Bancroft TT-100 Operation Manuals

Welding positioner
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WELDING POSITIONER
OPERATION MANUAL
MODEL TT-100 V1.0
Carefully read and understand these operation instructions before operating,
inspecting, or servicing this product.
This manual for use with Serial Numbers 001001 and following

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Summary of Contents for Bancroft TT-100

  • Page 1 WELDING POSITIONER OPERATION MANUAL MODEL TT-100 V1.0 Carefully read and understand these operation instructions before operating, inspecting, or servicing this product. This manual for use with Serial Numbers 001001 and following...
  • Page 2: Table Of Contents

    TT-100 Welding Positioner TABLE OF CONTENTS SAFETY INFORMATION……………………………………………………3 PACKING LIST………………………………………………………………….4 INSPECTION CHECKLIST…………………………………………………..4 MACHINE OVERVIEW………………………………………………………5 INSTALLATION…………………………………………………………………6 OPERATIONS…………………………………..……………….………………7 HANDLING MOUNTED OBJECTS……………………………………….8 TROUBLESHOOTING…………………………………………………………8 DAILY MAINTENANCE……………………………………………………….8 WARRANTY…….………………………………………………………………..9 ELECTRICAL SCHEMATICS…………………………………………………10 PARTS LIST….……………………………………………………………………12 Bancroft Engineering, LLC 21550 Doral Road Waukesha, WI 53186 Phone: (262)786-1880 www.bancrofteng.com V1.0...
  • Page 3: Safety Information

    TT-100 Welding Positioner SAFETY INFORMATION ELECTRICAL SHOCK CAN CAUSE INJURY OR DEATH Electrical equipment must be installed and maintained in accordance with the National Electrical Code, NFPA 70, and all local codes. Maintain Mig- Guns, Electrode Holders, Tig Torches, Plasma Torches, Work Clamp, Welding Cable, and Welding Machines in good, safe operating condition.
  • Page 4: Packing List

    PACKING LIST Confirm the supplied items Before using this product, confirm all items ordered are included in the packaging. In the event an item is missing, please contact Bancroft Engineering or the dealer where you purchased the product. ITEM NAME QUANTITY...
  • Page 5: Machine Overview

    TT-100 Welding Positioner MACHINE OVERVIEW The positioner is designed and intended to help position a workpiece for steady welding. It rotates a table using a motor and lets you adjust the speed and rotational direction using a control dial and 3 position switch. An optional foot switch can also be used to start/stop the rotation.
  • Page 6: Installation

    TT-100 Welding Positioner INSTALLATION 1. Confirm the packaged components (See Packing List, page 4) 2. Installation Location a. Well-ventilated location. Fumes and gases must be ventilated during welding. b. Flat surface that is strong enough to support the weights of the mounted items and the positioner.
  • Page 7: Operations

    TT-100 Welding Positioner OPERATIONS 1. Control Functions 2. Operational Procedure Main Unit 1 Turn on buildings main power supply and the power to the positioner. 2 Adjust the table angle to desired location. 3 Attach a workpiece to the table.
  • Page 8: Handling Mounted Objects

    TT-100 Welding Positioner HANDLING MOUNTED OBJECTS 1. When attaching work, always wear proper personal protective equipment including a helmet, protective glasses, and safety shoes. 2. Attach and align workpieces properly 3. Check the surrounding area for impediments before starting table rotation.
  • Page 9: Warranty

    LIMITED WARRANTY: Subject to the terms and conditions hereof, Bancroft Engineering, Waukesha, WI warrants its products to be free from defects in workmanship and material at the time of delivery. Bancroft Engineering will honor warranty claims on products as a result of failure from a defect for a time period of 90 days from the date of sale to the original user. Upon return of the merchandise at the user’s expense, Bancroft Engineering reserves the right to either repair or replace as...
  • Page 10: Electrical Schematics

    TT-100 Welding Positioner ELECTRICAL SCHEMATICS (1) Main Control Board Wiring Diagram. Service or repair of this unit must be done by qualified personnel only. Before performing any maintenance on this control board disconnect the unit from any power supply. Bancroft Engineering, LLC...
  • Page 11 TT-100 Welding Positioner ELECTRICAL SCHEMATICS (2) Optional Foot Switch Wiring Diagram. Service or repair of this unit must be done by qualified personnel only. Before performing any maintenance on this control board disconnect the unit from any power supply. Bancroft Engineering, LLC...
  • Page 12: Parts List

    TT-100 Welding Positioner PARTS LIST Bancroft Engineering, LLC 21550 Doral Road Waukesha, WI 53186 Phone: (262)786-1880 www.bancrofteng.com V1.0...

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