Siemens SINAMICS V90 Operating Manual
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Siemens SINAMICS V90 Operating Manual

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SINAMICS V-ASSISTANT Online Help
SINAMICS
SINAMICS V90
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Help
Operating Manual
02/2015
A5E32187373-003
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Preface
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Safety instructions
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SINAMICS V-ASSISTANT
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User interface
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Task navigation
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2
3
4

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  • Page 1 ___________________ SINAMICS V-ASSISTANT Online Help Preface ___________________ Safety instructions ___________________ SINAMICS SINAMICS V-ASSISTANT ___________________ User interface SINAMICS V90 SINAMICS V-ASSISTANT Online ___________________ Task navigation Help Operating Manual 02/2015 A5E32187373-003...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Hotline China +86 400 810 4288 Germany +49 (0) 911 895 7222 Italy +39 (02) 24362000 India +91 22 2760 0150 Turkey +90 (216) 4440747 Further service contact information: Support contacts (http://support.automation.siemens.com/WW/view/en/16604999) SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...
  • Page 4 Preface SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...

  • Page 5: Table Of Contents

    Table of contents Preface ..............................3 Safety instructions ........................... 7 Fundamental safety instructions ....................7 1.1.1 General safety instructions ....................... 7 1.1.2 Industrial security ........................8 SINAMICS V-ASSISTANT ........................9 SINAMICS V-ASSISTANT operating environment ..............9 Device combination ......................... 10 User interface ............................
  • Page 6 Table of contents Task navigation ............................. 29 Selecting drive........................30 4.1.1 Selecting drive........................31 4.1.2 Selecting motor ........................33 4.1.3 Control mode .......................... 34 4.1.4 Jog ............................36 Parameterizing ........................38 4.2.1 Setting electronic gear ratio ....................39 4.2.1.1 Overview ..........................39 4.2.1.2 Mechanical structure ......................

  • Page 7: Safety Instructions

    Safety instructions Fundamental safety instructions 1.1.1 General safety instructions WARNING Risk of death if the safety instructions and remaining risks are not carefully observed If the safety instructions and residual risks are not observed in the associated hardware documentation, accidents involving severe injuries or death can occur. •...

  • Page 8: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.

  • Page 9: Sinamics V-Assistant

    SINAMICS V-ASSISTANT SINAMICS V-ASSISTANT engineering tool is designed for faster commissioning and diagnostics for SINAMICS V90 drive. The software runs on a personal computer with Windows operating systems and utilizes graphical user interface to interact with users and communicates with V90 drive via USB. It can be used to modify parameters and monitor status of SINAMICS V90 drive.

  • Page 10: Device Combination

    SINAMICS V-ASSISTANT 2.2 Device combination Device combination The table below shows the combination of SINAMICS V90 servo drives and SIMOTICS S- 1FL6 servo motors. SIMOTICS S-1FL6 servo motor SINAMICS V90 servo drive Rated Rated Rated Shaft Order number Order number...

  • Page 11: User Interface

    User interface Working modes When you start the SINAMICS V-ASSISTANT, the following window appears for you to select a working mode: The functions of SINAMICS V-ASSISTANT vary with the working modes. ● Online mode: SINAMICS V-ASSISTANT communicates with the target drive, which is connected with PC by a USB cable.
  • Page 12 Note To obtain the firmware version, you can view r29018 on BOP (Basic Operator Panel). For more information, refer to SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions. SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...
  • Page 13 – If you select the second option, you need to select an existing project in the following directory as the current project and enter the main window: ① The default location is: xxx/Siemens/V-ASSISTANT/Project. xxx: SINAMICS V-ASSISTANT setup root directory. ②...
  • Page 14 User interface 3.1 Working modes Compare parameters When you switch the working mode from offline to online, the following question will appear to remind you to save the current project: You can click to save the project; or otherwise, you can click to give up saving.
  • Page 15 User interface 3.1 Working modes If any inconsistency is detected, the following window will appear: Click the first button to upload all parameter values of the connected drive to the current project; or otherwise, click the second button to upload all parameter values of the current project to the connected drive.

