Scantool RB 75X Operating Instructions Manual
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Scantool RB 75X Operating Instructions Manual

Pipe notcher and belt grinder
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Industrivej 3-9
DK-9460 Brovst
Tel.: 98 23 60 88
Fax: 98 23 61 44
15.01.16
Operating instructions for:
Pipe Notcher and Belt Grinder
RB/RBX 75-150

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  • Page 1 Industrivej 3-9 DK-9460 Brovst Tel.: 98 23 60 88 Fax: 98 23 61 44 15.01.16 Operating instructions for: Pipe Notcher and Belt Grinder RB/RBX 75-150...
  • Page 2 Fax.: 98 23 61 44 Hereby declares that SCANTOOL RB/RBX 75-150 is manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) – The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments)

  • Page 3: Table Of Contents

    Table of contents 1. TRANSPORT AND HANDLING 2. INSTALLATION AND ADJUSTMENT 2.1 M OUNTING THE IPE NOTCHING AGGREGATE PURCHASED AS EXTRA EQUIPMENT 2.2 INSTALLING BELT GRINDER AND MOUNTING RB-AGGREGATE. 2.3 T HOROUGH ADJUSTMENT OF THE SANDING BELT 3. USERS GUIDE 3.1 O PERATION 3.2 S...

  • Page 4: Transport And Handling

    When you receive grinder and RB-aggregate as a set. SCANTOOL belt grinder and RB-aggregate comes installed on a pallet wrapped in protective packaging with the following dimensions: 1200 x 800 mm/ 47x31”. The roll holder, that is a part of the aggregate is mounted on the grinder.

  • Page 5: Installation And Adjustment

    2. Installation and adjustment The installation of the products must take place on an evenly flat surface. The grinder should be fastened into the floor. 2.1 Mounting the Pipe notching aggregate, purchased as extra equipment This section concerns how the roll holder of the aggregate is mounted to a grinder. If you have received the RB-aggregate and grinder as a set, the roll holder is allready in place and you proceed to chapter 2.2: “Placing grinder and mounting aggregate”.
  • Page 6 Figur 2.1.2 Dimensions for establishing of thread holes. 2.1.c Mounting the Fork Bracket The fork bracket is tightened with two screws, see below. Make sure the underside of the little plate seen on the upper fork bracket is level with the top of the fork of the contact wheel (see picture below).

  • Page 7: Installing Belt Grinder And Mounting Rb-Aggregate

    Fig. 2.1.4 Roll holder and justification part i mounted. 2.2 Installing Belt Grinder and Mounting RB-Aggregate. In the following you will need the tools below: • Spanners 2x17mm • Spanners 1x13mm • Spanners 1x10mm • 1x3mm Hex key • 1x5mm Hex key •...
  • Page 8 Figur 2.2.1 Samlingsgevindstykket forener de to kroppe. The assembling part should go right to the bottom of the slot in the belt grinder. Tighten the nut underneath loosely so it is possible to make further adjustment.
  • Page 9 2.2.d Mounting two bolts on the right side. Then mount the two bolts M10x16 on the right side (see the figure below at the arrows), they are tightened loosely with possibility of further adjustment. Fig.: 2.2.2 Two screws M10x16 on the right Belt grinder and aggregate are now positioned horizontally at the top by help of the Spirit level.
  • Page 10 2.2.e Adding the right and left support brackets. Fig.: 2.2.3 Suppport Brackets are mounted The support brackets (left: S2 and right:S1) sits upside down during the shipping. When mounted they counteract a vertical movement of the roll holder. Dismantle a screw and turn them upwards (see figure 2.2.3) with the split inside the oval hole at the top.
  • Page 11 2.2.g The belt grinder is prepared This section concerns users who accessed the belt grinder and aggregate as a set. If you have already a prepared belt grinder you can jump to the next section 2.2.h. The belt grinder is in standard delivered equipped with a speed motor with motor brake, switches (X) with overload relays, zero voltage poles, and coupled to the desired voltage.

  • Page 12: Thorough Adjustment Of The Sanding Belt

    If the handle can not get the belt to run straight it is necessary to make a different adjustment. This may, for example, be the case if you have received the RB unit as extra utils. of the tape straight way out in the following section 2.3. 2.3 Thorough adjustment of the sanding belt.

  • Page 13: Operation

    3.1 Operation After installing and connecting the above mentioned, the pipe notcher is ready for use. Pipe notching can be done at the contact disc and belt grinding on the level grinding table by opening the lid. A grinding belt’s lifetime is increased if you start with a light grinding pressure.

  • Page 14: Safety Rules For Stationary Tool Machines

    3.2 Safety rules for stationary tool machines. Follow them to achieve best results and full benefit from your new machine. 1. Know your power tool. Read the owner’s manual The good craftsman respects the tools with which he works. carefully. Learn its applications and limitations, as He knows they represent years well as the specific of constantly improved design.
  • Page 15 designed for. covering to contain long hair. 12. Always use safety 13. Secure works. Use glasses. Also use face or clamps or vise to hold works, when pratical. It’s dust mask if cutting operation is dusty. safer than using your Everyday eyeglasses only hands and it frees both have impact resistant...

  • Page 16: Maintenance

    3.3 Maintenance Clean the suction ducts regularly. The dust bag is emptied after use. Replace the grinding surface on the level grinding table as needed. For belt replacements, the pressure is taken off the belt by turning the handle (D) on fig. 2.2.5 counterclockwise.

  • Page 17: Adjustment Of The Pipe Holders Height Compared To The Roller

    3.5 Adjustment of the pipe holder’s height compared to the roller It is important that the contact disc and the pipe holder are parallel and at the correct height. 3.5.a Contact disc and Pipe Holder is made Parallel The distance between the pipe holder table surface and the top of the roll in the right and left side should be the same (=parallel).

