory plug are off. The warranty will be allowed by Arctic Cat if engine will not start. The key can be the VIN or ESN is removed or mutilated removed in this position.
- Page 410 2012 700 Diesel CAUTION ! WARNING Leaving the ignition switch in the ON The 4WD lock is intended for use or LIGHTS position for a long period where minimum traction is available. of time when the engine is not run- NEVER EXCEED 10 MPH (16 kph) ning may cause the battery to dis- with the lock engaged.
- Page 411 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the...
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Page 412: Indicator Lights
2012 700 Diesel Throttle Limiter Screw A. With the ignition switch ON, press and release the Mode But- Throttle lever travel may be limited by ton (3) until the Clock/Engine adjusting the throttle limiter screw. The Hour Meter (1) is displayed; then throttle limiter should be adjusted (if necessary) press and release according to the operator’s skill and... - Page 413 (ODO) or trip meter (TRIP), press the Mode Button (3) to Arctic Cat does not recommend select the distance mode; then using a pressure washer to clean the press the Set/Reset Button (4) to radiator core. The pressure may bend select the desired display.
- Page 414 2012 700 Diesel DE003A DE002A NOTE: The ATV should be on NOTE: The ATV should be on level ground when checking the level ground when checking the engine oil level. transmission lubricant level. 1. Open the engine access cover; then 1.
- Page 415 2012 700 Diesel DE039A CF229A 2. Lock the seat into position by pulling the two latch handles to the rear and rotating them to the horizontal posi- tion. DE037A 2. To install the rear rack, place the rack into the two front receivers; then lower the rear of the rack into the rack CF226A latch receivers.
- Page 416 Gross Trailer Weight NOTE: Suitable hold-down straps are (the weight of the trailer plus cargo) and available from your Arctic Cat ATV dealer. Trailer Tongue Weight. Ordinary rope is not recommended because it can stretch under load.
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Page 417: Recommended Fuel
Recommended CAUTION Transmission Lubricant NOTE: Arctic Cat recommends When using hold-down straps, care the use of genuine Arctic Cat lubri- must be taken not to damage the ATV. cants. Fuel-Oil-Lubricant The recommended transmission lubricant Recommended Fuel is SAE approved 80W-90 hypoid. This... - Page 418 At the discretion and expense of the owner/operator, the ATV ! WARNING may be taken to an authorized Arctic Cat ATV dealer for this initial service. Do not attempt sudden stops or put New vehicles and renewed engines...
- Page 419 ATV is detected, DO of this ATV. NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Previous Main TOC...
- Page 420 2012 700 Diesel Maintenance Schedule Initial Every Every Every Every Every Item Page 1250 5000 miles miles miles miles miles miles Battery * Engine nuts and bolts — * Valve clearance — Transmission lubricant Replace every 4 years Liquid cooling system Inspect every time before Replace coolant riding...
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Page 421: Liquid Cooling System
If leakage or dam- age is detected, take the ATV to an autho- rized Arctic Cat ATV dealer for service. Also, the coolant level should be checked periodically. When filling the cooling system, use a... -
Page 422: Engine Oil And Filter
2012 700 Diesel The shock absorber has a spring force 1. Park the ATV on level ground. adjustment sleeve with five adjustment 2. Remove the oil filler cap (located positions to allow the spring to be under the engine access cover). Be adjusted for different riding and loading careful not to allow contaminates to conditions. - Page 423 2012 700 Diesel 6. Apply oil to the new filter O-ring and check to make sure it is positioned correctly; then install the new oil fil- ter. Tighten securely. 7. Install the drain plug and tighten it securely. Pour the recommended oil in the filler hole.
- Page 424 Inspect the oil for any signs of metal CAUTION filings or water. If found, take the ATV to an authorized Arctic Cat ATV Be careful not to spill any fluid when dealer for servicing. filling the brake fluid reservoir. Wipe away spilled fluid immediately.
- Page 425 Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.
- Page 426 2012 700 Diesel 4. Check the ball joint for free-play by 2. If boot damage is present, contact an grasping the steering knuckle and authorized Arctic Cat ATV dealer for turning it from side to side and up and service. down.
- Page 427 NOTE: Optional battery charging adapters are available from your authorized Arctic Cat dealer to con- nect directly to your vehicle from the recommended chargers to sim- 3300A plify the maintenance charging pro- cess.
- Page 428 The vehicle must have a 12-volt DC, an authorized Arctic Cat dealer for negative ground electrical system. further troubleshooting. Jump-Starting CAUTION ...
- Page 429 2012 700 Diesel Fuel Filter This diesel-powered ATV is equipped with a high efficiency fuel filter. The fuel filter should be changed in accordance with the maintenance schedule or more often if operated under severe conditions or winter operation. To change the fuel filter, use the following procedure.
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Page 430: Idle Rpm
Failure to inspect the air filter fre- engine adjustments are necessary, take quently if the ATV is used in dusty, the ATV to an authorized Arctic Cat ATV wet, or muddy conditions can dam- dealer. The diesel engine requires special age the engine. - Page 431 2012 700 Diesel 3. Clean dust and debris from the air filter 8. Check the drain valve in the air filter housing; then remove the cotton-fabric housing cover for dirt, deterioration, safety element using care not to allow or poor sealing. Clean or replace as dirt and debris to enter the engine.
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Page 432: Wheel Removal
If proper tools and related items are several times to “blow out” any not available, have this maintenance per- water; then stop the engine. formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. 5. Install the drain bolt and tighten securely. - Page 433 2012 700 Diesel NOTE: The bulb portion of the ! WARNING headlight is fragile. HANDLE WITH CARE. When replacing the head- Wait until the muffler cools to avoid light bulb, do not touch the glass burns. portion of the bulb. If the glass is 1.
- Page 434 6. Observe each headlight beam aim. period of use, consult an authorized Arctic Cat ATV dealer immediately. Proper aim is when the most intense beam is centered on the vertical mark Electrical Output 5 cm (2 in.) below the horizontal...
- Page 435 2012 700 Diesel DE034 DE011 The storage compartment is located CAUTION beneath the tool storage tray. Remove the Always use electrical accessories tool storage tray to access the storage less than 180W. compartment. Tool Storage Tray/ Storage Compartment A basic tool kit is provided with the ATV. Maintain the tool kit with the ATV at all times.
- Page 436 Arctic Cat recommends the following 6. Tighten all nuts, bolts, cap screws, procedure to prepare this ATV for stor- and screws. Make sure rivets holding age. An authorized Arctic Cat ATV components together tight. dealer should perform this service; how- Replace all loose rivets.
- Page 437 2012 700 Diesel Preparation After Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems (fluid rectly preparing it will assure many miles level, pads, etc.), all controls, head- and hours of trouble-free riding. Arctic lights, taillight, brakelight, and head- Cat recommends the following procedure light aim;...
- Page 438 Arctic Cat ATV it assembles and on each genuine Arctic Cat part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
- Page 439 At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.
- Page 440 Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this TRV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
- Page 441 2012 700 Diesel Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701 Previous Main TOC Section TOC Next...
