Hyd-Mech V-18 APC Manual
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Hyd-Mech V-18 APC Manual

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V-18 APC
August, 2004 Revision C
393440
THANK YOU,
On behalf of everyone at HYD . MECH, I would like to thank and congratulate you on your decision to purchase
a HYD . MECH band saw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to
reduce cutting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD . MECH band saw, please take the
time to familiarize yourself and your employees with the correct operation and maintenance procedures as
outlined in this manual.
We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to
building a long and mutually beneficial relationship.
Thank-you.
HYD . MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com
01

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  • Page 1 V-18 APC August, 2004 Revision C 393440 THANK YOU, On behalf of everyone at HYD . MECH, I would like to thank and congratulate you on your decision to purchase a HYD . MECH band saw. Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cutting costs while boosting quality and productivity.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1, INSTALLATION SAFETY PRECAUTIONS........................... 1.1 LIFTING AND SHIPPING ........................... 1.2 REMOVING HEAD RESTRAINTS ......................1.2 HYDRAULIC DOOR RESTRAINT......................1.2 INSTALLATION OF THE CONTROL PANEL ..................... 1.2 LEVELLING THE V-18 ..........................1.3 HYDRAULIC OIL ............................1.3 CUTTING FLUID ............................1.3 WIRING CONNECTIONS...........................
  • Page 4 HEAD FEED RATE CALIBRATION......................3.10 ANGLE CALIBRATION..........................3.10 PARAMETER DEFINITIONS........................3.11 PLC 500 TROUBLESHOOTING EXAMPLES .................... 3.13 SECTION 4, ELECTRICAL SYSTEM GENERAL INFORMATION......................... 4.1 INITIAL STARTUP ............................4.1 V18 APC 208/240 VOLT ELECTRICAL SCHEMATIC, NO OPTIONS ............4.6 V18 APC 208/240 VOLT WIRING DIAGRAM, NO OPTIONS ..............4.10 V18 APC 208/240 VOLT INPUT AND OUTPUTS, NO OPTIONS ..............
  • Page 5 HEAD BACK ADJUSTMENT ASSEMBLY ....................7.6 BUNDLING ASSEMBLY ..........................7.7 SECTION 8, SPECIFICATIONS SPECIFICATIONS............................8.1 SECTION 9, WARRANTY WARRANTY ............................... 9.1 TOC.3...

  • Page 7: Section 1,Installation

    Operator should keep a safe distance from all moving parts especially the blade and operating vises. Long hair, loose clothing or gloves should not be worn while operating the V-18 APC. The area around the machine should be kept clean and tidy.

  • Page 8: Lifting And Shipping

    LIFTING AND SHIPPING To lift a crated V-18APC II bandsaw, a forklift can be used. Minimum capacity of 7500 LB. at 48” from the mast is required as well as 6’ forks. To lift the bandsaw with a crane, position the head to 65°. Then insert 2” diameter shafts through the lifting holes in the machine base.

  • Page 9: Levelling The V-18

    4. Insert the four studs into their respective holes and fasten the panel using the supplied 3/8-16 unc nuts and washers. 5. Level the panel and fully tighten the nuts to lock assembly in place. 6. Place excess cord and hose length neatly inside base the enclosure and replace the base front cover. WARNING! PANEL WEIGHT 150 LB.

  • Page 10: Wiring Connections

    the dilution ratio is 1:10, one part concentrate to ten parts water. For synthetic cutting fluids dilution, if required, should be done to the specifications as recommended by the manufacturer. WIRING CONNECTIONS After the machine is leveled and anchored the necessary power hook-up needs to be performed. In order to provide safe operation as well as to prevent potential damage to the machine, only qualified personnel should make the connections.
  • Page 11 An additional point to check is ensuring continuity of ground within control enclosure. Start with main power entrance ground terminal where internal ground conductors should originate and connect to, DIN terminal strip, control transformer and the lid of control enclosure. Also PLC and Interface units should have their own ground conductors connected to one of the main ground terminals.

  • Page 13: Section 2, Operating Instructions

    SECTION 2, OPERATING INSTRUCTIONS START-UP The V-18A PC II control console has been designed to simplify the operation of the saw, to give the operator the ability to stop any function at any time, and to be able to control all the functions remotely. We cannot overstress the importance of familiarizing yourself with the controls of the V-18A PC II prior to start- ing the machine.

