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Diamatic BMG-555 ULTRAPRO Service Manual

Diamatic BMG-555 ULTRAPRO Service Manual

Version 1.7

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SERVICE MANUAL
BMG-555 ULTRAPRO
VERSION 1.7
For serial numbers 21853B and above.
FOR MORE INFORMATION VISIT WWW.DIAMATICUSA.COM
Diamatic 05/2013 ● This document is not contractual ● Design and technical specifications may be subject to changes

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Summary of Contents for Diamatic BMG-555 ULTRAPRO

  • Page 1 SERVICE MANUAL BMG-555 ULTRAPRO VERSION 1.7 For serial numbers 21853B and above. FOR MORE INFORMATION VISIT WWW.DIAMATICUSA.COM Diamatic 05/2013 ● This document is not contractual ● Design and technical specifications may be subject to changes...
  • Page 2 Index 1. Tools & Accessories 2. Spare parts 3. Tool plates 4. Fault diagnose frequency drive Maintenance log www.diamaticusa.com...
  • Page 3: Tools & Accessories

    1. Tools & Accessories E07185-1 BG707321 BG707311 BG707301 BG707341-2 #18 - 20 #18 - 20 #18 - 20 #30 - 40 BLACK GRINDING WING BG707322 BG707312 BG707302 DIAMAG #30 - 40 #30 - 40 #30 - 40 ADAPTER PLATE BLUE GRINDING WING BG707313 BG707303 #60 - 80...
  • Page 4: Spare Parts

    2. Spare parts Fig. 01 Frame complete www.diamaticusa.com...
  • Page 5 Electrical inlet 32A E11217 Electrobox bumper strip E11236 Wheel shaft - BMG BE0097 Starlock ring diam.20 with cap E01491 Wheel E11231 Diamatic logo red E11059_RD 555 logo red BE0040 M10x30 bolt E11215 Right side of frame E11230 Bottom electrobox bracket E11218...
  • Page 6 Fig. 01.2 Handle complete for Keypad www.diamaticusa.com...
  • Page 7: Steer Handle

    Fig. 01.2 Handle complete for Keypad Item Part number Description Remarks Qty. E12380 Keypad cover E06446 Magnet E12375 Handle E12404 Hinge BE0952 M5x16 Countersunk head screw Not shown BE0901 M5 Hex Flangelocknut/ins Not shown E13002 Emergency stop 999-9156 Pipe clamb (set) 35mm BE0191 M6x50 Hexagon socket head BE0184...
  • Page 8 Fig. 02 Machine complete www.diamaticusa.com...
  • Page 9 Machine complete Item Part number Description Remarks Qty. BG-BRUSH20mm Synth. Brush for 550 BE0020 M6x20 Hexagon socket head cap E11028 Rubber seal of floating shroud E11027 Tightening steel strip E11014 Floating shroud BMG-55 BE0642 M6 8x8 hex. Socket head shoulder E11008 Protection cover BMG-555 E11187...
  • Page 10 Fig. 03 Upper & Lower Drive system www.diamaticusa.com...
  • Page 11: Drive System

    Drive system Item Part number Description Remarks Qty. E11181 Balancing plate E11182 Balancing plate-2 E11029 Plug for bearing housing E11013 V-seal Low drive BMG-555 E09985 Housing BMG-555 E11061 Tension pulley assembly BMG-555 E11047 Cover plate tension pulley BMG-555 E11044 Cover plate contra pulley BMG-555 E11060 Contra pulley axle assembly BMG-555 E11183...
  • Page 12 Fig. 04 Tension pulley assembly - E11061 Item Part number Description Remarks Qty. E06051 Pulley BE0129 Retaining ring for shaft Ø 12 DIN 471 BE0128 Retaining ring for bore Ø 28 DIN 472 E06203 Bearing E11046 Tension pulley axle (PK belt BMG-555) www.diamaticusa.com...
  • Page 13 Fig. 05 Tension pulley assembly – E11060 Item Part number Description Remarks Qty. Retaining ring for shaft Ø 13 DIN 471 E06050 Pulley Key 5x5x20 DIN 6885A BE0076 Retaining ring for shaft Ø 25 DIN 471 BE0077 Retaining ring for bore Ø 52 DIN 472 222-2321-E Bearing...
  • Page 14 Fig. 06 Drive pulley E11006 Item Part number Description Remarks Qty. BE0256 Key 8x7x30 DIN 6885A E11011 Central axle BMG-555 Key 10x8x35 DIN 6885A E00718 Taper lock E10312 Pulley E00951 Retaining ring for bore Ø 62 DIN 472 E11040 Bearing house B20404 Bearing B21631...
  • Page 15 Fig. 07 Pulley (3x) E11022 Item Part number Description Remarks Qty. B21631 Retaining ring for shaft Ø30 DIN 471 E00951 Retaining ring for bore Ø62 DIN 472 BG11817 Bearing E11023 Bearing housing RB100A3-350 Taper lock RB165-2 Pulley BG005817 Bering housing E09992 Axle pulley compl.
  • Page 16 3. Tool plates E10172-185 Buffer plate 185mm complete (3x per machine) E12112 Bush hammer set up - 185mm (3x per machine) www.diamaticusa.com...
  • Page 17: Wheel

    Tool plates Buffer plates (E10172-185) will only be supplied as complete set Item Part number Description Remarks Qty. E10172-185 185mm buffer system BE0011 M8x20 hexagon socket head cap screw BE0456 M8x16 hexagon countersunk screw E12065 Shock absorber 4 / 8 BE0187 M6x12 hexagon countersunk screw 8 /16...
  • Page 18: Www.diamaticusa.com

    4. Fault diagnose frequency drive For a complete overview of faults and how to resolve them, scan the QR code which is on the front of the frequency drive. Does the inverter shows an “INF” fault, reset the machine. If the machine does not work after that, call you distributor. To reset the machine, put out the power supply and wait 5 minutes.
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  • Page 23 Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *competent person www.diamaticusa.com...