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Page 442: Arctic Cat Atv Emission Control Warranty Statement
Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog stan- dards. - Page 443 Wiring OWNER’S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsi- ble for the proper maintenance and use of the ATV as stated in the Operator’s Manual. Proper maintenance generally includes replacement and service, at the owner’s choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator’s Manual.
- Page 444 Model : 700 Diesel Standards to which conformity is declared: EN 61000-6-2:2005 EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc. 601 Brooks Ave S. Thief River Falls, MN 56701 USA I, the undersigned, hereby declare that the equipment specified above conforms to the directive(s) and standard(s) as specified.
- Page 445 2012 700 Diesel Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES Previous Main TOC Section TOC Next...
- Page 446 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Previous...
- Page 447 2012 700 Diesel ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2259-077 Printed in the U.S.A. (218) 681-9851 - U.S. (204) 982-1656 - Canada Previous Main TOC Section TOC...
- Page 448 Operator’s 613-739-1535. Manual and the labels on your ATV. Un cours d’instruction est disponible: This Arctic Cat ATV Operator’s Manual pour les propriétaires canadiens, com- should be considered a permanent part of posez le 613-739-1535.
- Page 449 Arctic Cat able service. Be sure, as the owner/opera- ATV, be sure to use only GENUINE tor of an Arctic Cat ATV, to become ARCTIC CAT PARTS, OIL, AND thoroughly familiar with its basic opera- ACCESSORIES.
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Page 450: U.s. Epa Emission Control Statement
Control Locations and Functions..47 Warranty Procedure/Owner Speedometer/LCD (Digital) ....50 Responsibility........4 Vacuum Fuel Pump ......52 Arctic Cat ATV Emission Control Primer - Cold Start ....... 52 Warranty Statement ......5 Gas/Vent Hoses ........52 Arctic Cat Emission Control System Carburetor Float Bowl Drain.... -
Page 451: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. - Page 452 At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.
- Page 453 Manual. Arctic Cat recommends the retention of all receipts covering maintenance performed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
- Page 454 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
- Page 455 Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
- Page 456 EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 650 4x4 Mud Pro Standards which conformity EN 61000-6-2:2005...
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Page 457: Division 1 - Safety
• Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. - Page 458 2011 650 2011 650 2012 650 2012 650 ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the balance of the ATV and may cause it VEHICLES (ATV’s) may present a risk to go out of control.
- Page 459 2011 650 2012 650 2012 650 Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00...
- Page 460 2011 650 2011 650 2012 650 2012 650 Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before rid- ing. 2258-133 2257-220 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé...
- Page 461 The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
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Page 462: Warnings
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada). - Page 463 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
- Page 464 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident.
- Page 465 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
- Page 466 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
- Page 467 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 468 Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
- Page 469 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one.
- Page 470 2011 650 2011 650 2012 650 2012 650 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged.
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Page 471: Prevention
2011 650 2011 650 2012 650 2012 650 Prevention Overview Gloves Your hands are targets for flying objects When using an ATV, prevention is the and branches. Along with providing skin name of the game. “Had you only protection, gloves will shield your hands known”... - Page 472 2011 650 2011 650 2012 650 2012 650 Prevention Long Pants and Long Sleeved Shirt Helmets should have one of these: 1. DOT label The goal is to protect your body from 2. Snell label branches, long grass, airborne objects, or 3.
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Page 473: First Aid And Survival
2011 650 2011 650 2012 650 2012 650 Prevention A. Brakes 4. Oil and Fuel Squeeze the hand brake lever. If it feels soft Start with a full tank of gas before every or “squishy,” it could be low on fluid or ride, and while you’re at it, top off the oil. - Page 474 2011 650 2011 650 2012 650 2012 650 Prevention Cellular Phone • Cellular Phone • Maps/GPS It may be necessary to make an urgent • Emergency Kit with Flashlight and phone call. First Aid Kit Maps/GPS (Global Tools Positioning System) Routine maintenance will generally elim- Maps may be unnecessary when you’re inate the need for emergency repairs.
- Page 475 2011 650 2011 650 2012 650 2012 650 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
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Page 476: Sound Judgment
2011 650 2011 650 2012 650 2012 650 Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment”... -
Page 477: Those Around You
2011 650 2011 650 2012 650 2012 650 Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. -
Page 478: Equipment
2011 650 2011 650 2012 650 2012 650 Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV. -
Page 479: Load Capacity Ratings Chart
2011 650 2011 650 2012 650 2012 650 Sound Judgment Load Capacity Ratings Chart ! WARNING Arctic Cat ATV Load Capacity Ratings POTENTIAL HAZARD Overloading the ATV or carrying or tow- ITEM Specifications ing cargo improperly. (lb) (kg) WHAT CAN HAPPEN... - Page 480 2011 650 2011 650 2012 650 2012 650 Sound Judgment If your sense of adventure persuades you to do illegal drugs when you’re riding TESTIMONIAL your ATV, this is a reality check. Some- DOCUMENT#: X46481A1 thing to think about—there can be legal CITY/STATE: LAUREL, MS consequences that will take away all that SEX: M...
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Page 481: Sipde
2011 650 2011 650 2012 650 2012 650 Sound Judgment SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE. -
Page 482: Supervision
16 operate your ATV. don’t know what they’re doing. Unless they’ve had over a year of experience with Arctic Cat and the ATV Safety Institute ATV riding or taken an ATV training recommend that all ATV operators ride the course, it’s your responsibility to keep... -
Page 483: Division Ii - Operation/Maintenance
250 ml (8.5 fl oz) Engine Oil Capacity (Approx.) 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight... -
Page 484: Location Of Parts And Controls
2011 650 2011 650 2012 650 2012 650 Location of Parts and Controls FI016H FI025C 1. Battery 13. Throttle Limiter 2. Headlights 14. Throttle Lever 3. Hand Brake Lever 15. DC Power Outlet 4. Power Distribution Module 16. Taillight/Brakelight 5. Radiator Access Panel 17. -
Page 485: Atv Operation
2011 650 2011 650 2012 650 2012 650 ATV Operation Starting the Engine Basic Operating Always start with the ATV on a flat, level Maneuvers surface. Carbon monoxide poisoning can kill you, so keep your ATV outside while it’s Active riding and basic maneuvers are running. - Page 486 Do not start the engine or operate Shifting this ATV with the clutch shield removed. Severe injury could result. The Arctic Cat ATV with an automatic Braking/Stopping transmission has a dual-range transmis- sion with reverse. To shift the ATV, fol-...
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Page 487: Handling The Atv (Active Riding Techniques)
Safe riding techniques include: ! WARNING • Riding • Leaning, Weight Shift, and Balance Use only Arctic Cat approved brake • Wide Turns fluid. Never substitute or mix differ- • Sharp Turns ent types or grades of brake fluid. - Page 488 2011 650 2011 650 2012 650 2012 650 Leaning, Weight Shift, and Balance When you turn, the trick is to move for- ward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the outside footrest.
- Page 489 2011 650 2011 650 2012 650 2012 650 ATV-0039 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. ATV-203 3.
- Page 490 2011 650 2011 650 2012 650 2012 650 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly downhill.