  • Page 16: User Interface - Overview

    User interface 3.2 User interface - overview User interface - overview ① Menu bar ② Toolbar ③ Task navigation ④ Function mask ⑤ Alarm window Menu bar The menu bar is located at the top of the SINAMICS V-ASSISTANT window. You can find various commands and functions for basic operations of SINAMICS V-ASSISTANT.

  • Page 17: Menu Bar

    User interface 3.3 Menu bar Task navigation Task navigation lists the user tasks for users to fulfill. Each task contains different functions which facilitate users to parameterize all functions of V90 drives and monitor or diagnose the drives. For more information, see Section "Task navigation (Page 29)". Function mask The function mask provides the user interface of each user task for users to implement related functions.

  • Page 18: Project -> New Project

    When SINAMICS V-ASSISTANT is working in offline mode, you can use this menu command to open an existing project in the following window: ① The default location is: xxx/Siemens/V-ASSISTANT/Project. xxx: SINAMICS V-ASSISTANT setup root directory. ② Only .prj format is available.

  • Page 19: Project -> Save Project

    "Project -> Save project as... (Page 20)". You can specify the file name and directory in the following window: ① The default location is: xxx/Siemens/V-ASSISTANT/Project. xxx: SINAMICS V-ASSISTANT setup root directory. ②...

  • Page 20: Project -> Save Project As

    You can use this menu command to save the current project with a specified file name and directory in the following window: ① The default location is: xxx/Siemens/V-ASSISTANT/Project. xxx: SINAMICS V-ASSISTANT setup root directory. ② Only .prj format is available.

  • Page 21: Project -> Exit

    User interface 3.3 Menu bar 3.3.2.7 Project -> Exit Online mode/offline mode You can use this menu command to exit from the SINAMICS V-ASSISTANT directly. 3.3.3 Edit menu This menu contains commands for cutting, copying and editing the parameter values or technical data related to the motor and drive.

  • Page 22: Edit -> Paste

    User interface 3.3 Menu bar 3.3.3.3 Edit -> Paste This menu command copies the clipboard content to the input field. The copied content will be inserted in a position determined with a mouse click. Alternatively, you can use from the toolbar. Note You can only use this menu command to modify the values in Viewing all parameters (Page 62).

  • Page 23: Tools -> Save Parameters To Rom

    User interface 3.3 Menu bar 3.3.5.1 Tools -> Save parameters to ROM You can use this menu command to save the parameters from RAM to ROM in the drive. The following window will appear to display the saving process: Alternatively, you can use from the toolbar.

  • Page 24: Tools -> Reset Absolute Encoder

    User interface 3.3 Menu bar 3.3.5.3 Tools -> Reset absolute encoder In online mode, if SINAMICS V-ASSISTANT is connected with an absolute encoder, you can use this menu command to set the current position of the absolute encoder as the reference point.

  • Page 25: Tools -> Upload Parameters

    User interface 3.3 Menu bar Offline Select this menu command and the following reminder will appear: ● If you click , after the parameters are reset to their factory defaults, the following information will appear: Click to close the information window. To save the project, please refer to Section "Project ->...

  • Page 26: Help Menu

    User interface 3.3 Menu bar You can use the menu command to upload parameters from the drive to SINAMICS V- ASSISTANT. The following window will appear to show the process: After the process is complete, the values of the same parameters in SINAMICS V- ASSISTANT will be replaced by those in the drive automatically.

  • Page 27: Help -> About Sinamics V-Assistant

    User interface 3.4 Toolbar 3.3.6.2 Help -> About SINAMICS V-ASSISTANT... You can use this menu command to display the following information window for SINAMICS V-ASSISTANT. Toolbar The icons of the toolbar provide quick access to the commands in the menu bar or functions from Task navigation (Page 29).