  • Page 14: Operator Panel Switches

    OPERATOR PANEL SWITCHES TOP ROW SAW VISE - (vise between the shuttle & outfeed vises) This switch has three positions, OPEN, HOLD and CLOSE. With the switch held in the OPEN position the vise will open all the way or until the switch is released.
  • Page 15 BLADE STOP BUTTON - Stops the blade. If the blade is stopped during a cycle, the cycle will continue but will not let the head descend until the blade is started EMERGENCY STOP - This mushroom button stops the blade and hydraulic motors. Both vises will hold their position but pressure will begin to fall off.

  • Page 16: Operation Overview

    OPERATION OVERVIEW The PLC is a programmable length controller which allows the operator to run the machine in both manual and automatic modes. In manual mode, all functions can be operated by using a combination of selector switches on the control con- sole and the PLC function buttons.

  • Page 17: Function Button Description

    FUNCTION BUTTON DESCRIPTION On the dual function buttons, if a green indicator light is illuminated, it means that the function printed in green on the top of the button is enabled. A red light indicates the function printed in red at the bottom of that button is enabled. MANUAL MODE •...

  • Page 18: Single Part Cycle Operation

    MANUAL MODE • After entering an angle value, pressing F2 will cause the screen to read “TO INTIATE MOVE- MENT TO XX.X DEGREES PRESS CYCLE START”. Upon pressing “CYCLE START” the head will swing to the programmed angle. AUTO MODE Used to scroll up through job information.

  • Page 19: Automatic Operation

    length movement. 8. When the cut is completed, the head will retract, the blade will stop and the display window will reset for the next cut. 9. To cut another job, repeat steps 1 through step 7. NOTE: To cut multiple pieces, switch to AUTO and follow the automatic procedures. AUTOMATIC OPERATION To enter AUTO MODE, the saw vise switch must be in the closed position.
  • Page 20 PICK LIST SCREEN 1. Immediately after entering the AUTO mode, the PICK LIST screen will be displayed with the cursor located at “A1 of JOB #1”. Both the ENTER button or the cursor key can be used to move through this screen.

  • Page 21: Working With A Queue

    WORKING WITH A QUEUE The purpose of a QUEUE is to allow the operator to run several jobs (max of 5) in series if they are of like material. To run a QUEUE, it is necessary to program in all job values as is done with programming a single job.

  • Page 22: Variable Speed Control

    VARIABLE SPEED CONTROL Blade speed can be adjusted infinitely between 65 to 385 SFM (20 to 117m/min). Adjustment should be made only when the blade is running. Clockwise rotation of dial on the control panel increases blade speed while counter clockwise rotation decreases blade speed. HYDRAULIC FEED CONTROL The Hydraulic Feed Control is located to the top of the control panel.

  • Page 23: Cutting Solids

    CHART EXAMPLE #1 We will use the parameters chart to set up the saw for cutting 8” (200mm) Diameter #1045 Carbon Steel. STEP 1, DETERMINE EFFECTIVE MATERIAL WIDTH - W (inches) or (mm) Effective material width, W (in.) for most common shapes of materials, is the widest solid part of the material to be in contact with blade during cutting.
  • Page 24 slower on wide material because the small gullets between the teeth will get packed with chips before they get across and out of the cut. Too coarse a blade must be fed slower because it has fewer teeth cutting and there is a limit to the depth of a cut taken by each tooth.

  • Page 25: Additional Cutting Setup Examples

    STEP 5, DETERMINE FEED RATE SETTING, FR (in/min) (mm/min). FEED RATE is the vertical speed at which the blade descends through the work- piece. The FEED RATE Knob controls FEED RATE of the blade descent in the range 0 to 15 in/min (380mm/min). The FEED RATE should be adjusted only in one direc- tion (from “O”...

  • Page 26: Coolant Flow

    STEP 3 Optimum blade pitch (TPI): 3/4 T. P. I. Actual blade pitch on the saw: 4/6 T. P. I. STEP 4 Optimum blade speed for 4 1/2” effective 225 ft/min (70 m/min) material width Blade speed reduced by hardness factor: 225 ft/min X .60 = 135 ft/min (70 m/min x .60 = 42 m/min) STEP 5 Feed Rate for 3/4 TPI blade:...