- Page 491 2011 650 2011 650 2012 650 2012 650 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to a lower gear. At the same time, release the throttle (so your front tires don’t lift), OR 4.
- Page 492 2011 650 2011 650 2012 650 2012 650 3. Keep your hand off the brake until the 1. Keep your speed low and consistent. emergency is over and you’re back in 2. Shift all your body weight to the control. uphill side of the seat;...
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Page 493: Tips
2011 650 2011 650 2012 650 2012 650 6. Lean forward and release the throttle Sometimes your ATV may not respond when the front tires clear the obstacle. and goes straight ahead instead of letting you turn. Here’s how to handle it: 7. - Page 494 2011 650 2011 650 2012 650 2012 650 3. Make sure you have a way out on the 2. If the tires are frozen to the ground, other side of the water. pour warm water around them to melt the ice. 4.
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Page 495: General Information
These numbers are required by the dealer removed in this position. to complete warranty claims properly. No warranty will be allowed by Arctic Cat if NOTE: The accessory plug is pow- the VIN or ESN is removed or mutilated ered by the battery at all times. - Page 496 2011 650 2011 650 2012 650 2012 650 LIGHTS position — The ignition circuit is complete and the headlights and tail- CAUTION light are on. The key cannot be removed in this position. Always come to a complete stop before attempting to shift from one range to CAUTION the other or into reverse.
- Page 497 If it doesn’t, take the ON position, the transmission is in neu- ATV to an authorized Arctic Cat ATV dealer for service. tral, and the brake lever lock is engaged.
- Page 498 2011 650 2011 650 2012 650 2012 650 Throttle lever travel may be limited by NOTE: This ATV has safety inter- adjusting the throttle limiter screw. The lock switches which prevent the throttle limiter should be adjusted starter motor from activating when according to the operator’s skill and the transmission is not in neutral.
- Page 499 CAUTION B. Press and hold the Set/Reset But- ton (4) until the minutes stop Arctic Cat does not recommend scrolling and the hour display using a pressure washer to clean the starts to scroll. Momentarily radiator core. The pressure may bend...
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Page 500: Gas/Vent Hoses
2011 650 2011 650 2012 650 2012 650 Vacuum Fuel Pump 7. Odometer/Trip Meter - Odometer registers the total distance the vehicle A vacuum fuel pump is mounted under has traveled. The trip meter is the seat to deliver gasoline to the carbure- resetable and can be used to measure tor. -
Page 501: Rack Loading (Front And Rear)
2011 650 2011 650 2012 650 2012 650 1. Direct the float bowl drain hose into a CAUTION container. Do not overfill the engine with oil. ! WARNING Always make sure the oil level is above the “L” mark but not higher Do not drain float bowl contents than the “F”... -
Page 502: Trailering And Towing
Arctic Cat ATV’s are equipped with a than when not towing a trailer. frame-mounted receiver for a standard 5.1 cm (2 in.) receiver hitch. The stan-... - Page 503 Also, not recommended are racing, vegetable, non-detergent, and castor- based oils. The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, which has been specifically formulated ATV-0067 for use in this Arctic Cat engine. Although...
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Page 504: Engine Break-In
At the discretion and den stop will be required until the expense of the owner/operator, the ATV brake pads are properly burnished. may be taken to an authorized Arctic Cat ATV dealer for this initial service. Previous Main TOC... -
Page 505: General Maintenance
ATV is detected, DO items in the maintenance and care of NOT OPERATE THE ATV. Take the the ATV. ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Previous Main TOC... -
Page 506: Maintenance Schedule
I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean * Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 507: Liquid Cooling System
The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. CAUTION... -
Page 508: Shock Absorbers
2012 650 Maintenance (Mud Pro) When operating in muddy conditions, it is extremely important to clean the radiator core frequently. Arctic Cat requires inspecting and/or flushing the radiator core before each use to prevent overheat- ing resulting in severe engine damage. -
Page 509: Engine/Transmission Oil And Filter
2011 650 2011 650 2012 650 2012 650 The shock absorber has a spring force 2. Loosen the oil level stick. Be careful adjustment sleeve with five adjustment not to allow contaminates to enter the positions to allow the spring to be opening. -
Page 510: Hydraulic Hand Brake
Inspect the oil for any signs of metal filings or water. If found, take the ATV 11. Inspect the area around the drain plug to an authorized Arctic Cat ATV and oil filter for leaks. dealer for servicing. Front Differential and Rear 5. -
Page 511: Brake Lever Lock
DOT 4 brake fluid. Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear. -
Page 512: Battery
2012 650 2012 650 2. Remove both front wheels. NOTE: Take the ATV to an autho- rized Arctic Cat ATV dealer for this 3. Inspect the four tie rod boots for service. cracks, tears, or perforations. Protective Rubber 4. Check the tie rod end free-play by... - Page 513 NOTE: Optional battery charging nance will damage the battery if adapters are available from your connected over extended periods. authorized Arctic Cat dealer to con- nect directly to your vehicle from the Charging recommended chargers to simplify the maintenance charging process.
- Page 514 Jump-Starting 1. Be sure the battery and terminals have been cleaned with a baking NOTE: Arctic Cat does not recom- soda and water solution. mend jump-starting a vehicle with a 2. Be sure the charger and battery are in...
- Page 515 A white or dark insulator indicates that the engine may need to be serviced or the car- buretor may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operating.
- Page 516 2011 650 2011 650 2012 650 2012 650 ATV-0051 AF920 Adjust the gap to specified amount (see ! WARNING specifications chart) for proper ignition. Use a feeler gauge to check the gap. Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before...
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Page 517: Air Filter
1. Remove the appropriate reinstallable NOTE: Foam Air Filter Cleaner and Foam Air Filter Oil are available from rivets securing the storage compart- Arctic Cat. ment. 5. Squeeze the element by pressing it between the palms of both hands to remove excess solvent. -
Page 518: Draining V-Belt Cover
2011 650 2011 650 2012 650 2012 650 4. Increase and decrease engine RPM 9. Clean any dirt or debris from inside several times to “blow out” any the air cleaner. Be sure no dirt enters water; then stop the engine. the carburetor. -
Page 519: Muffler/Spark Arrester
If proper tools and related items are intervals shown in the Maintenance not available, have this maintenance per- Schedule, clean the spark arrester using formed by an authorized Arctic Cat ATV the following procedure. dealer or a qualified tire repair station. ! WARNING... -
Page 520: Checking/Adjusting Headlight Aim
2011 650 2011 650 2012 650 2012 650 CAUTION Use only specified bulbs indicated in the chart as replacement bulbs. Headlight NOTE: The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the headlight bulb, do not touch the glass portion of the bulb. -
Page 521: Fuses
If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, com- press the locking tabs on either side ATV-1097 of the fuse cover and lift out. -
Page 522: Preparation For Storage
NOTE: For storage, use a battery and air filter. Start the engine and maintainer or make sure the battery allow it to idle; then using Arctic Cat is fully charged (see Battery section Engine Preserver, rapidly inject the in this manual). -
Page 523: Preparation After Storage
2011 650 2011 650 2012 650 2012 650 Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. Arctic Before installing the battery, make Cat recommends the following procedure sure the ignition switch is in the OFF to prepare the ATV. - Page 524 2011 650 2011 650 2012 650 2012 650 Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES Previous Main TOC Section TOC Next...