  • Page 28: Alarm Window

    User interface 3.5 Alarm window Viewing all parameters (Page 62) Trace Test motor (Page 76) Help (Page 26) Alarm window Alarm window overview ① ③ Alarm type: Alarm name and description : Fault : Alarm Faults have priority over alarms in display. ②...

  • Page 29: Task Navigation

    Task navigation Task Sub-functions Selecting drive Selecting drive (Page 31) • (Page 30) Selecting motor (Page 33) • Control mode (Page 34) • Jog (Page 36) • Parameterizing Setting electronic gear ratio (Page 39) • (Page 38) Setting mechanism (Page 42) •...

  • Page 30: Selecting Drive

    Task navigation 4.1 Selecting drive Task Sub-functions Commissioning Testing interface (Page 64) • (Page 64) Testing motor (Page 76) • Optimizing drive (Page 78) • Diagnostics Monitoring status (Page 90) • (Page 90) Tracing signals (Page 91) • Measuring machine (Page 95) •...

  • Page 31: Selecting Drive

    Task navigation 4.1 Selecting drive ③ Control mode Select a control mode in this field. For more information, refer to Section "Control mode (Page 34)". ④ Test the Jog function in this field. For more information, refer to Section "Jog (Page 36). 4.1.1 Selecting drive Online mode...
  • Page 32 Task navigation 4.1 Selecting drive The following drive information is displayed: ● Order number ● Line supply ● Rated power ● Rated current Note is disabled in online mode. Offline mode When you are working in offline mode, the SINAMICS V-ASSISTANT does not communicate with the connected drive (s).

  • Page 33: Selecting Motor

    Note In the order number, "x" is a wildcard; for more information about "A\G", please refer to SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions. ● If the connected motor is equipped with an incremental encoder, click and the motor list is displayed.

  • Page 34: Control Mode

    Task navigation 4.1 Selecting drive Note You can click "name plate" in the above window to see the specific location of the name plate on the motor. Offline mode ● If you choose to create a new project, you need to select a drive first, then the information of the default motor is displayed.
  • Page 35 Task navigation 4.1 Selecting drive Apply a control mode After you select a control mode, a warning message appears: Click and the following message appears: Click to save all the parameters to ROM and restart the drive. Otherwise, click the following button or directly close the dialog box, and the drive will work in the current control mode.

  • Page 36: Jog

    Task navigation 4.1 Selecting drive 4.1.4 Jog function is only available in online mode. You can configure this function on the following panel: ● To start the Jog function, you can enter the Jog speed. Click then the following warning will appear: Click and run the drive counter-clockwisely/clockwisely by clicking the following two buttons respectively:...
  • Page 37 Task navigation 4.1 Selecting drive ● To stop the Jog function, you can click in the following window and the SINAMICS V-ASSISTANT will release the control priority. Note The Jog speed should not be too fast. Otherwise, the machine axes will get out of control due to possible communication delay.

  • Page 38: Parameterizing

    Task navigation 4.2 Parameterizing Parameterizing Totally, there are nine functions. The sub-function combinations vary with the control modes: Function Control mode IPos Setting electronic gear ratio ✓ (Page 39) Setting mechanism (Page 42) ✓ Setting parameter setpoint ✓ ✓ ✓ ✓...

  • Page 39: Setting Electronic Gear Ratio

    Task navigation 4.2 Parameterizing 4.2.1 Setting electronic gear ratio 4.2.1.1 Overview Setting electronic gear ratio is only available in pulse train input position control mode (PTI). Select one of the following options for setting electronic gear ratio: Options Description ① When number of setpoint pulses per motor revolution (p29011) is 0, configure electron- ic gear ratio by setting numerator (p29012) and denominator (p29013).