  • Page 27: Chip Conveyor

    CHIP CONVEYOR The chips generated while sawing can be removed from the bottom of the machine with the help of the optional chip conveyor. Rotation of the chip conveyor crank will operate the conveyor in the direction of rotation of the crank.

  • Page 29: Section 3, Maintenance And Troubleshooting

    SECTION 3, MAINTENANCE AND TROUBLESHOOTING BLADE CHANGING We cannot overstress the safety precautions which should be followed during this operation. Safety glasses, gloves as well as a long sleeve shirt should be worn. The hydraulics should be off at all times when the opera- tor has his/her hands in contact with the blade.
  • Page 30 Drive wheel mounting bolts and track- ing bolt assemblies.

  • Page 31: Idler Wheel Adjustment

    If the brush gets worn to approximately 70% of its original 3” diameter it should be replaced. A brush may be purchased from your HYD-MECH dealer. Blade brush & adjusting screw (circled).

  • Page 32: Head Forward Limit Setting

    HEAD FORWARD LIMIT SETTING The Head Forward Limit is factory set and under normal operating condi- tions should not need to be reset. TO SET LIMIT: If adjustment is necessary, the Head Forward Limit is an assembly on the vise cylinder rod. Loosen the set screw that allows setting of the limit switch actuator, and adjust according to your needs.

  • Page 33: Hydraulic Maintenance

    HYDRAULIC MAINTENANCE There are four items of routine maintenance associated with the hy- draulic system of the V-18 II. With proper maintenance the hydraulic system of the V-18 should provide years of reliable service. 1. OIL FILTER - Ten micron filtration of the hydraulic oil is pro- vided by a spin on type filter mounted on the tank return line as shown below.

  • Page 34: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE Most problems which may occur have one of the relatively simple solutions which appear in this section. If the solution is not found here, contact the Hyd·Mech Distributor from whom you purchased your bandsaw. They have trained field service personnel who will be able to rectify the problem. NOTES: 1.
  • Page 35 Blade tension is determined by system pressure. Check. (Extended head, Blade comes off wheels. 2a. Blade tension is insufficient. check if blade tension gauge reads 650 psi). Have tracking set to blade specifica- 2b. Blade tracking out of adjustment. tion. Blade tension is determined by system Blade stalls while cut- pressure.

  • Page 36: Mitsubishi Plc 500 Troubleshooting

    To view the parameters: Start the machine and, in manual mode, enter the parameter screen by pressing the PARAMETERS. Type the password which can be obtained from HYD-MECH and press ENTER. The parameter screen will appear. MITSUBISHI PLC 500 PARAMETER SCREEN (V18APC SHOWN)

  • Page 37: Mitsubishi Plc 500 Parameters

    NOTE: For M16/20A and older V18APC (Before but not including serial # K0399163), the parameter screen is slightly different. There will be only one Angle Calibration enable line (Reads: ANG CLB “ENTER” OFF), and only one Total Measured Angle line (Reads: TTL MEAS ANG: 90.07). MITSUBISHI PLC 500 PARAMETERS To navigate through the parameters use the green arrow keys to move the cursor.

  • Page 38: Head Feed Rate Calibration

    3. At this point the procedure is done and the line should read - LTH CLB “ENTER” OFF. The cycle light will still be flashing. At any point after the procedure has started, move the cursor to ACT LTH line, type in the desired value (original parameter) and press ENTER.

  • Page 39: Parameter Definitions

    cursor on this line press ENTER key and line will read - ANG CLB “ENTER” ON, and cycle light will be flash- ing. Start the blade and the procedure will execute; On V18APC: The head will swing slowly to 45 L, and then will come forward for a cut. It will retract, then swing slowly to 45 R, come forward for a cut, and then retract.
  • Page 40 Head Calibration Procedure. It represents the full travel dis- tance of the head. TTL L MEAS ANG - TOTAL LEFT MEASURED ANGLE: Value determined by, and entered after, performing the Left Angle Calibration Procedure. PLC uses this value to calculate its angle encoder resolution. TTL R MEAS ANG - TOTAL RIGHT MEASURED ANGLE: As above but for right side angles.