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Page 525: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party. This form may also be used to transfer the unused portion of the original war- ranty to a second party. - Page 526 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
- Page 527 2011 650 2011 650 2012 650 2012 650 NOTES Previous Main TOC Section TOC Next...
- Page 528 2011 650 2011 650 2012 650 2012 650 NOTES Previous Main TOC Section TOC Next...
- Page 529 Record this number in the space provided for reference if you ever need a new key. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
- Page 530 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2259-192 Previous...
- Page 531 Operator’s 613-739-1535. Manual and the labels on your ATV. Un cours d’instruction est disponible: This Arctic Cat ATV Operator’s Manual pour les propriétaires canadiens, com- should be considered a permanent part of posez le 613-739-1535.
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Page 532: Parts And Accessories
Arctic Cat able service. Be sure, as the owner/opera- ATV, be sure to use only GENUINE tor of an Arctic Cat ATV, to become ARCTIC CAT PARTS, OIL, AND thoroughly familiar with its basic opera- ACCESSORIES. - Page 533 Speedometer/LCD (Digital) ....52 Warranty Procedure/Owner Speedometer/LCD (Analog/Digital)..54 Responsibility........4 Electric Fuel Pump ....... 56 Arctic Cat ATV Emission Control Gas Hoses ........... 57 Warranty Statement ......5 Oil Level Stick........57 Arctic Cat Emission Control System Seat Latch ..........57 Limited Warranty .........
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Page 534: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 535: Warranty Procedure/Owner Responsibility
At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage. - Page 536 Manual. Arctic Cat recommends the retention of all receipts covering maintenance performed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
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Page 537: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B. -
Page 538: Warranty Coverage (U.s. Only)
Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 539: Declaration Of Conformity
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model:450 i 4x4 550 i 4x4 700 i 4x4 700 i Mud Pro... - Page 540 • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
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Page 541: Atv Safety Alert
2012 Generic ATV ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the balance of the ATV and may cause it VEHICLES (ATV’s) may present a risk to go out of control. -
Page 542: Rider Training Course
2012 Generic ATV Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. -
Page 543: Hangtags
2012 Generic ATV Hangtag An Arctic Cat ATV comes with a hangtag containing important safety information. Anyone who rides the ATV should read and understand this information before rid- ing. 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé... -
Page 544: Warning Labels & Information
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page. -
Page 545: Warnings
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada). - Page 546 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
- Page 547 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 548 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
- Page 549 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
- Page 550 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 551 Never modify the ATV through improper installation or improper use of accesso- ries. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions.
- Page 552 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one.
- Page 553 2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged.
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Page 554: Prevention
2012 Generic ATV Prevention Overview Gloves Your hands are targets for flying objects When using an ATV, prevention is the and branches. Along with providing skin name of the game. “Had you only protection, gloves will shield your hands known” something could go wrong, you from harsh weather. -
Page 555: Atv Condition
2012 Generic ATV Prevention Long Pants and Long Sleeved Shirt Helmets should have one of these: 1. DOT label The goal is to protect your body from 2. Snell label branches, long grass, airborne objects, or 3. ANSI Z90.1 label anything else that could scrape your skin. -
Page 556: First Aid And Survival
2012 Generic ATV Prevention A. Brakes 4. Oil and Fuel Squeeze the hand brake lever. If it feels soft Start with a full tank of gas before every or “squishy,” it could be low on fluid or ride, and while you’re at it, top off the oil. have a leak —... - Page 557 2012 Generic ATV Prevention Cellular Phone • Cellular Phone • Maps/GPS It may be necessary to make an urgent • Emergency Kit with Flashlight and phone call. First Aid Kit Maps/GPS (Global Tools Positioning System) Routine maintenance will generally elim- Maps may be unnecessary when you’re inate the need for emergency repairs.
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Page 558: Active Riding
2012 Generic ATV Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. -
Page 559: Sound Judgment
2012 Generic ATV Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10. -
Page 560: Those Around You
2012 Generic ATV Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid. -
Page 561: Equipment
2012 Generic ATV Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV. -
Page 562: Load Capacity Ratings Chart
2012 Generic ATV Sound Judgment Load Capacity Ratings Chart ! WARNING Arctic Cat ATV Load Capacity Ratings POTENTIAL HAZARD Overloading the ATV or carrying or tow- ITEM Specifications ing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Max Load Capacity Max Load Capacity - TBX Could cause changes in ATV handling, which could lead to an accident. - Page 563 2012 Generic ATV Sound Judgment If your sense of adventure persuades you to do illegal drugs when you’re riding TESTIMONIAL your ATV, this is a reality check. Some- DOCUMENT#: X46481A1 thing to think about—there can be legal CITY/STATE: LAUREL, MS consequences that will take away all that SEX: M freedom you love.
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Page 564: Sipde
2012 Generic ATV Sound Judgment SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE. -
Page 565: Supervision
16 operate your ATV. don’t know what they’re doing. Unless they’ve had over a year of experience with Arctic Cat and the ATV Safety Institute ATV riding or taken an ATV training recommend that all ATV operators ride the course, it’s your responsibility to keep... - Page 566 2.8 L (3.0 U.S. qt) - 450 1.9 L (2.0 U.S. qt) - 550/700 Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight...
- Page 567 250 ml (8.5 fl oz) Engine Oil Capacity (Approx) 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (4)
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Page 568: Location Of Parts And Controls
2012 Generic ATV Location of Parts and Controls FI016H FI025C 739-569D 1. Battery 14. Throttle Lever 2. Headlights 15. DC Power Outlet 3. Hand Brake Lever 16. Taillight/Brakelight 4. Power Distribution Module 17. Operator’s Manual Location 18. Headlight HI/LO Switch 5. -
Page 569: Atv Operation
2012 Generic ATV ATV Operation Starting the Engine Basic Operating Always start with the ATV on a flat, level Maneuvers surface. Carbon monoxide poisoning can kill you, so keep your ATV outside while it’s Active riding and basic maneuvers are running. - Page 570 2012 Generic ATV Shifting Braking/Stopping The Arctic Cat ATV with an automatic Always allow plenty of room and time to transmission has a dual-range transmis- stop safely. Sometimes quick stops are sion with reverse. To shift the ATV, fol- inevitable, so always be prepared.
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Page 571: Handling The Atv (Active Riding Techniques)
2012 Generic ATV 1. Double check that the brake lever 2. Hold the brake lever, and release the lock is engaged. brake lever lock. 2. Swing your right leg over to the left 3. Shift into gear. side of the seat. 4. - Page 572 2012 Generic ATV Wide Turns About 20% of ATV accidents happen during turns. If you don’t understand turning techniques, it’s easy for the ATV to get away from you by losing traction, plowing, or tipping. Use this method for wide turns: ATV-0038 ATV-0046 ATV-0039...
- Page 573 2012 Generic ATV ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balanc- ing—shift your body weight to the inside of the turn).