  • Page 40: Mechanical Structure

    Task navigation 4.2 Parameterizing 4.2.1.2 Mechanical structure Variables Configure variables according to the selected mechanical structure: Mechanical Graphical view Variable settings structure Variable Range Ball screw P: Pitch value (mm) 0.0001 to 2147000000 N: Load revolutions 1 to 2147000000 M: Motor revolutions 1 to 2147000000 Disc table N: Load revolutions...
  • Page 41 Task navigation 4.2 Parameterizing Unit After configuring the variables for the selected mechanical structure, you must select one of the following units and input values within the scope: ● Length unit Range: 0.0001 to 2147000000 ● Per one rotation of load axis Range: 1 to 2147000000 Calculation Click...

  • Page 42: Setting Mechanism

    Task navigation 4.2 Parameterizing 4.2.2 Setting mechanism By parameterizing the mechanical system, the link between the physical moving part and the length unit (LU) is established. Select the mechanical structure. Set the gearbox factor and the length unit per revolution of the load on the following panel: The unit of the fixed position setpoint is the Length Unit (LU).

  • Page 43: Torque Setpoint

    Task navigation 4.2 Parameterizing Function Control mode IPos Position reached window ✓ ✓ setting (Page 46) Fixed position setpoint ✓ (Page 46) Speed setpoint (Page 44) ✓ Ramp-function generator ✓ (Page 44) Speed reached window ✓ (Page 44) Torque setpoint (Page 43) ✓...

  • Page 44: Speed Setpoint

    Task navigation 4.2 Parameterizing 4.2.3.2 Speed setpoint Source of speed setpoint Eight sources in total are available for speed setpoint. You can select one of them with the combination of digital input signals SPD1, SPD2 and SPD3: Digital signal Torque limit SPD3 SPD2 SPD1...
  • Page 45 Task navigation 4.2 Parameterizing Two types of ramp-function generator are available. You can specify the parameters on the corresponding panels: ● Basic ramp-function generator ● Extended ramp-function generator SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...

  • Page 46: Position Setpoint

    Task navigation 4.2 Parameterizing Speed reached window Set parameter p29078 for controller to decide whether the setpoint speed is reached on the following panel: 4.2.3.3 Position setpoint Position setpoint ● In pulse train input position control mode, you can select one signal to link with pulse train input from the following options: Select the signal level on the following panel: For detailed information, refer to the Section "Pulse train inputs (PTIs) (Page 76)".
  • Page 47 Linear axis or modular axis can be used depending on your actual application. – The linear axis has a restricted traversing range and it is the factory setting of the SINAMICS V90 servo drive. – The modular axis has an unrestricted traversing range.
  • Page 48 Task navigation 4.2 Parameterizing Source for internal position setpoint Eight position setpoints in total are available. Each position setpoint comes from one group of position data: Fixed position set- Corresponding parameters point Parameter Description Fixed position set- p2617[0] Fixed position setpoint 1 (P_pos1) point 1 p2618[0] Speed of fixed position setpoint 1 (P_pos_spd1)
  • Page 49 Task navigation 4.2 Parameterizing Position setpoint smoothing time setting With the smoothing function, the position characteristics curve from the pulse train input setpoint can be transformed into an S-curve profile with a time constant specified in p2533. Position reached window setting Set parameter p2544 to specify the monitoring window for controller to decide whether the setpoint position is reached on the following panel: Refer to Section "Digital outputs (DOs) (Page 72)"...

  • Page 50: Setting Limits

    Task navigation 4.2 Parameterizing 4.2.4 Setting limits You can configure speed limit, torque limit and software position limit with this function. The sub-functions vary with the selected control mode as follows: Functions Control Mode IPos Torque limit (Page 50) ✓ ✓...

  • Page 51: Speed Limit

    Task navigation 4.2 Parameterizing When the torque setpoint reaches torque limit, the torque is limited to the value selected by TLIM1/TLIM2. Note Control mode These four sources are valid in the PTI mode, the IPos mode and the S mode. You can switch among them when the servo drive is running.

  • Page 52: Configuring Inputs/Outputs

    Task navigation 4.2 Parameterizing Note Control mode The above four sources are valid in all control modes. You can switch among them when the servo drive is running. When the speed setpoint reaches the speed limit, an alarm occurs. Refer to Section "Digital inputs (DIs) (Page 67)" for more information about the digital input signals SLIM1 and SLIM2.