  • Page 18: Angle Of Pipe Notching

    when you finish making the pipe holder parallel to the contact disc you fasten the two nuts that the arrow points to again. Height adjustment of pipe holder to the middle of the roll holder is done through a similar adjustment of the 4 screws mentioned above.

  • Page 19: Side Adjustment

    3.7 Side adjustment Verify that the subject hits approximately in the centre of the contact discer and belt, if not, make a side adjustment with the help of the hand wheel (pos 2 on the spare parts list of the aggregate). 3.8 Placement of item The table is placed in the rear position and the item/pipe is placed in the vice and led forward to approximately 10-50 mm / 0.4-2”...

  • Page 20: Spare Parts

    4. Spare parts When ordering spare parts, the production and serial number must be disclosed. 4.1Belt grinder with no exhaust Fig.:4.1 Split drawing of belt grinder with no exhaust...
  • Page 21 Spare part list for belt grinder with no exhaust Serial Number Pos. Description 75-2000 150-2000 Belt release handle 0102267 0102267 Belt guard 0239202 0239502 Grinding stop/Cover Blue 0880002 4532344 Eye shield 0233605 0233705 Split pin ø6x50 mm 0233050 0233050 Tool rest 0233207 0233507 Handle for tool rest...

  • Page 22: Belt Grinder With Exhaust

    4.2 Belt grinder with exhaust Fig.: 4.2 Split drawing of belt grinder with exhaust Spare part list for belt grinder with exhaust...
  • Page 23 Serial number Pos. Description 75X-2000 150X-2000 Belt release handle 0102267 0102267 Belt guard 0239202 0239502 Grinding stop/cover blue 0880002 4532344 Eye shield 0233605 0233705 Split pin ø6x50 mm 0233050 0233050 Tool rest 0233207 0233507 Handle for tool rest 0233808 0233808 Screw M10x25 0300134 0300134...

  • Page 24: Rb Aggregate

    4.3 RB Aggregate Fig 4.3.1 Split drawing of RB Aggregate...
  • Page 25 Spare part list for RB Aggregate Pos. Benævnelse RB75 Sikkerhedsstop til hjul 1056097 Håndgreb SGH 130 10 m/M12 1056114 Kugleleje 6004-2Z/C3 0101786 Bundstykke kpl. 1056533 Gaffel kpl. 1056548 Lejeholder til Gaffel H. 1056085 Kappe komplet 1056503 Stålsætbolt M10x55 0110107 Bundstykke til gradskala 1056566 Skive 0105132...

  • Page 26: Contact Discs

    4.4 Contact discs The following contact discs are available: Pipe Notcher Aggregate RB/RBX 75 Length of contact Disc: 75mm / 2.95” RB 75 Contact Disc RB 75 Contact Disc Diameter Diameter Item No. Ø (mm) Ø (inch) 21,3 (½” Inner) 0,84 0201601 26,9 (¾”...
  • Page 27 RB 75 Contact Disc RB 75 Contact Disc Diameter Diameter Item No. Ø (mm) Ø (inch) 2,32 0201663 2,36 0201664 2,40 0201665 2,44 0201666 2,48 0201667 2,52 0201668 2,56 0201669 2,60 0201670 2,64 0201671 2,68 0201672 2,72 0201673 2,76 0201674 2,80 0201675 Pipenotcher aggregate RB/RBX 150...

  • Page 28: Sanding Belts

    RB 150 Contact RB 150 Contact Disc Diameter Disc Diameter Item No. Ø (mm) Ø (inch) 1,81 0201750 1,85 0201751 1,89 0201752 1,93 0201753 1,97 0201754 2,01 0201755 2,05 0201756 2,09 0201757 2,13 0201758 2,17 0201759 2,20 0201760 2,24 0201761 2,28 0201762 2,32...
  • Page 29 Grinding Belt 75x2250, k36, R996 0218736(*) Grinding Belt 75x2250, k60, R996 0218760 Grinding Belt 150x2250, k36, R996 0219736 (*) Grinding Belt 150x2250, k60, R996 0219760 (*) dette slibebånd medfølger som standard.

  • Page 30: Technical Data

    174 kg Weight (2500) * 5,5 HK motor can also be delivered. Noise level for SCANTOOL industrial belt grinder is measured at 80 dB(A) according to the measuring instructions of AT Executive Order No. 561 regarding the design of technical aids.

  • Page 31: Dimensions

    5.2 Dimensions Fig.: 5.2 Model 830-970 75-2000 75-2250 1050 830-970 75-2500 1180 830-970 150-2000 830-970 150-2500 1180 830-970...

  • Page 32: Circuit Diagrams

    5.3 Circuit diagrams Belt grinding machines can be connected to 3 x 400/440 V, 50/60 cycles and to 3 x 230 V 50/60 cycles. There is three kinds of circuit diagrams: 1. One velocity grinder without brakes see 4.3.1 and 4.3.2 2.
  • Page 33 Fig. 4.3.2.: Diagram of belt grinder with exhaustmotor. Fig.: 4.3.3 Diagram of belt grinder with brake and no exhaustmotor.
  • Page 34 Fig.: 4.3.4 Diagram of belt grinder with brake and exhaustmotor. Fig.: 4.3.5 Diagram of belt grinder with two velocities and no exhaustmotor.
  • Page 35 Fig.: 4.3.6 Diagram of belt grinder with two velocities and no exhaustmotor.

  • Page 36: Pressure Diagram

    IP 54. 5.5 Warranty If within 2 year of purchase this machine supplied by Scantool A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: The product is returned complete to one of our Service Branches or Official Service Agents.

This manual is also suitable for:

Rb 150Rb 75Rb 150x75-200075-225075-2500 ... Show all

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