- Page 574 2012 Generic ATV 5. If you’re to the left of the ATV, turn 2. Lean as far forward as possible. For the handlebar all the way left. steeper hills, come off your seat to stand and lean forward. 6. Partially release the brake, but lightly hold the brake lever.
- Page 575 2012 Generic ATV 1. Keep your speed low and consistent. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Steer like you’re driving into the hill. 4. If the ATV feels like it’s tipping, turn the handlebar downhill.
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Page 576: Tips
2012 Generic ATV 3. Keep your hand off the brake until the 6. Lean forward and release the throttle emergency is over and you’re back in when the front tires clear the obstacle. control. 7. Keep your body loose to absorb any Crossing Obstacles shock. - Page 577 2012 Generic ATV Sometimes your ATV may not respond 3. Make sure you have a way out on the and goes straight ahead instead of letting other side of the water. you turn. Here’s how to handle it: 4. If you get stuck in the sludge or mud, 1.
- Page 578 2012 Generic ATV 2. If the tires are frozen to the ground, NOTE: After riding through water, pour warm water around them to melt mud, snow, or slush, it is important the ice. to dry both brake systems before parking the ATV.
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Page 579: General Information
NOTE: The accessory plug is pow- to complete warranty claims properly. No ered by the battery at all times. warranty will be allowed by Arctic Cat if ON position — The ignition circuit is the VIN or ESN is removed or mutilated complete and the engine can run. - Page 580 2012 Generic ATV LIGHTS position — The ignition circuit is complete and the headlights and tail- CAUTION light are on. The key cannot be removed in this position. Always come to a complete stop before attempting to shift from one range to CAUTION the other or into reverse.
- Page 581 If it doesn’t, take the ON position, the transmission is in neu- ATV to an authorized Arctic Cat ATV dealer for service. tral, and the brake lever lock is engaged.
- Page 582 2012 Generic ATV Throttle lever travel may be limited by NOTE: This ATV has safety inter- adjusting the throttle limiter screw. The lock switches which prevent the throttle limiter should be adjusted starter motor from activating when according to the operator’s skill and the transmission is not in neutral.
- Page 583 2012 Generic ATV The EPS system is battery system pow- ered; therefore, the battery must be in good condition and fully charged. Power delivery and overload protection is pro- vided by an EPS relay and 30-amp fuse located under the seat in the Power Dis- tribution Module (PDM).
- Page 584 8. Gear Position Indicator - Indicates CAUTION which gear position is selected. Arctic Cat does not recommend • R (reverse)/N (neutral)/L (low range)/H using a pressure washer to clean the (high range) radiator core. The pressure may bend ...
- Page 585 NOTE: Take the ATV to an autho- NOTE: Clock memory power is rized Arctic Cat ATV dealer to have supplied through the 15-amp acces- the EFI error corrected and to have sory fuse and verified during gauge the ECU reset as soon as possible.
- Page 586 2012 Generic ATV 8. Needle Indicator Display - Displays NOTE: When the bottom segment which speedometer function (MPH or flashes, approximately 3.5 L (0.92 km/h) or tachometer function (RPM) U.S. gal.) of gasoline remains in the is selected. tank. 3.
- Page 587 NOTE: High engine RPM, low vehi- NOTE: Take the ATV to an autho- cle speed, or heavy load can raise rized Arctic Cat ATV dealer to have engine temperature. Decreasing the error corrected and the system engine RPM, reducing load, and error reset as soon as possible.
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Page 588: Oil Level Stick
2012 Generic ATV Gas Hoses 1. To remove the seat, lift up on the latch release (located at the rear of the Replace the gas hoses every two years. seat); then raise the rear of the seat Damage from aging may not always be and slide it rearward. -
Page 589: Safety Flag Bracket
Trailer towing can affect the han- Arctic Cat ATV’s are equipped with a dling and braking of the ATV. Never tow frame-mounted receiver for a standard a trailer without a rigid tongue and 5.1 cm (2 in.) receiver hitch. -
Page 590: Transporting Atv
(on all four wheels) and the following procedure be used. CAUTION 1. Engage the brake lever lock and place Do not use white gas. Only Arctic Cat the transmission in gear. approved gasoline additives should be used. CAUTION... -
Page 591: Engine Break-In
At the discretion and expense of the owner/operator, the ATV ! WARNING may be taken to an authorized Arctic Cat Always fill the gas tank in a well-ven- ATV dealer for this initial service. tilated area. Never add gasoline to the New ATV’s and renewed ATV engines... - Page 592 2012 Generic ATV 3. Repeat procedure twenty times. ! WARNING Do not attempt sudden stops or put yourself into a situation where a sud- den stop will be required until the brake pads are properly burnished. Previous Main TOC Section TOC Next...
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Page 593: General Maintenance
ATV is detected, DO items in the maintenance and care of NOT OPERATE THE ATV. Take the the ATV. ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Previous Main TOC... -
Page 594: V-Belt
I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean * Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 595: Liquid Cooling System
FI476 damage is detected, take the ATV to an 2. On the 700/1000, lift the front of the authorized Arctic Cat ATV dealer for ser- access panel; then slide the panel for- vice. Also, the coolant level should be ward to disengage the two rear tabs. - Page 596 Add coolant as necessary. Maintenance (Mud Pro) When operating in muddy conditions, it is extremely important to clean the radiator core frequently. Arctic Cat requires inspecting and/or flushing the radiator core before each use to prevent overheat- ing resulting in severe engine damage.
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Page 597: Shock Absorbers
2012 Generic ATV Oil Cooler (1000) NOTE: Before attempting to adjust suspension, clean dirt and debris NOTE: Dirt and debris must be from the sleeve and remove load cleaned from the cooling fins regu- from the suspension; then use the larly to ensure proper engine oil spanner wrench to adjust the sleeve cooling. - Page 598 Inspect the oil for any signs of metal filings or water. If found, take the ATV 7. Start the engine (while the ATV is to an authorized Arctic Cat ATV outside on level ground) and allow it dealer for servicing.
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Page 599: Brake Fluid
If Brake Fluid found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake Check the brake fluid level in the brake hoses replaced. fluid reservoir. If the level in the reser-... -
Page 600: Protective Rubber Boots
NOTE: Take the ATV to an autho- 2. Remove both front wheels. rized Arctic Cat ATV dealer for this 3. Inspect the four tie rod boots for service. cracks, tears, or perforations. Protective Rubber 4. -
Page 601: Battery
2. If boot damage is present, contact an negative terminal of the battery. authorized Arctic Cat ATV dealer for service. NOTE: Optional battery charging adapters are available from your... - Page 602 NOTE: If, after charging, the bat- nance will damage the battery if tery does not perform to operator connected over extended periods. expectations, bring the battery to an authorized Arctic Cat dealer for Charging further troubleshooting. NOTE: Arctic Cat recommends...
- Page 603 2012 Generic ATV 1. On the vehicle to be jump-started, 5. Disconnect all external accessories remove the battery cover and any ter- such as cell phones, GPS units, and minal boots. radios on both vehicles. CAUTION ! WARNING Failure disconnect electronic Any time service is performed on a accessories...
