SMC Networks PSE300 Series Operation Manual

Pressure Sensor Controller
Summary of Product parts
Operation Manual
Names of individual parts
LCD display
PSE300 Series
Output OUT1 LED (Green)
Output OUT2 LED (Red)
Thank you for purchasing an SMC PSE300 Series Pressure Sensor Controller.
SET
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
Output OUT1 LED (Green): LED is ON when OUT1 is ON.
Output OUT2 LED (Red): LED is ON when OUT2 is ON.
To obtain more detailed information about operating this product, please LCD display: Displays the current status of pressure, setting mode, selected indication unit
refer to the SMC website (URL http://www.smcworld.com) or contact SMC and error code.
Four display modes can be selected: display always in red or green, or
directly.
display changing from green to red, or red to green, according to the output
status.
Safety Instructions
button (UP): Selects the mode or increases the ON/OFF set value.
Press this button to change to the peak display mode.
button (DOWN): Selects the mode or decreases the ON/OFF set value.
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
button (SET): Press this button to change the mode or set a value.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
Mounting and Installation
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
Installation
CAUTION indicates a hazard with a low level of risk
Caution: <PSE3 >
which, if not avoided, could result in minor or
Mounting
moderate injury.
Mount the optional bracket or panel mount adapter to the controller.
WARNING indicates a hazard with a medium level
Warning: Mounting with bracket
of risk which, if not avoided, could result in death or
Fix the bracket to the controller with the set screws M3 x 5 L (2 pcs.) supplied.
serious injury.
The tightening torque of the set screws must be 0.5 to 0.7 Nm.
DANGER indicates a hazard with a high level of risk
Danger:
which, if not avoided, will result in death or serious
injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.
Mounting with panel mount adapter
Read and understand this operation manual carefully before assembling,
Fix the panel mount adapter to the product with the mounting screws
operating or providing maintenance to the product.
(nominal size: 3 x 8 L, 2 pcs.) supplied.
Safety Instructions
Front protective cover
Warning
(Model: ZS-27-01)
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
Refer to the product catalogue or SMC website (URL http://www.smcworld.com)
This product is not designed to be explosion proof.
for more information about panel cut-out and mounting hole dimensions.
Do not use the product in a place where static electricity is a problem.
Otherwise it can cause failure or malfunction of the system.
Notice when removing the controller
The controller with panel mount adapter can
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system
be removed from the installation by removing
•Check the product regularly for proper operation
2 screws and releasing the hooks at the
Otherwise malfunction can result, causing an accident.
sides, as illustrated.
The following instructions must be followed during maintenance:
Take care not to damage the controller and
•Turn off the power supply
panel mount adapter.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance work
Otherwise an injury can result.
Caution
<PSE3 T>
•Mounting
Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
After maintenance is complete, perform appropriate functional inspections and leak tests.
Stop operation if the equipment does not function properly or there is a leakage of fluid.
When leakage occurred from other parts except piping, the product might break.
Cut off power supply and stop supplying fluid.
Do not apply fluid at leaking condition.
Hook 1
Safety cannot be assured in the case of unexpected malfunction.
NOTE
Fit Hook 1 on the base of the body on to the DIN rail, and press in the direction of the
The direct current power supply to be used should be UL approved as follows:
arrow to fix, as shown in Fig a.
Circuit (of Class 2) which is of maximum 30 Vrms (42.4 V peak) or less, with For removal, release the catch with a screwdriver in the direction of the arrow shown
UL1310 Class 2 power supply unit or UL1585 Class 2 transformer. in Fig. b.
The product is a UL approved product only if it has a mark on the body.
Wiring
Connection
Connections should only be made with the power supply turned off.
Use separate routes for the controller wiring and any power or high voltage wiring.
Othcerwise, malfunction may result due to noise.
Ensure that the FG terminal is connected to ground when using a commercially
available switch-mode power supply. When a switch-mode power supply is
connected to the product, switching noise will be superimposed and the product
specification can no longer be met. This can be prevented by inserting a noise filter,
such as aline noise filter and ferrite core, between the switch-mode power supply and
the product, or by using a series power supply instead of a switch-mode power supply.
<PSE3 >
Attaching the connector to the sensor wire
Strip the sensor wire as shown to the right.
(Refer to the table below for corresponding connector
and wire gauge.)