  • Page 41: Plc 500 Troubleshooting Examples

    head will move up (retract on V18APC). When the head gets to the up (retracted) position, the next length will be shuttle into position. PLC 500 TROUBLESHOOTING EXAMPLES PROBLEM #1 PLC is not measuring lengths. POSSIBLE CAUSES; Encoder - pinion gear loose on encoder shaft - bad encoder Encoder Cable - bad connection at encoder or PLC...
  • Page 42 is securely fastened to the encoder shaft and that it can rotate along the rack as the shuttle moves. If all mechanical components are functioning correctly then the encoder is defective. If all tests check positive, the problem is in the PLC unit. CONSISTENT INACCURACY (make sure blade kerf value is correct) Change “Actual Pos.”...

  • Page 43: Section 4, Electrical System

    GENERAL INFORMATION This machine has been built to the customer’s requirements, however, if any voltage changes are required, refer to the information on the following pages and then consult Hyd-Mech service department before imple- menting any changes. The machine is supplied for use on a 60HZ supply.
  • Page 44 371070 End Stop, 9708/S35 1.00 372755 Terminal Markers, Marcom 12.00 372335 Rail, Din 35 x 7, 5 Slottted 2M 5.00 371290 Fuse, Glass, Slo-Blo, Bussman, MDL-3 5.00 371285 Fuse, Fast Acting, Glass 2 Amp, AGC-2 1.00 372285 Power Supply, 24V DC 0.65A Out, 120-230VAC In, ‘M’ PLC500 1.00 392360 Label, Laser White Poly, 301-LE...
  • Page 45 372425 Sensor, Proximity, DCA 12/4608 KS SL 1.00 K-V18A-71181-00 Kit, Junction Box, Blade Tension, Generic 1.00 372610 Switch, Selector , ZA2BD3 1.00 371005 Enclosure, Plastic For Push Button Station, XAL J01H7 1.00 391605 Label, Blade Tension ‘ H’ & ‘ V’ 1.00 370595 Contact Block, NO, XENL1111...
  • Page 46 373220 Wire, 16 Awg / 26, TEW, White 117.00 373125 Wire, 12 Awg / 19, T90, Black 270.00 373120 Wire, 10 Awg / 19, T90, Black 101.00 372850 Terminal, Ring Vnl 16-14 Awg Belted, RB 877M 5.00 372695 Terminal, Fork, 22-16 Awg, #6 28.00 370410 Connector, Black Ferrule...
  • Page 47 372710 Terminal Block, 4 mm 20-10 Awg/600 Beige, WK4/U-6MM 35.00 371055 End Plate, AP 2.5-4 BEIGE 1.00 371070 End Stop, 9708/S35 1.00 372775 Jumper, Copper, VB WK 4/M-70 2.00 372755 Terminal Markers, Marcom 36.00 372335 Rail, Din 35 x 7, 5 Slottted 2M 10.00 372700 Terminal Block, Ground, 6 mm 20-10 Awg, WK4SL/U...

  • Page 48: V18 Apc 208/240 Volt Electrical Schematic, No Options

    V18 APC 208/240 VOLT ELECTRICAL SCHEMATIC, NO OPTIONS...

  • Page 52: V18 Apc 208/240 Volt Wiring Diagram, No Options

    V18 APC 208/240 VOLT WIRING DIAGRAM, NO OPTIONS 4.10...
  • Page 53 4.11...
  • Page 54 4.12...
  • Page 55 4.13...

  • Page 56: V18 Apc 208/240 Volt Input And Outputs, No Options

    V18 APC 208/240 VOLT INPUT AND OUTPUTS, NO OPTIONS 4.14...
  • Page 57 4.15...
  • Page 58 4.16...
  • Page 59 4.17...

  • Page 60: V18 Apc 208/240 Volt Electrical Schematic

    V18 APC 208/240 VOLT ELECTRICAL SCHEMATIC 4.18...
  • Page 61 4.19...
  • Page 62 4.20...
  • Page 63 4.21...

  • Page 64: V18 Apc 208/240 Volt Wiring Diagram

    V18 APC 208/240 VOLT WIRING DIAGRAM 4.22...
  • Page 65 4.23...
  • Page 66 4.24...
  • Page 67 4.25...

  • Page 68: V18 Apc 208/240 Volt Input And Outputs

    V18 APC 208/240 VOLT INPUT AND OUTPUTS 4.26...
  • Page 69 4.27...
  • Page 70 4.28...
  • Page 71 4.29...

  • Page 72: V18 Apc 480/575 Volt Electrical Schematic, No Options

    V18 APC 480/575 VOLT ELECTRICAL SCHEMATIC, NO OPTIONS 4.30...
  • Page 73 4.31...
  • Page 74 4.32...
  • Page 75 4.33...

