DBI SALA Exofit Instructions Manual
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DBI SALA Exofit Instructions Manual

Full body harnesses
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Instructions for the
following series products:
ExoFit Full Body Harnesses
(See back pages for specific
model numbers.)
This manual is intended to meet
the Manufacturer's Instructions as
required by ANSI Z359 and should
be used as part of an employee
training program as required by
OSHA.
© Copyright 2008, DB Industries, Inc.

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  • Page 1 Instructions for the following series products: ExoFit Full Body Harnesses (See back pages for specific model numbers.) This manual is intended to meet the Manufacturer’s Instructions as required by ANSI Z359 and should be used as part of an employee training program as required by OSHA.
  • Page 3 ExoFit Vest Style Full Body Harness: See Figure 1. ExoFit Cross-Over Style Full Body Harness: See Figure 2. OPTIONS: DBI-SALA ExoFit and ExoFit XP Full Body Harnesses are available with options and accessories. Following is a partial list of commonly used options and accessories (some options may not be available on all harnesses): •...
  • Page 4 Figure 1 - ExoFit Vest Style Full Body Harness Shoulder Quick Connect Buckle Strap Chest Strap Parachute Buckle Quick Connect Buckle Leg Strap Dorsal D-ring Product Warning and Identification Labels...
  • Page 5 Figure 2 - ExoFit Cross-Over Style Full Body Harness Shoulder Strap Parachute Buckle Front Attachment Element (D-ring Or Web Loop) Quick Connect Buckle Leg Strap Dorsal D-ring Product Warning and Identification Labels Side D-rings...
  • Page 6 APPLICATIONS PURPOSE: DBI-SALA ExoFit and ExoFit XP full body harnesses are to be used as components in personal fall arrest, restraint, work positioning, climbing, or rescue systems. See Figures 1 and 2 for harness styles. Harnesses included in this manual are full body harnesses and meet ANSI Z359.1 and OSHA requirements.
  • Page 7 Figure 3 - Applications Anchorage Anchorage Connector Anchorage Anchorage Connector Restraint Lanyard Connecting Subsystem (Self Retracting Lifeline Shown) Full Body Harness Full Body Harness Restraint Fall Arrest Ladder Anchorage Anchorage Connector Cable Sleeve Back-up Cross-over Fall Arrest Full Body System Restraint Lanyard Harness Anchorage...
  • Page 8 A. CAPACITY: These full body harnesses are designed for use by persons with a combined weight (clothing, tools, etc.) of no more than 420 lbs. (191 kg) Make sure all of the components in your system are rated to a capacity appropriate to your application.

  • Page 9: System Requirements

    D. SWING FALLS: See Figure 5. Figure 5 - Swing Fall Swing falls occur when the anchorage point is not directly above the point where a fall occurs. The force of striking an object in a swing fall may cause serious injury or death. Minimize swing falls by working Swing as close to the anchorage point...
  • Page 10 COMPATIBILITY OF CONNECTORS: Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Contact DBI-SALA if you have any questions about compatibility.

  • Page 11: Other Restrictions

    Figure 7 - Inappropriate Connections NOTE: Large throat snap hooks should not be connected to standard size D‑rings or similar objects which will result in a load on the gate if the hook or D‑ring twists or rotates, unless the snap hook complies with ANSI Z359.1‑2007 and is equipped with a 3,600 lb gate.
  • Page 12 • A carabiner may be connected to a loop or ring connector that is already occupied by a choker style connector. This type of connection is not allowed for snap hooks. CONNECTING SUBSYSTEMS: Connecting subsystems (self- retracting lifeline, lanyard, rope grab and lifeline, cable sleeve) must be suitable for your application.
  • Page 13 Use caution when using this equipment around moving machinery, electrical and chemical hazards, and sharp edges. Figure 9 - Front and Back View of ExoFit Vest Style Full Body Harness Belt Loops Front...
  • Page 14 DONNING AND FITTING THE HARNESS: A. ExoFit Vest Style Full Body Harness: See Figure 9 for front and back views of the ExoFit Vest style full body harness. Your harness incorporates loops for a removable waist belt.
  • Page 15 Figure 10 - Donning ExoFit Vest Style Full Body Harness Step 1 Step 2 Step 3 Step 3 Step 4 Step 5...
  • Page 16 Figure 11 - ExoFit Quick Connect Buckle Connections Chest Strap: Attach chest strap by Leg Straps: Attach leg strap by inserting the tab of the buckle into inserting the tab of the buckle into the receptor of the quick connect...
  • Page 17 Figure 13 - Donning ExoFit Cross-Over Style Full Body Harness Step 1 Step 2 Step 3 Step 4 Step 5...
  • Page 18 Center the back D-ring between your shoulder blades. Note: On ExoFit XP models, the back (dorsal) D-ring can be repositioned up or down as needed for a correct fit. Adjust leg straps to a snug fit. At least 3 in.
  • Page 19 D-ring should be centered on your lower chest. The back D-ring should be centered between your shoulder blades. Note: On ExoFit XP models, the back (dorsal) D-ring can be repositioned up or down as needed for a correct fit. Adjust the leg straps to a snug fit. At least 3 in.
  • Page 20 are trained in the correct care and use of this equipment. They must also be aware of the operating characteristics, application limits, and the consequences of improper use of this equipment. IMPORTANT: Training must be conducted without exposing the user to a fall hazard.