Lead wire table
AWG No. Conductor size (mm
24-26 0.14-0.2
button (UP)
button (SET)
23 0.1-0.5
button (DOWN)
20-22 0.3-0.5
Insert the corresponding wire colour shown in the table into the pin number printed
on the sensor connector, to the bottom.
Pin
number
PSE30 (Voltage input)
1 Brown (DC(+))
2
Press this button to change to the bottom display mode.
3 Blue (DC(-))
4 Black (OUT: 1 to 5 V)
Check that the above preparation has been performed correctly, then part A shown
should be pressed in by hand to make temporary connection.
Part A should then be pressed in using a suitable tool, such as pliers.
The sensor connector cannot be re-used once it has been fully crimped. In cases of
connection failure such as incorrect order of wires or incomplete insertion, please
use a new connector.
Connector
M3 x 5 L
Connecting / Disconnecting
Model: ZS-28-B When mounting the connector, insert it
straight into the socket, holding the lever
Bracket
and connector body, and push the
M3 x 5 L
connector until the lever hooks into the
housing, and locks.
When removing the connector, press down
the lever to release the hook from the
housing and pull the connector straight out.
Power / Output connector pin numbers
Panel Mounting screws
DC(+) Brown5
OUT1 Black4
OUT2 White3
Analogue or auto shift Grey2
DC(-) Blue1
<PSE3 T>
Applicable crimping terminal dimensions
The panel mount adapter (Model: ZS-27-C)
The terminal screw is M3.
can be rotated by 90 degrees for mounting.
If using the crimping terminal, follow the specifications below.
3.2 or more
6.2 or less
Hook
Hook
Tighten the terminal screw at a torque of 0.3 to 0.35 Nm.
Wiring example
PSE3 T
(Voltage input, Current input: Pressure sensor 3-wire type)
+ -
12 to
24 VDC OUT1 OUT2
•Removing
DC(+) IN
Brown Black
Pressure sensor
Fig. b
Fig. a
Setting
(The following is indicated for approximately 1 second.)
Power on When [M] is included in the controller model number the controller displays [S_J].
When [M] is not included in the controller model number the controller displays [S_F].
Detects pressure displays values and performs switching.
Measurement mode
Other functions such as zero clear can also be set if necessary.
Set display colour, display mode, pressure range,
Initial Setting
output mode and response time.
Pressure setting Input a set value for pressure to perform switch output.
Measurement mode
Sheath 20 mm or more Initial Setting
Press the button for 2 seconds or more to display [Sor] and begin initial setting.
Insulator
1. Display colour setting
Select a colour for the LCD
display.
2 ) Overall diameter (mm) Connector colour SMC product No.
ON: Red
When changing the display
OFF: Green
ø0.8 to ø1.0 Red ZS-28-C
color, press the or [Default setting]
ø1.0 to ø1.2 Yellow ZS-28-C-1
button to select a display colour.
ø1.2 to ø1.6 Orange ZS-28-C-2
Press the button to set.
ø1.15 to ø1.35 Blue ZS-28-CA-4
2. Output linked to display colour setting
ø1.0 to ø1.2 Green ZS-28-C-3
ø1.2 to ø1.6 Blue ZS-28-C-4 (For selection of Sor and SoG only)
Select output linked to display colour, press the
ø1.6 to ø2.0 Grey ZS-28-C-5
or button and select output. Press the
button to set.
3. Pressure range setting
Wire colour
Select the pressure range suitable for the sensor connected. Press the
PSE31 (Current input)
and select the pressure range. Press the
Pressure sensor 2-wire type Pressure sensor 3-wire type
Brown (LINE(+)) Brown (DC(+))
N.C. N.C. N.C.
( ) ( ) ( )
For vacuum For low pressure
N.C. Blue (DC(-)) For compound
±101 kPa -101 kPa 100 kPa
Blue (LINE(-)) Black (OUT: 4 to 20 mA)
[Default setting]
4. Selection of display units (with unit selection function)
The indication unit can be selected freely. Pressing the
unit and will automatically convert set values. Press the
(Refer to the following table for the units labels to be used)
A
LCD display
For compound and vacuum kPa kgf/cm
For low pressure kPa kgf/cm
Unit
For positive pressure MPa•kPa kgf/cm
For low difference kPa
Units label
In order to display the selected units, the appropriate units label is supplied.
•When [M] is included in the controller model number (fixed SI units), set up the
controller to display the units according to the table below.