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Page 604: Spark Plug
Throttle Cable serviced or the carburetor may need to be Adjustment adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a To adjust the throttle cable free-play: light brown color. To help prevent cold weather fouling, make sure to thoroughly 1. -
Page 605: Air Filter
NOTE: Foam Air Filter Cleaner and age the engine. Foam Air Filter Oil are available from Arctic Cat. 1. Remove the fasteners securing the storage compartment and remove the 5. Squeeze the element by pressing it storage compartment. -
Page 606: Draining V-Belt Cover
If proper tools and related items are not available, have this maintenance per- 5. Install the drain bolt and tighten formed by an authorized Arctic Cat ATV securely. dealer or a qualified tire repair station. ... -
Page 607: Wheels
2012 Generic ATV Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced. -
Page 608: Checking/Adjusting Headlight Aim
2012 Generic ATV 2. Connect the new bulb assembly to the 1. Position the ATV on a level floor so wiring harness connector; then insert the headlights are approximately 6.1 into the headlight housing and rotate m (20 ft) from an aiming surface fully clockwise. -
Page 609: Fuses
If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, com- press the locking tabs on either side of the fuse cover and lift out. -
Page 610: Preparation For Storage
Start the engine and is fully charged (see Battery section allow it to idle; then using Arctic Cat in this manual). Engine Preserver, rapidly inject the 9. Store the ATV indoors in a level posi- preserver into the air filter opening tion. -
Page 611: Preparation After Storage
2012 Generic ATV Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. Arctic Before installing the battery, make Cat recommends the following procedure sure the ignition switch is in the OFF to prepare the ATV. -
Page 612: Maintenance Record
2012 Generic ATV Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES Previous Main TOC Section TOC Next... - Page 613 2012 Generic ATV NOTES Previous Main TOC Section TOC Next...
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Page 614: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party. This form may also be used to transfer the unused portion of the original war- ranty to a second party. - Page 615 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
- Page 616 Record this number in the space provided for reference if you ever need a new key. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
- Page 617 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2259-073 (218) 681-9851 - U.S. (204) 982-1656 - Canada Previous...
- Page 618 2011 TRV 2012 TRV Your 2-Up ATV Can Be Hazardous To Operate. A collision or rollover can occur quickly, FAILURE TO FOLLOW THE WARN- even during routine maneuvers such as INGS CONTAINED IN THIS MAN- turning and driving on hills or over obsta- UAL CAN RESULT IN SERIOUS cles, if you fail to take proper precau- INJURY OR DEATH.
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Page 619: Next
CAT® TRV. Built with American engi- tions available at the time of printing. neering and manufacturing know-how, it Arctic Cat Inc. reserves the right to make is designed to provide superior ride, com- product changes improvements fort, and utility. - Page 620 Limited Warranty......... 3 Speedometer/LCD (Digital)..... 56 Warranty Procedure/Owner Speedometer/LCD (Analog/Digital). 58 Responsibility........4 Electric Fuel Pump......60 Arctic Cat ATV Emission Control Gas Hoses ........60 Warranty Statement ......5 Oil Level Stick........60 Arctic Cat Emission Control Windshield (Cruiser) ....... 61 System Limited Warranty ...
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Page 621: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 622: Warranty Procedure/Owner Responsibility
Arctic Cat ATV dealer. The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if, in his opinion, a warrantable condition exists. If a warrantable condition appears to exist, the dealer will repair or replace, at Arctic Cat’s option, free of charge, including any related... - Page 623 Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
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Page 624: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) war- rants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B. -
Page 625: Epa Emission Control Statement
Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 626: Declaration Of Conformity
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 450 i TRV/GT 700 i Cruiser 550 i TRV/GT 1000 i TRV/GT... - Page 627 Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
- Page 628 • Keep both feet on the footrests even MORE INFORMATION when stopped. ABOUT TRV SAFETY, contact your • Stay directly behind you leaning as local Arctic Cat ATV dealer or 1- you lean. 613-739-1535 (Canada). Previous Main TOC Section TOC...
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Page 629: 2-Up Atv Safety Alert
* Always inspect the ATV each time * Never allow anyone under 16 years you use it to make sure it is in safe old to operate an Arctic Cat TRV. operating condition. Always follow * Never carry a passenger under the the inspection and maintenance pro- age of 12 on the ATV. -
Page 630: Rider Training Course
2011 TRV 2012 TRV Rider Training Course FOR MORE Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to INFORMATION ABOUT reinforce current riding skills. First-time ATV SAFETY, in the purchasers without any previous ATV U.S., call the... -
Page 631: Hangtags
Anyone who rides the ATV should read and understand this information before riding. 2258-417 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. Previous Main TOC Section TOC Next... -
Page 632: Warning Labels & Information
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on these two pages. - Page 633 2011 TRV 2012 TRV Warning Labels & Information (cont) CR040A Previous Main TOC Section TOC Next...
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Page 634: Warnings
2011 TRV 2012 TRV Warnings NOTE: The illustrations in this Warnings sub-section apply to an oper- ator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of ter- rain. - Page 635 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on this ATV. WHAT CAN HAPPEN Could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12.
- Page 636 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident.
- Page 637 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
- Page 638 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
- Page 639 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 640 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD Before you engage reverse gear, make sure there are no obstacles or people behind you.
- Page 641 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismount- ing while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill.
- Page 642 2011 TRV 2012 TRV Warnings ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the foot- rests.
- Page 643 All parts and accessories added to this ATV should be genuine Arctic Cat components designed for use on the ATV and should be installed and used according to instructions. Never install a twist grip throttle. If you have ques- tions, consult an authorized Arctic Cat ATV dealer. ! WARNING POTENTIAL HAZARD Operating the ATV with improperly installed passenger seat.
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Page 644: Prevention
2011 TRV 2012 TRV Prevention Overview When using this ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up con- trol over the situation. -
Page 645: Trv Condition
2011 TRV 2012 TRV Prevention Remember, your helmet won’t do you any good if the chin strap isn’t fastened. Helmets should have one of these: Eye Protection 1. DOT label 2. Snell label Wear eye protection, such as goggles, to 3. - Page 646 2011 TRV 2012 TRV Prevention 2. CONTROLS AND 3. LIGHTS AND CABLE ELECTRICAL With the engine running and brake Turn the hi-beam and lo-beam on and off applied, check all transmission posi- to make sure they work. At the same tions: forward, neutral, and reverse.