  • Page 76: V18 Apc 480/575 Volt Electrical Wiring Diagram, No Options

    V18 APC 480/575 VOLT ELECTRICAL WIRING DIAGRAM, NO OPTIONS 4.34...
  • Page 77 4.35...
  • Page 78 4.36...
  • Page 79 4.37...

  • Page 80: V18 Apc 480/575 Volt Input And Output Devices, No Options

    V18 APC 480/575 VOLT INPUT AND OUTPUT DEVICES, NO OPTIONS 4.38...
  • Page 81 4.39...
  • Page 82 4.40...
  • Page 83 4.41...

  • Page 84: V18 Apc 480/575 Volt Electrical Schematic

    V18 APC 480/575 VOLT ELECTRICAL SCHEMATIC 4.42...
  • Page 85 4.43...
  • Page 86 4.44...
  • Page 87 4.45...

  • Page 88: V18 Apc 480/575 Volt Electrical Wiring Diagram

    V18 APC 480/575 VOLT ELECTRICAL WIRING DIAGRAM 4.46...
  • Page 89 4.47...
  • Page 90 4.48...
  • Page 91 4.49...

  • Page 92: V18 Apc 480/575 Volt Input And Output Devices

    V18 APC 480/575 VOLT INPUT AND OUTPUT DEVICES 4.50...
  • Page 93 4.51...
  • Page 94 4.52...

  • Page 95: Section 5,Hydraulic

    SECTION 5,HYDRAULIC The V-18A hydraulic system does not require any special work on a new machine before its start-up. The hydraulic tank is filled with Texaco Rando HD 46 oil and all machine functions have been tested at the factory to ensure the proper opera- tion upon initial start-up.
  • Page 96 CHB-15_C SWING CUSHION BLOCK CHB-25_C SHUTTLE CUSHION BLOCK DDF5-0-00 DOWN FEED VALVE MB6P_A MANIFOLD BLOCK (6 position) MB2P_A MANIFOLD BLOCK (2 position) 3(5) PG-10 PRESSURE GAUGE (1000psi) HM-01 CHIP CONVEYOR MOTOR (option) HYP-1 PUMP TFS-100-0-P SUCTION STRAINER SF 6520 RETURN FILTER EB-03 EXTENSION BLOCK PRV1/12...

  • Page 97: V18 Apc Hydraulic Schematic

    V18 APC HYDRAULIC SCHEMATIC...

  • Page 98: V18 Apc Plumbing Diagram

    V18 APC PLUMBING DIAGRAM...

  • Page 99: Blade Brush Assembly

    BLADE BRUSH ASSEMBLY ITEM S-22 PART NUMBER DESCRIPTION S20-922A-00 BRUSH MOUNTING WELDMENT W6440-4 BEARING S20-925-03A POLYURETHANE WHEEL S20-925-02A SHAFT EXTENSION 5043 3” BLADE BRUSH .5FLT FLAT WASHER B1-.50x1.0 HEX HEAD CAP SCREW TC 13 COMPRESSION SPRING .375FLT FLAT WASHER A1-.375X3.5 SOCKET HEAD CAP SCREW S1-.375X2.5 SOCKET SET SCREW, FLAT POINT...

  • Page 100: Guide Arm Assembly

    GUIDE ARM ASSEMBLY...
  • Page 101 ITEM V18L PART NUMBER DESCRIPTION V18-471-00 GUIDE ARM GUIDE ASSEMBLY 58777 STRAIGHT PRESS IN GREASE FITTING V18-471-05 GUIDE ARM TOP BUSHING V18-471-04 GUIDE ARM TOP PLATE 33354 DISC SPRING A1-.5x2.25S SOCKET HEAD SHOULDER SCREW V18L-46-01A UPPER GUIDE ARM COOL-06 COOLANT NOZZLE KOR 202B 1/4x1/2x1/8 O RING F1-.19x.75...

  • Page 102: Idler Wheel Assembly

    IDLER WHEEL ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION V18-43-02C IDLER WHEEL SLIDE TRACK B1-.5x2.5 HEX HEAD CAP SCREW .5LOC LOCK WASHER 60102 45O STEEL GREASE FITTING V18-43-01F IDLER WHEEL CARRIER .625LOC LOCK WASHER B1-.625x2.25 HEX HEAD CAP SCREW S1-.375x.375C SOCKET SET SCREW, CUP POINT V18-43-03A IDLER WHEEL SHAFT S25-C5-00...