  • Page 53: Assigning Digital Outputs

    Task navigation 4.2 Parameterizing signal. Then the current row displays grey. Otherwise, select "Cancel" to release the link. The current row will then display white. You can activate the checkbox in column "Set to 1" to forcely set the signal status to 1. For the signal EMGS, it can be forcely set to 1 only when the drive formware version is V1.04 and higher.

  • Page 54: Assigning Analog Outputs

    Task navigation 4.2 Parameterizing 4.2.5.3 Assigning analog outputs You can assign analog outputs on the following panel: Seven signals in total can be linked with either analog output. For more information, refer to Section "Analog outputs (AOs) (Page 75)". By default, analog output 1and analog output 2 are linked with actual speed and actual torque respectively.

  • Page 55: Setting Referencing

    Task navigation 4.2 Parameterizing 4.2.6.1 Setting referencing Setting referencing is only available in online mode. ● Absolute encoder If the motor is equipped with an absolute encoder, click on the folllowing panel to configure referencing: ● Incremental encoder If the motor is equipped with an incremental encoder, five referencing modes in total are available: Parameter Value...
  • Page 56 Task navigation 4.2 Parameterizing Parameter Value Referencing Illustration mode External refer- ence cam (signal REF) and encod- er zero mark Encoder zero mark only External refer- ence cam (CCWL signal) and encoder zero mark SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...
  • Page 57 Task navigation 4.2 Parameterizing Parameter Value Referencing Illustration mode External refer- ence cam (CWL signal) and en- coder zero mark Taking the second referencing mode as an example, you can configure relevant parameters on the following panel: SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...

  • Page 58: Setting Software Position Limit

    Task navigation 4.2 Parameterizing Assign signals REF and SREF(for more information, refer to "Configuring inputs/outputs (Page 52)"). Click and the following warning appears: Click to start referencing and the following window appears: Click the button below to stop the referencing process. 4.2.6.2 Setting software position limit The following two software position limits are available in the internal position control mode...
  • Page 59 Task navigation 4.2 Parameterizing You can set the software position limit on the following panel: Method 1: Setting through manual input Click the check box to enable the software position limit. Enter the desired position values in the bottom input fields directly. Method 2: Setting through the Jog function Click the checkbox to enable the software position limit.

  • Page 60: Setting Encoder Pulse Output

    Task navigation 4.2 Parameterizing Note Prerequisites for setting the software position limit: • Referencing is completed successfully • Linear axis working mode is selected 4.2.7 Setting encoder pulse output When SINAMICS V-ASSISTANT is working in position control modes (PTI and IPos), you can configure pulse output on the following panel: SINAMICS V-ASSISTANT automatically identifies the encoder type and resolution.
  • Page 61 Task navigation 4.2 Parameterizing You can configure backlash compensation on the following panel: In order to compensate the backlash, the determined backlash must be specified in p2583 with correct polarity. At each direction of rotation reversal, the axis actual value is corrected dependent on the actual traversing direction.

  • Page 62: Viewing All Parameters

    Task navigation 4.2 Parameterizing 4.2.9 Viewing all parameters You can configure all editable parameters in this field: Field Description Group filter Views parameters according to different groups. Find Filters the parameter list according to the entered text. The filtering is done after you enter the desired text.
  • Page 63 .html file which can be further used for documentation purposes or as an reference for BOP commissioning. Save in the following window: ① : The default location is: xxx/Siemens/V-ASSISTANT/Project. xxx: SINAMICS V-ASSISTANT setup root directory ② : Only .html format is available.