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Page 647: First Aid And Survival
2011 TRV 2012 TRV Prevention 6. MISCELLANEOUS Water ITEMS Water is so important that you need to carry it regardless of the duration of your Inspect your air filter. Look for debris or ride. Heat exhaustion and heat stroke can damage that may indicate you need to creep up suddenly and can take you out replace it. -
Page 648: Active Riding
2011 TRV 2012 TRV Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force. -
Page 649: Sound Judgment
2011 TRV 2012 TRV Sound Judgment Overview You are not invincible. Knowing the first 9. Do you tailgate other drivers when “S” in “P.A.S.S.” stands for “Sound you think they’re driving too Judgment” means you need to use yours. slow? Do you consider yourself to be pretty Never Sometimes... -
Page 650: Those Around You
2011 TRV 2012 TRV Sound Judgment Terrain Trail Signs Always pay close attention to the terrain you’re on, even if it is familiar to you. You can’t assume the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time. Fences can be constructed and excavations dug in a short period of time. -
Page 651: Equipment
2011 TRV 2012 TRV Sound Judgment Riding Companions Maintenance Leave a lot of space between you and You have to maintain your ATV. The other riders, especially in dusty and dirty General Maintenance section of this conditions, because it’ll be difficult to see Operator’s Manual tells you about taking the riders in front of you stopping. -
Page 652: Load Capacity Ratings Chart
2011 TRV 2012 TRV Sound Judgment Load Capacity Ratings Chart ! WARNING POTENTIAL HAZARD ARCTIC CAT LOAD CAPACITY RATINGS Overloading the ATV or carrying or tow- ing cargo improperly. Item Specifications WHAT CAN HAPPEN (lb) (kg) Could cause changes in handling, Max Load Capacity which could lead to an accident. -
Page 653: Sipde
2011 TRV 2012 TRV Sound Judgment Reckless Riding Be aware of prescription and over-the- counter medications. Drowsiness and If you are involved in an accident when impaired judgment can be caused by a you’re speeding, you have a 25% chance wide variety of medications. -
Page 654: Supervision
2011 TRV 2012 TRV Supervision Overview TRV’s are a little different from the han- dling to the stability to the controls. So You’re responsible for supervising those regardless of how much experience your who ride your ATV. Your wisdom is valu- family members have, they don’t have able... -
Page 655: Division Ii - Operation/ Maintenance
Engine Oil Capacity 2.8 L (3.0 U.S. qt) 1.9 L (2.0 U.S. qt) (Approx) Gasoline 87 Octane Regular Unleaded (Recommended) Engine Oil Arctic Cat ACX All Weather (Synthetic) (Recommended) Differential/Rear Drive SAE Approved 80W-90 Hypoid Lubricant Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (4) - Page 656 250 ml (8.5 fl oz) Engine Oil Capacity (Approx) 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (4)
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Page 657: Location Of Parts And Controls
2011 TRV 2012 TRV Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Passenger Seat Latch Handles 5. Reverse Override Switch 6. Seat Lock Lever 7. Storage Compartment CR037A 8. Rear Foot Brake 9. Taillight/Brakelight 10. -
Page 658: Atv Operation
2011 TRV 2012 TRV ATV Operation 2. Get seated in a comfortable position Basic Operating and keep hands firmly on the hand- Maneuvers holds. Active riding and basic maneuvers are 3. Always keep your feet planted on the foundation of your ride. Without the footrests. -
Page 659: Starting A Cold Engine
2011 TRV 2012 TRV ATV Operation Starting a Cold Engine 2. To engage the low range from high range, move the shift lever outward NOTE: It is very important not to and forward. touch or compress the throttle NOTE: The high range is for nor- lever during the starting proce- mal riding with light loads. -
Page 660: Handling The Trv (Active Riding Techniques)
Safe riding techniques include: ! WARNING • Riding Use only Arctic Cat approved brake • Leaning, Weight Shift, and Balance fluid. Never substitute or mix differ- • Wide Turns ent types or grades of brake fluid. - Page 661 2011 TRV 2012 TRV ATV Operation Leaning, Weight Shift, and Wide Turns Balance Many accidents happen during turns. If you don’t understand turning techniques, When you turn, the trick is to move for- it’s easy for the ATV to get away from ward and slide over to the side of the seat you by losing traction, plowing, or tip- that’s on the inside of the turn.
- Page 662 2011 TRV 2012 TRV ATV Operation Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-203 1. Ease off the throttle as you approach the turn to slow down. ATV-202 2. Turn the handlebar and shift weight 1.
- Page 663 2011 TRV 2012 TRV ATV Operation 6. If you’re to the left of the ATV, turn the handlebar all the way left. 7. Partially release the brake, but lightly hold the brake lever. 8. Let the ATV roll to your right side until it faces slightly downhill.
- Page 664 2011 TRV 2012 TRV ATV Operation Sidehilling/Traversing 3. If you lose speed, release the throttle (so your front tires don’t lift), OR Sidehilling is considered an advanced 4. If that doesn’t work and you still skill; it’s really tricky and unpredictable. have forward motion and the terrain So, whether your skills are advanced or permits, do a U-turn, go back down,...
- Page 665 2011 TRV 2012 TRV ATV Operation 4. If the ATV feels like it’s tipping, 2. Turn the handlebar. At the same turn the handlebar downhill. If that’s time, shift weight and balance as not possible because of the terrain or you swerve.
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Page 666: Tips
2011 TRV 2012 TRV ATV Operation 1. Stop the ATV. 2. Keep your handlebar straight. 2. Have the passenger dismount. 3. Backing down hills is a bad idea; do a U-turn or K-turn instead to turn 3. Keep your speed way down; less around. - Page 667 2011 TRV 2012 TRV ATV Operation Cold Weather Driving 4. When you come to a stop, follow the procedure for the K-turn. NOTE: Check that all control Crossing Water levers move freely. Make sure that the footrest, shift lever, and rear foot This ATV can only handle water up to its brake are free of ice and snow.
- Page 668 2011 TRV 2012 TRV ATV Operation 5. Learn how the ATV responds to steering and braking on the type of ! WARNING terrain to be encountered on the ride. Go slowly and be extra careful when Stopping The ATV riding on snow-covered or ice-cov- ered terrain.
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Page 669: General Information
No NOTE: The accessory plug is warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated powered by the battery at all times. in any way. - Page 670 2011 TRV 2012 TRV LIGHTS position — The ignition circuit 3. To engage reverse gear from neutral, is complete and the headlights and tail- move the shift lever outward and light are on. The key cannot be removed rearward into the R position. in this position.
- Page 671 2011 TRV 2012 TRV NOTE: Operating handwarmers, ! WARNING lights, and/or other accessories at low engine RPM for extended time may The 4WD lock is intended for use cause excessive battery discharge where minimum traction is available. resulting in erratic engine operation. NEVER EXCEED 10 MPH (16 kph) with the lock engaged.
- Page 672 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take CF245A the ATV to an authorized Arctic Cat ATV dealer for service. Engine Stop Switch OFF position — The ignition circuit is off.
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Page 673: Power Steering (Cruiser)
If the code continues to be dis- played, take your ATV to an authorized ATV-0053 Arctic Cat Dealer for EPS system ser- 2. Turn the throttle limiter screw clock- vicing before resuming operation. wise to decrease engine RPM maxi-... -
Page 674: Speedometer/Lcd (Digital)
(4) until the minutes stop CAUTION scrolling and the hour display starts to scroll. Momentarily Arctic Cat does not recommend release when the correct hour is using a pressure washer to clean displayed; then repeatedly press the radiator core. The pressure may... - Page 675 10. 4WD Lock Indicator - Displays LOCK when the front differential NOTE: Take the ATV to an autho- lock has been engaged. rized Arctic Cat ATV dealer to have the EFI error corrected and to have the ECU reset as soon as possible. Previous...