Power and output lead
wire with connector
Lever LCD display
Unit label kPa
Connector for sensor
lead wire
Lever
5. Output mode setting
•Four output mode can be selected by an operating mode and by output style. One of
these four output mode can be selected for each output.
•OUT1 and OUT2 can be set independently.
•Refer to "List of output mode".
1)Setting the operating mode for OUT1.
•Press the or button and select the
hysteresis mode or the window comparator mode.
Press the button to set.
2)Setting the output style for OUT1.
φ3.2 or more •Press the or button and select the
normally open or the normally closed mode.
6.2 or less
Press the button to set.
(Unit: mm)
3)Setting the operating mode and output style for
OUT2.
•Use the same procedure as for OUT1.
PSE31 T
(Current input: Pressure sensor 2-wire type)
+ -
12 to
List of output mode
GND 24 VDC OUT1 OUT2 GND
Switch output
Hysteresis (H_1)
ON
OFF
DC(-) FUNC DC(+) IN DC(-) FUNC
Normally open mode
(Analogue
(Analogue
Switch output
[Default setting]
Blue output or Brown Blue output or
Hysteresis (H_1)
auto shift input) auto shift input)
Pressure sensor
ON
OFF
Switch output
Switch output
Hysteresis (H_1)
ON
OFF
Normally closed mode
Switch output
Hysteresis (H_1)
∗: For vacuum: High vacuum ON
OFF
•Only hysteresis mode can be set at auto preset.
•The following is given using OUT1 as an example. The descriptions for OUT2 are the
same as those for OUT1, under the conditions that [n_1] and [n_2] should be replaced
by [n_3] and [n_4], [P_1] and [P_2] should be replaced by [P_3] and [P_4] and [H_1]
should be replaced by [H_2].
6. Response time setting
•The response time for switch output can be set as required. Set the optimum response
time to prevent the chattering of a switch.
•The response time currently set will be displayed. Select the required response time by
pressing the or button. Press the button to set.
ON: Green Normally: Red Normally: Green
OFF: Red 1 ms 20 ms 160 ms
[Default setting]
7. Pressure setting
•There are two methods for pressure set-up: manual
and auto preset, either one of which can be
selected. The auto preset is provided for an
automatic optimum set-up by using a sample for a
Operation with OUT1 Operation with OUT2
[Default setting] case in which switch output is used to check adsorption.
•The operation mode currently selected is displayed.
Press the or button to select the set-up method to be used. Press the
to set.
or button
•When both OUT1 and OUT2 are in window comparator mode, this setting is not
button to set.
available.
8. Auto shift setting (PSE3 2(T)/3 5(T) models only)
( ) ( ) ( ) 1)Select the display mode of the pressure value at
For positive For low differential
For positive
the time of auto shift operation.
1 MPa 500 kPa 2 kPa
•Either [AS (Auto shift)] or [ASO (Auto shift zero)]
can be selected.
AS (Auto shift): [AS] displays the differential pressure of the atmosphere and
or button will change the
measurement pressure.
button to set.
ASO (Auto shift zero): [ASO] displays the differential pressure of the measurement
pressure and the measurement pressure at the time of auto
shift signal input.
•Press the or button to select the auto shift or auto shift zero. Press the
bar psi inHg mmHg
2
button to set.
2 bar psi
bar psi
2
2)Select the switch output to which auto shift mode applies, when the auto shift signal is
mmH O
2 input.
•Press the or button to select the A1, A2 or Ab. Press the
OUT1 OUT2
[Default setting]
•All of the settings are completed, and the controller will return to measurement mode.
MPa kPa
Pressure Setting
Manual setting
Manually select a set value for the controller.
1. Selection of OUT1 [P_1] setting mode
•Press the button during the measurement
mode to display set values.
Hysteresis Window comparator
•[P_1] or [n_1] and the set value are displayed
in turn.
•Press the or button to enter into the
value changing mode, then change the set
Normally open mode Normally closed mode
value. (See "Value setting")
•Check the corrected value, then press the
button to set.
2. Selection of OUT1 [P_2] setting mode (Window comparator mode selected)
Hysteresis Window comparator
•[P_2] or [n_2] and the set value are displayed
in turn.
•Press the or button to enter into the
value changing mode, then change the set
Normally open mode Normally closed mode
value. (See "Value setting")
•Check the corrected value, then press the
button to set.