  • Page 64: Commissioning

    Task navigation 4.3 Commissioning Commissioning 4.3.1 Testing interface 4.3.1.1 I/O simulation When SINAMICS V-ASSISTANT is working in online mode, you can view the I/O status on the following panel: SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...
  • Page 65 Task navigation 4.3 Commissioning Area Item Description ① Pulse train input Information about pulse train input: Received number of pulses. • Pulse frequency. • For more information, refer to Section "Pulse train inputs (PTIs) (Page 76)". ② DI1~DI8 Every digital input can be linked with either of the 28 internal signals.

  • Page 66: Status Of Di Signals

    Task navigation 4.3 Commissioning Note • This function is unavailable but can be displayed in offline mode. • The status of each indicator and analog value are updated every 0.5 s. • Signal P_TRG in PTI mode is reserved for future use. •...

  • Page 67: Digital Inputs (Dis)

    Task navigation 4.3 Commissioning 4.3.1.3 Digital inputs (DIs) You can assign a maximum of 28 internal digital input signals to the SINAMICS V90 servo drive. For detailed information about these signals, see the table below: No. Name Type Description Control mode...
  • Page 68 Task navigation 4.3 Commissioning No. Name Type Description Control mode IPos EGEAR1 Level Electronic gear. ✓ ✓ A combination of the signals EGEAR1 and EGEAR2 Level ✓ ✓ EGEAR2 can select four electronic gear ratios. EGEAR2 : EGEAR1 0 : 0: electronic gear ratios 1 •...
  • Page 69 Task navigation 4.3 Commissioning No. Name Type Description Control mode IPos SPD1 Level Select speed mode: fixed speed setpoint. ✓ A combination of the signals SPD1, SPD2 SPD2 Level and SPD3 can select eight speed setpoint SPD3 Level sources (one external speed setpoint, seven fixed speed setpoint).
  • Page 70 Note When working in the torque control mode, the torque setpoint equals to 0 if CWE and CCWE are at the same status. For more information, please refer to SINAMICS V90, SIMOTICS S- 1FL6 Operating Instructions. SINAMICS V-ASSISTANT Online Help...
  • Page 71 Task navigation 4.3 Commissioning Note Invalid circumstances for DI signals • When SINAMICS V-ASSISTANT is communicating with the drive or you are operating the drive on SINAMICS V-ASSISTANT, some DI signals are invalid: – When referencing by SINAMICS V-ASSISTANT, the DI signal SREF is invalid. –...

  • Page 72: Digital Outputs (Dos)

    Task navigation 4.3 Commissioning 4.3.1.4 Digital outputs (DOs) You can assign a maximum of 13 internal digital output signals to the SINAMICS V90 servo drive. For detailed information about these signals, see the table below: Name Descriptions Control mode IPos Servo ready ✓...
  • Page 73 Task navigation 4.3 Commissioning Name Descriptions Control mode IPos Motor holding brake ✓ ✓ ✓ ✓ 1: motor holding brake is closed • 0: motor holding brake is released • Note: MBR is only status signal because the control and the power supply of the motor hold- ing brake is realized with separate terminals.

  • Page 74: Analog Inputs (Ais)

    Task navigation 4.3 Commissioning Assigning warning signals to digital outputs You can assign two groups of warning signals to digital outputs with parameters p29340 (first group of warning signals active) and p29341 (second group of warning signals active). Setting (p29340/p29341) Warning conditions Overload protection: load factor is 85% of or above the motor utiliza- tion.

  • Page 75: Analog Outputs (Aos)

    Task navigation 4.3 Commissioning 4.3.1.6 Analog outputs (AOs) Two parameters, p29350 (selects signal sources for AO1) and p29351 (selects signal sources for AO2), are used to select the source of analog output: Parame- Value Source Value Source p29350 0 (de- Actual speed (reference Pulse input frequency (reference 100 fault)

  • Page 76: Pulse Train Inputs (Ptis)

    Task navigation 4.3 Commissioning 4.3.1.7 Pulse train inputs (PTIs) The SINAMICS V90 servo drive supports two kinds of setpoint pulse train input forms: ● AB track pulse ● Pulse + Direction For both forms, positive logic and negative logic are supported:...