  • Page 103: Angle Scale Assembly

    ANGLE SCALE ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION V18-91-01C ANGLE SCALE MOUNTING PLATE B1-.375x1 HEX HEAD CAP SCREW .375LOC LOCK WASHER .375FLT FLAT WASHER V18-95-02 ANGLE SCALE V18-91-05G POINTER MOUNTING BRACKET BASE A1-.312x.5 SOCKET HEAD CAP SCREW .312LOC LOCK WASHER .312FLT FLAT WASHER V18-95-03A...

  • Page 104: 90º Stop Assembly

    90º STOP ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION V18-75-03B SWING ARM V18-75-02B BEARING MOUNTING PLATE NTA-815 NEEDLE THRUST BEARING TRA-815 FLAT THRUST WASHER NTN R4ZZ BALL BEARING 33354 DISC SPRING A1-.5x1.25S SOCKET HEAD SHOULDER SCREW F1-.19x1.5 FLAT SOCKET HEAD CAP SCREW P1-.19x1.25 PHILLIPS PAN HEAD MACHINE SCREW .19HX...

  • Page 105: Digital Angle Encoder Assembly

    DIGITAL ANGLE ENCODER ASSEMBLY ITEM V18A PART NUMBER DESCRIPTION A18-75-01 ENCODER SWING ARM A18-75-02 ENCODER DRIVE ARM TRA-815 FLAT THRUST WASHER NTA-815 NEEDLE THRUST BEARING 33354 SPRING WASHER A1-.375x1.25S SOCKET HEAD SHOULDER BOLT A1-.19x.625 SOCKET HEAD CAP SCREW E0635-089-0381 EXTENSION SPRING 6-111090-04 ENCODER A1-.14x.5...

  • Page 106: Angle Gear Drive

    ANGLE GEAR DRIVE ITEM V-18 PART NUMBER DESCRIPTION V18-75-06B DIGITAL ANGLE BACK PLATE COVER V18-751-00A REAR LUG S1-.625x1 SOCKET SET SCREW V18-75-11 DIGITAL ANGLE DRIVE GEAR A1-.375x.75 SOCKET HEAD CAP SCREW .25x.5 ROLL PIN V18-75-07A DIGITAL ANGLE COVER...

  • Page 107: Shuttle Assembly

    SHUTTLE ASSEMBLY ITEM V-18A PART NUMBER DESCRIPTION A18-221-00B FRONT SHAFT MOUNTING WELDMENT A1-.5x1.5 SOCKET HEAD CAP SCREW S1-.5x1F SOCKET SET SCREW, FLAT POINT A18-22-01A SHUTTLE SHAFT A18-223-00 SLIDING ROLLER WELDMENT Z-HMS7-.260TFE WEAR RING H2250 2 1/4” SHAFT WIPER S25A-24-03 AUXILLARY ROLLER ROD SC 5/8 SHAFT COLLAR S25A-24-01...

  • Page 108: Vise Assembly

    VISE ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION V18-1-02A WEAR STRIP, OUTER V18-1-03B WEAR STRIP, MIDDLE V18-1-05B WEAR STRIP, INNER RH V18-1-04B WEAR STRIP, INNER LH F1-.5x1 FLAT SOCKET HEAD CAP SCREW F1-.312x1 FLAT SOCKET HEAD CAP SCREW 2 or 4 V18-5-03F (V18C-5-02A) VERTICAL WEAR STRIP (for 6 canted head)

  • Page 109: Hydraulic Pump Assembly

    HYDRAULIC PUMP ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION 145TC 2HP, 1800RPM, SPECIFY VOLTAGE 1421-1495 VIBRISOL 5/16-18 .312FLT FLAT WASHER B1-.312x.750 HEX HEAD CAP SCREW L-075.750 LOVE JOY COUPLING FLANGE L-075 LOVE JOY COUPLING SLEEVE L-075.875 LOVE JOY COUPLING FLANGE 6028 2HP BELL HOUSING .375LOC LOCK WASHER...