Hysteresis mode
3. Selection of OUT1 [H_1] setting mode
[Default setting]
•[H_1] and the current set value are displayed
P_1 High pressure
∗ in turn.
•Press the or button to enter into the
value changing mode, then change the set
Window value. (See "Value setting")
comparator mode
•Check the corrected value, then press the
P_1 P_2 High pressure
∗
4. Selection of OUT2 setting mode
•Set the values [P_3], [P_4] and OUT2 [H_2] as in OUT1.
[P_3], [P_4] or [H_2] and the current set value are displayed in turn.
Hysteresis mode (In normally closed mode [n_3], [n_4] or [H_2] and the set value are displayed in
turn.)
n_1 High pressure ∗
•Press the or button to enter into the value changing mode, then change the
set value. (See "Value setting")
•Check the corrected value, then press the
Window
comparator mode 5. Auto shift compensation value setting (PSE3 2(T)/3 5(T) models only)
•[C_5] and the Auto shift compensated value
n_1 n_2 High pressure ∗
are displayed in turn.
•Check the corrected value, then press the
button.
•The pressure settings are completed, and the controller will return to measurement
mode.
Value setting
To input a value for pressure setting or other purposes:
1. Press the or button to enter the set value change
1st digit
mode. The first digit will flash.
2. Press the or button to set a desired value.
(No operation for 30 seconds after the set value change
2nd digit
mode was selected results in automatic setting of the value
640 ms 1280 ms
appearing in the display, and set value indication returns.)
3. Press the button to move to the left digit.
3rd digit
(If the left end digit is zero, [ ] or [ ] will flash.)
[ ] means "+zero", [ ] means "-zero".
(If the button is pressed in the left end digit, the 1st digit
4th digit
will flash.)
Manual setting Auto preset
4. Press the button for 1 second or more to set the value
[Default setting]
and return to displaying the set value.
Setting example
button
0.2 100.0 -50.5 -100.0
Other Settings
Auto shift Auto shift zero
[Default setting]
Auto-preset function
Auto shift function
Peak / Bottom hold display
Key lock
Zero clear
To set each of these functions, refer to the SMC website
(URL http://www.smcworld.com) for more detailed information, or contact SMC.
Maintenance
button to set.
How to reset the product after a power cut or forcible de-energizing
The setting of the product will be retained as it was before a power cut or de-energizing.
The output condition is also basically recovered to that before power cut or de-energizing,
Both OUT1 and OUT2
but may change depending on the operating environment. Therefore, check the safety of the
whole installation before operating the product.
If the installation is using accurate control, wait until the product has warmed up
(approximately 20 to 30 minutes).
Troubleshooting
Error Indication
This function is to display error location and content when a problem or an error occurs.
Error Name Error Display Error Type Troubleshooting
Displays OUT1
Over Turn the power off and remove the
The switch output load current is more
in turn current cause of the over current. Then turn
than 80 mA.
Normaly open mode Error the power on.
OUT2
During the zero clear operation,
pressure above ±7%F.S. has been
Perform zero clear operation again
Residual applied. After 3 s, the mode will reset
after restoring the applied pressure to
Normal closed mode pressure Error to the measurement mode. The zero
an atmospheric pressure condition.
clear range can vary ±4 digits with
individual product differences.
Pressure has exceeded the upper limit
of the set pressure range.
Check the connection and wiring of
Applied the sensor. Adjust the applied
A sensor may be disconnected or
pressure Error pressure to a level within the set
incorrectly wired. Pressure has
Displays
pressure range.
exceeded the lower limit of the set
in turn
pressure range.
Normaly open mode
The measured pressure at auto-shift
input exceeded the set pressure
Auto-shift input signal is invalid. Check
range.
Auto shift Error the connected equipment and correct
: After 1 s, measurement mode the signal.
Normaly closed mode returns automatically.
Displays
Turn the power off and turn it on
in turn
Displayed in the case of an internal again.
System Error
data error. If resetting fails, an investigation by
SMC corporation will be required.
button to set.
If the error cannot be reset after the above measures are taken, then please contact SMC.
Refer to the SMC website (URL http://www.smcworld.com) for more information
about troubleshooting.
Specifications
Outline with Dimensions (in mm)
button to set.
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for
Displays more information about the product specifications and outline dimensions.
in turn
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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