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Page 676: Speedometer/Lcd (Analog/Digital)
2011 TRV 2012 TRV Speedometer/LCD NOTE: The engine hour meter (Analog/Digital) will not activate until engine speed exceeds 500 RPM. 2. Fuel Level Indicator - Indicates approximate amount of gasoline in the gas tank. NOTE: When the bottom seg- ment flashes, approximately 3.5 L (0.92 U.S. - Page 677 2011 TRV 2012 TRV 12. Battery Condition Indicator - The • R (reverse)/N (neutral)/H (high speedometer/tachometer needle will range)/L (low range). not function and the LCD will go NOTE: An E will be displayed if blank except the word VOLT will there is an error caused by a no- flash on the LCD whenever a low shift position signal.
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Page 678: Electric Fuel Pump
2011 TRV 2012 TRV NOTE: High engine RPM, low vehi- NOTE: Take the ATV to an autho- rized Arctic Cat ATV dealer to have cle speed, or heavy load can raise the error corrected and the system engine temperature. -
Page 679: Windshield (Cruiser)
2011 TRV 2012 TRV ! WARNING Always adjust the mirrors to a posi- tion that will not catch tree branches or under-brush which could cause a loss of control and severe injury or death. Rear Seat Lock 1. To remove the rear seat, pull the two GZ461A latch handles to the rear and rotate CAUTION... -
Page 680: Front Seat Lock
2011 TRV 2012 TRV ! WARNING Make sure the seat is secure before mounting the ATV. Severe personal injury may result if the seat is not properly secured. Front Seat Lock NOTE: On the TRV models, the rear seat must be removed prior to CR011A To close the storage box, close the lid removing the front seat. -
Page 681: Trailering And Towing
Allow more stopping distance than when not tow- ing a trailer. Transporting TRV When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following procedure be used. -
Page 682: Gasoline-Oil-Lubricant
Always fill the gas tank in a well-venti- The recommended oil to use is Arctic Cat lated area. Never add gasoline to the ACX All Weather synthetic engine oil, gas tank near any open flames or with which has been specifically formulated the engine running or hot. -
Page 683: Engine Break-In
At the discretion and brake to a stop. expense of the owner/operator, the ATV may be taken to an authorized Arctic Cat 2. Accelerate to 30 mph; then com- ATV dealer for this initial service. press brake lever to decelerate to 0-5 mph. -
Page 684: General Maintenance
ATV. component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Previous Main TOC... -
Page 685: Maintenance Schedule
I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean * = Dealer maintenance ** = When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 686: Liquid Cooling System
The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. When filling the cooling system, use a... -
Page 687: Oil Cooler (1000)
2011 TRV 2012 TRV Oil Cooler (1000) Spring NOTE: Dirt and debris must be Position Setting Load Force cleaned from the cooling fins regu- Soft Light larly to ensure proper engine oil cooling. CAUTION Continued operation of the ATV with Stronger Stiff Heavy... - Page 688 Inspect the oil for any signs of metal filings or water. If found, take the 9. Inspect the area around the drain ATV to an authorized Arctic Cat ATV plug and oil filter for leaks. dealer for servicing. Previous...
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Page 689: Hydraulic Hand Brake
Carefully inspect the hydraulic brake DOT 4 brake fluid. hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear. -
Page 690: Rear Foot Brake
2011 TRV 2012 TRV NOTE: Take the ATV to an autho- rized Arctic Cat ATV dealer for this service. Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte- nance Schedule. Ball Joint Boots (Upper PR376B 4. -
Page 691: Battery
5. If boot damage is present or tie rod NOTE: Arctic Cat recommends end free-play seems excessive, con- the use of the CTEK Multi US 800 tact an authorized Arctic Cat ATV or the CTEK Multi US 3300 for bat- dealer for service. tery maintenance charging. Main-... - Page 692 Arctic Cat dealer for connected over extended periods. further troubleshooting. Charging NOTE: Arctic Cat recommends...
- Page 693 2011 TRV 2012 TRV Jump-Starting CAUTION NOTE: Arctic Cat does not rec- Always make sure the electrical sys- ommend jump-starting a vehicle tems are of the same voltage and with a dead battery but rather to ground polarity prior to connecting remove the battery, service it, and jumper cables.
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Page 694: Spark Plug(S)
2011 TRV 2012 TRV 7. Attach one clamp of the negative (black) jumper cable to the negative (-) terminal (3) of the good battery (B); then attach the other clamp of the negative (black) jumper cable (4) to an unpainted metal surface (A) on the engine or frame well away from the dead battery and fuel system components. -
Page 695: Air Filter
NOTE: Foam Air Filter Cleaner and Foam Air Filter Oil are avail- able from Arctic Cat. 6. Squeeze the element by pressing it between the palms of both hands to remove excess solvent. Do not twist or wring the element or it will develop cracks. -
Page 696: Air Filter Housing Drains
2011 TRV 2012 TRV 7. Dry the element. 8. Put the element in a plastic bag; then pour in air filter oil and work the oil into the element. 9. Squeeze the element to remove excess oil; then install in the frame. CAUTION A torn air filter can cause damage to CF110A... -
Page 697: Wheels
If proper tools and related items are ! WARNING not available, have this maintenance per- formed by an authorized Arctic Cat ATV Wait until the muffler cools to avoid dealer or a qualified tire repair station. burns. -
Page 698: Light Bulb Replacement
2011 TRV 2012 TRV NOTE: If the screen or gasket is To replace the taillight/brakelight bulb, use the following procedure. damaged in any way, it must be replaced. 1. Remove the two screws and remove the lens cover. 3. Install the spark arrester assembly and secure with the three cap screws. -
Page 699: Fuses
NOTE: To remove the fuse, com- Arctic Cat ATV dealer immediately. press the locking tabs on either Electrical Output side of the fuse case and lift out. -
Page 700: Down
2011 TRV 2012 TRV The tool storage tray is located beneath the seat. It also serves as the battery hold- down. CF157 Maintain the tool kit with the ATV at all times. Previous Main TOC Section TOC Next... -
Page 701: Preparation For Storage
6. Tighten all nuts, bolts, cap screws, procedure to prepare this ATV for stor- and screws. Make sure rivets hold- age. An authorized Arctic Cat ATV ing components together are tight. dealer should perform this service; how- Replace all loose rivets. Care must... -
Page 702: Preparation After Storage
2011 TRV 2012 TRV Preparation After Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;... -
Page 703: Maintenance Record
2011 TRV 2012 TRV Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES Previous Main TOC Section TOC Next... - Page 704 2011 TRV 2012 TRV NOTES Previous Main TOC Section TOC Next...
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Page 705: Change Of Address, Ownership, Or Warranty Transfer
Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this TRV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 706 2011 TRV 2012 TRV Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701 Previous Main TOC Section TOC Next...
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Page 707: Identification Numbers Record
3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Previous... - Page 708 2011 TRV 2012 TRV ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1772 - Canada p/n 2259-075 Previous Main TOC Section TOC...
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