  • Page 77: Position Trial Run

    Task navigation 4.3 Commissioning 4.3.2.2 Position trial run In online mode, you can configure this function on the following panel: Note Position trial run is only available in position control modes (PTI and IPos). Operating sequence Enter the Jog speed. Use this button to enable the Jog function.

  • Page 78: Optimizing Drive

    The one-button auto tuning function is valid for firmware version V1.04 and higher. Auto-tuning modes The SINAMICS V90 supplies two auto-tuning modes: one-button auto tuning and real-time auto tuning. The auto tuning function can optimize control parameters with ratio of machine load moment of inertia (p29022) and set suitable current filter parameters to suppress the machine resonance automatically.

  • Page 79: One-Button Auto Tuning

    Implement the following steps to use the one-button auto tuning function: Select the dynamic factor in the following area: For more information about selecting the dynamic factor, refer to chapter "one-button auto tuning" in SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions. SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...
  • Page 80 Task navigation 4.3 Commissioning Configure the test signal in the following area: Note: The recommended position amplitude (p29027) is 360°. Click the following button to configure the parameters for the one-button auto tuning function. Set the parameters in the window below: Note: You can set the ratio of machine load moment of inertia (p29022) with the following methods:...
  • Page 81 Task navigation 4.3 Commissioning Click this button to start tuning. After the tuning is completed, the tuning results window appears. Press this button to apply the tuning result. Press this button to abort the tuning result. Copy the tuned parameters from RAM to ROM to save them when the tuning is com- pleted and the drive performance is acceptable.
  • Page 82 Task navigation 4.3 Commissioning Note One-button auto tuning can cause some changes of the control parameters. When the system rigidity is low, this may lead to a situation that when you set EMGS = 0, the motor needs take long time to emergency stop. Resonance suppression with one-button auto tuning (p29021=1, p29023.1=1) The resonance suppression function is used together with the one-button auto tuning function.

  • Page 83: Real-Time Auto Tuning

    Select the dynamic factor in the following area: For more information about selecting the dynamic factor, refer to chapter "Real-time auto tuning" in SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions. Click the following button to configure the parameters for the real-time auto tuning func- tion.
  • Page 84 Task navigation 4.3 Commissioning Set the parameters in the window below: Note: You can set the ratio of machine load moment of inertia (p29022) with the following methods: • Enter it manually if you have known the ratio of machine load moment of inertia •...
  • Page 85 Task navigation 4.3 Commissioning Perform the servo on for the drive with host controller and tuning starts. For example, you can use the following method to run the motor. Implement servo on for the drive with Jog. Enter the speed for the motor and press the direction button to let the motor run. To achieve the desired system performance, you can change the dynamic factors or related configuration parameters during tuning.

  • Page 86: Manual Tuning

    Task navigation 4.3 Commissioning 4.3.3.3 Manual tuning When the auto tuning function cannot reach the expected tuning results, you can disable the auto tuning function by setting the parameter p29021 and manually perform tuning: ● p29021=5: auto tuning function is disabled and all control parameters are reset to tuning default values.
  • Page 87 Task navigation 4.3 Commissioning ● p29111 ● p29120[0] ● p29121[0] Resonance suppression with manual tuning (p29021=0) When both the resonance suppression with real-time auto tuning and one-button tuning mode cannot reach the suppression effect, you can do the resonance suppression by manually setting the following parameters: Parame- Value range...
  • Page 88 Task navigation 4.3 Commissioning Switching modes Two switching modes are available as follows: These two switching modes cannot be used at the same time. Once one mode is enabled, the other one will become disabled. The functions of auto-tuning and gain switching must be disabled so that the function of PI/P switching can be available.
  • Page 89 Task navigation 4.3 Commissioning ● Speed loop PI/P switching Five switching modes in total are available for PI/P switching: – using torque setpoint – using an external digital input signal (G-CHANGE) – using speed setpoint – using acceleration setpoint – using pulse deviation If you select either of the PI/P switching modes (except the second mode), you need to set the conditional threshold.