  • Page 21: Inspection Steps

    Broken stitches may be an indication that the harness has been impact loaded and must be removed from service. When performing the annual formal inspection on the XP models of the ExoFit harness, remove the back pad and leg strap pads to facilitate inspection of the webbing.
  • Page 22 160° F (70° C). Step 2. To launder the ExoFit XP, remove the pads. See Figure 17. To remove the pads, undo the snaps and zippers. The pads will fall away from the harness straps.
  • Page 23 Step 2. To thoroughly clean the ExoFit XP, remove the pads. See Figure 17. Undo the snaps and zippers. The pads will fall away from the harness straps.

  • Page 24: Specifications

    Figure 19 - Retrieval Harness D-rings Pull D-rings through Openings for D-rings The retrieval harness openings pads have openings for the shoulder D-rings. When replacing the pads, make sure the D-rings are located on the shoulder straps so that they protrude through the openings and are available for connecting retrieval...

  • Page 25: Optional Accessories

    • XP model pad materials: nylon and polyester. ExoFit Patent No.: USD454,986S. Other patents pending. All harnesses meet ANSI Z359.1 and OSHA requirements. MATERIALS STANDARDS: All harnesses marked with ASTM F887-2004 meet all testing requirements of the standard. Webbing Materials: 7000 Lbs. (31 kN) Tensile strength Nylon 7000 Lbs.
  • Page 26 LABELING Labels are enclosed in an attached fabric wrap located on the back right shoulder strap as the harness is being worn. If a waist belt is to be worn with the harness, be careful not to enclose the belt loop when closing the wrap.
  • Page 27 LABELING CONTINUED Cover/Instruction Label Cover/Instruction Label Vest Style Cross-Over Style Web Loop Harness Label Inspection Label...

  • Page 28: Inspection And Maintenance Log

    10.0 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: MODEL NUMBER: DATE PURCHASED: INSPECTION INSPECTION CORRECTIVE MAINTENANCE DATE ITEMS NOTED ACTION PERFORMED Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By: Approved By:...
  • Page 29 This instruction applies to the following models: 1100160 1100733 1101493 1102147 1108533 1108752 1100161 1100734 1101560 1102148 1108535 1108753 1100162 1100735 1101561 1102149 1108536 1108754 1100163 1100736 1101562 1102182 1108537 1108755 1100240 1100737 1101563 1102183 1108538 1108900 1100241 1100738 1101564 1102184 1108550 1108901...
  • Page 30 1109804 1110160 1110403 1110910 1111253 1108602H 1109805 1110161 1110425 1110911 1111254 1108675H 1109806 1110162 1110426 1110912 1111255 1108676H 1109807 1110163 1110427 1110913 1111300 1108677H 1109808 1110175 1110428 1110914 1111301 1108682H 1109809 1110176 1110475 1110920 1111302 1108700H 1109810 1110177 1110476 1110921 1111303 1108701H 1109811...

  • Page 32: Warranty

    WARRANTY Equipment offered by DBI-SALA are warranted against factory defects in workmanship and materials for a period of two years from date of installation or use by the owner, provided that this period shall not exceed two years from the date of shipment. Upon notice in writing, DBI-SALA will promptly repair or replace all defective items.

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