  • Page 110: Squaring Vise Assembly

    SQUARING VISE ASSEMBLY 6.12...
  • Page 111 ITEM V-18A PART NUMBER DESCRIPTION A18-533-00A SQ VISE LEFT HAND WELDMENT A18-53-02A WEAR STRIP A18-53-01A WEAR STRIP F1-.312x1 FLAT SOCKET HEAD CAP SCREW A18-53-03B VISE TOP COVER S25-24-01 SHAFT CARRIER S25-312-02 BUSHING 6207 2RS BALL BEARING A18-14-01 ROLLER B1-.5x3.25 HEX HEAD CAP SCREW .5LOC LOCK WASHER S1-.312x.5C...

  • Page 112: Shuttle Vise Assembly

    SHUTTLE VISE ASSEMBLY 6.14...
  • Page 113 ITEM V-18A PART NUMBER, RH (LH) DESCRIPTION A18-513-00E (A18-523-00E) SHUTTLE VISE WELDMENT A18-51-01 WEAR STRIP A18-51-02 WEAR STRIP F1-.312x1 FLAT SOCKET HEAD CAP SCREW (A18-51-06B) SHUTTLE VISE TOP COVER (LH ONLY) A18-51-08 SHUTTLE VISE TOP COVER (RH ONLY) Z-HMS7.260TFE WEAR RING H2250 2 1/4 SHAFT WIPER A18-1-10...

  • Page 114: Hydraulic Tank Assembly

    HYDRAULIC TANK ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION A18-6211-00D POWER PACK WELDMENT A18-621-03A OIL TANK LID B1-.375x1.25 HEX HEAD CAP SCREW .375 FLAT FLAT WASHER SES-3-40-S-80 FILLER CAP & BREATHER, 50micron T1-.19x.5 TRUSS HEAD MACHINE SCREW SNA2B LEVEL & TEMPERATURE GAUGE TFS-100-0-P SUCTION STRAINER MP-100E...

  • Page 115: Coolant Assembly

    COOLANT ASSEMBLY 6.17...

  • Page 116: Doors And Covers

    DOORS AND COVERS IDLER DOOR ASSEMBLY V18-33-00 HEAD TOP COVER V18-361-00A BLADE GUARD HEAD SIDE COVER V18-371-00 V18-39-01A BASE REAR COVER LAMP HOUSING V18-13-00C V18-351-00A CARRIAGE COVER V18-241-00 DRIP TRAY BASE FRONT COVER DRIVE DOOR (at bottom of head) V18-341-00 V18-14-00 ASSY V18-32-00 &...

  • Page 117: 1/2 Hp Drive Assembly

    7 1/2 HP DRIVE ASSEMBLY 6.19...

  • Page 118: Chip Conveyor (Shown With Crank And Optional Hydraulic Motor)

    CHIP CONVEYOR (SHOWN WITH CRANK AND OPTIONAL HYDRAULIC MOTOR) 6.20...

  • Page 119: Chip Conveyor Assembly Parts List

    CHIP CONVEYOR ASSEMBLY PARTS LIST ITEM V-18 PART NUMBER DESCRIPTION V18-12-01A CHIP CONVEYOR DRIVE SHAFT 40BS13HT CHAIN SPROCKET V18-123-02 CJS 1612 FIBERGLIDE BUSHING V18-123-01 DRIVE SHAFT BUSHING H12-0102-01A MOTOR MOUNTING BUSHING S1-.312x.5C SOCKET SET SCREW, CUP POINT V18-12-02D CRANK EXTENSION A1-.375x2.5 SOCKET HEAD CAP SCREW .375LOC...

  • Page 120: Bundling Assembly

    BUNDLING ASSEMBLY ITEM V-18 PART NUMBER DESCRIPTION V18-5311-00 BUNDLING CYLINDER TUBE V18-53-04A BUNDLING WASHER CL-830-AH-4BLK LOCKING HANDLE A1-.5x1.5 SOCKET HEAD CAP SCREW 5/8NF HEX LOCK NUT V18-531-02 PISTON V18-531-03 SLEEVE V18-531-04 STOP TUBE V18-531-01B-16 ROD (16”) Z-HMS7.260TFE WEAR RING V18-532-01A-16 TUBE (16”) V18-532-02 SC 5/8...

  • Page 121: Pop Up Roller Assembly

    POP UP ROLLER ASSEMBLY ITEM V18 PART NUMBER DESCRIPTION 0 or 1 V18-924-00A LEFT HAND FRAME WELDMENT 0 or 1 V18-925-00A RIGHT HAND FRAME WELDMENT V18-92-01 ECCENTRIC SLEEVE, CYLINDER SIDE V18-922-00 ROLLER ROD WELDMENT V18-923-00 LEVER WELDMENT V18-921-01 ROLLER S25A-312-02 BUSHING 6307 2RS BALL BEARING...