  • Page 90: Diagnostics

    Task navigation 4.4 Diagnostics Diagnostics 4.4.1 Monitoring status Note This function can only work in online mode. You can monitor the real-time value of motion related parameters. The motion data and product information are displayed on the following panel: SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...

  • Page 91: Tracing Signals

    Task navigation 4.4 Diagnostics 4.4.2 Tracing signals With this function, you can trace the performance of the connected drive in the current control mode on the following panel: Area Item Description ① Trace configu- Opens the window of trace configuration. For more infor- ration mation, refer to "Trace configuration (Page 94)".
  • Page 92 Task navigation 4.4 Diagnostics Area Item Description Auxiliary lines Vertical cursor: In time domain chart, you can click this button to dis- • play coordinates t1 and t2 in the chart. You can move t1 or t2 when the cursor changes to In frequency domain chart, activate this button to •...
  • Page 93 Task navigation 4.4 Diagnostics Area Item Description Coordinate Y: y1: Real-time value of coordinate y1 • y2: Real-time value of coordinate y2 • dy: Automatically calculated value range. • The formula is as follows: dy = y2 - y1 Y(T) y(t1): Real-time value at the cross point of coordinate •...

  • Page 94: Trace Configuration

    Task navigation 4.4 Diagnostics 4.4.2.1 Trace configuration Index Function description ① Click the following button to select the analog signal. Select a trace signal and click to confirm your selection. Or otherwise, you can click to cancel. Click the color bar to define the display color of the curve for the signal. ②...

  • Page 95: Measuring Machine

    Task navigation 4.4 Diagnostics Index Function description ④ Seven trigger types are available for your selection: Immediate recording (default settings) • Trigger on rising edge • Note: The digital signals must be set to 1. Otherwise, the rising edge cannot be trig- gered.
  • Page 96 Task navigation 4.4 Diagnostics ● Current controller setpoint frequency response(after current setpoint filter) For the reference frequency response on the current controller, the current setpoint is activated by a PRBS signal. The evaluation of the signals is performed in the frequency range.
  • Page 97 Task navigation 4.4 Diagnostics Area Item Description Offset DC component which is superimposed on the test signal. The value is normalized in the same way as the amplitude specification. Please note that the offset is subtracted again when the measured values are saved during runtime.
  • Page 98 Task navigation 4.4 Diagnostics Area Item Description Zoom Zooms in the current curves with a specified scale. Zooms out the current curves with a specified scale. Restores curves in the chart. File operation Opens an existing .trc file for curve display in the chart. Saves the current recording of values as a .trc file.
  • Page 99 Task navigation 4.4 Diagnostics Area Item Description Amplitude Displays real-time amplitude value at the cross point of the horizontal cursor coordinate and curve. Bode diagram Frequency Displays real-time frequency value of the horizontal cursor coordinate in the dia- gram. Amplitude Displays real-time amplitude value at the cross point of the horizontal cursor coordinate and the curve.
  • Page 100 Task navigation 4.4 Diagnostics SINAMICS V-ASSISTANT Online Help Operating Manual, 02/2015, A5E32187373-003...

  • Page 101: Index

    Index Alarm window, 28 Help menu overview, 26 Analog inputs, 74 Analog outputs, 75 Analog outputs assignment, 54 IO simulation, 64 Backlash compensation, 60 Jog, 36 Configure inputs/outputs, 52 Configure referencing, 54 Manual tuning, 86 Control mode, 34 Measure machine, 95 Copy, 21 Mechanical structure, 40 Cut, 21...
  • Page 102 Index Reset absolute encoder, 24 Reset drive, 23 Save parameters to ROM, 23 Save project, 19 Save project as, 20 Set electronic gear ratio, 39 Set encoder pulse output, 60 Set limits, 50 Set mechanism, 42 Set parameter setpoint, 42 Set software position limit, 58 Speed limit, 51 Switch language, 20...

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