  • Page 122: Table Inserts

    TABLE INSERTS ITEM PART NUMBER DESCRIPTION V18-1-13 WEAR STRIP-TABLE INSERT, RH V18-1-11 TABLE INSERT, RH V18-1-14 WEAR STRIP-TABLE INSERT, LH V18-1-12 TABLE INSERT, LH A1-.25x.5 SOCKET HEAD CAP SCREW...

  • Page 123: Tall Vise Inserts

    TALL VISE INSERTS ITEM PART NUMBER DESCRIPTION TALL VISE INSERT rotate 1 (per vise) V18-5-04A horizontally for oposite hand. 2 (per vise FL1-1.5x1.5 FLANGED HEX HEAD CAP SCREW...

  • Page 124: Guide Arm Assembly (For Extended Head Option)

    GUIDE ARM ASSEMBLY (FOR EXTENDED HEAD OPTION)
  • Page 125 ITEM V18L PART NUMBER DESCRIPTION V18-471-00 GUIDE ARM GUIDE ASSEMBLY 58777 STRAIGHT PRESS IN GREASE FITTING V18-471-05 GUIDE ARM TOP BUSHING V18-471-04 GUIDE ARM TOP PLATE 33354 DISC SPRING A1-.5x2.25S SOCKET HEAD SHOULDER SCREW V18L-46-01A UPPER GUIDE ARM COOL-06 COOLANT NOZZLE KOR 202B 1/4x1/2x1/8 O RING F1-.19x.75...

  • Page 126: Head Back Adjustment Assembly

    HEAD BACK ADJUSTMENT ASSEMBLY (ON MACHINES EQUIPPED WITH THE CANTED HEAD OPTION) ITEM PART NUMBER DESCRIPTION V18C-74-01A PUSH-PULL CABLE V18C-741-00 CABLE GUIDE A1-.375X.75 SOCKET HEAD CAP SCREW .375LOC LOCK WASHER S1-.25X.5 SET SCREW V18C-74-03A PUSH ROD GUIDE V18C-74-02A CABLE PUSH ROD S1-.19X.5 SET SCREW LIMIT SWITCH with roller arm...

  • Page 127: Bundling Assembly

    BUNDLING ASSEMBLY ITEM V-18 PART NUMBER DESCRIPTION V18-5311-00 BUNDLING CYLINDER TUBE V18-53-04A BUNDLING WASHER CL-830-AH-4BLK LOCKING HANDLE A1-.5x1.5 SOCKET HEAD CAP SCREW 5/8NF HEX LOCK NUT V18-531-02 PISTON V18-531-03 SLEEVE V18-531-04 STOP TUBE V18-531-01B-16 ROD (16”) Z-HMS7.260TFE WEAR RING V18-532-01A-16 TUBE (16”) V18-532-02 SC 5/8...

  • Page 129: Specifications

    SECTION 8, SPECIFICATIONS V-18APC SPECIFICATION LIST Capacity Horizontal 18” dia Vertical 20” @ 45 deg Left or Right 13” Blade 1 1/4” x 14’11” x .042” (Optional-Extended Head Blade Length 16’11”) Blade Speed 65-385 SFM with 39:1 gearbox Blade Tension Hydraulic Blade Guides Carbide...

  • Page 133: Warranty

    SECTION 9, WARRANTY Hyd-Mech Group Limited warrants each new V18 APC bandsaw to be free from failure resulting from defective material and workmanship under proper use and service for a period of two years following the date of ship- ment to the user. Hyd·Mech’s sole obligation under this warranty is limited to the repair or replacement without charge, at Hyd·Mech’s factory, warehouse, or approved repair shop any part or parts which Hyd·Mech’s in-...
  • Page 134 Saw Model # Mits Control Model Kerf Software Version Lth CLB “ENTER” TTL MEAS ANG Act LTH ANG CLB “ENTER” STROKE ANG TRG WD LNG TRG WD ANG DEC ACC DIST BP RADIUS DEC DIST DP RADIUS SLW DIST SPD FACTOR FVO DIST WHEEL TRG ON / OFF...

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