Summary of Contents for Smithco 43-001-A Bunker Rake
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PARTS & SERVICE MANUAL Diesel Super Star X-treme Model 43-001-A Bunker Rake Starting Serial #14001 November, 2005 SMITHCO PRODUCT SUPPORT 1-800-891-9435 Hwy SS and Poplar Avenue, Cameron WI 54822 E-mail: productsupport@smithco.com...
INTRODUCTION Thank you for purchasing a product. Read this manual and all other manuals pertaining to the Diesel Super Star carefully as they have safety, operat- ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam- age.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part. These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.
SPECIFICATIONS DIESEL SUPERSTAR WEIGHTS AND DIMENSIONS Length 68" (1.7 m) Width 60" (1.5 m) Height 50" (1.2 m) Wheel Base 44" (1.1 m) Weight 1010 lbs. ( 458 kg) SOUND LEVEL (EAR PROTECTION REQUIRED) At Ear Level 103 dB At 3ft (.914 m) 101 dB At 30 ft (9.14 m) 93 dB...
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual. LUBRICATION Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Diesel Super Star has four grease fittings.
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MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 5 psi (0.35 bar). Improper inflation will reduce tire life considerably. ENGINE Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Ser- vice SJ or higher"...
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MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Turn machine off and remove key. 2. Block one of the other wheels. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5. Remove nuts. Remove wheel. 5.
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. ¤£ Engine Oil C R R R R R R R ¤...
ADJUSTMENTS RAKE LIFT CYLINDER Completely lower Rake Lift. Remove cotter pin (A) and clevis pin (B). Place attachment lift arms (C) at " above cross member (D) on Rake Lift. Loosen jam nut (E). Twist cylinder extension (F) so clevis pin end of cylinder extension lines up with holes in at- tachment lift arm.
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ADJUSTMENTS (CONTINUED) PARK BRAKE The park brake is located on the right hand side of the machine and operates a brake on the right rear wheel. Push lever forward to engage and pull back to disengage. To adjust turn the knob on the end of the handle. For further adjustment you may turn the yokes (A) clockwise to tighten and counter clockwise to loosen.
STORAGE When storing, remove the key from the key switch to avoid unauthorized persons from operating machine. 1. Before storing clean machine thoroughly. 2. Check bolts and nuts, tighten as necessary. 3. Make all repairs that are needed and remove any debris. 4.
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WIRING DRAWING Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
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WIRING PARTS LIST REF # PART # DESCRIPTION QUANTITY 13-488 Ignition Switch (B & S# 496603) 76-310 Key Set (comes with 13-488) 17-171 Glow Plug ( comes with engine 50-359 Glow Plug Indicator Light 8975 Breaker 8977 Breaker Boot After Fire Solenoid (on engine) 14-272 Seat Switch...
MAIN PARTS COMMON LIST REF# PART# DESCRIPTION QUANTITY 43-087 Foot Pedal 42-780 Floor Panel (fiberglass) 42-767 Right Floor Mat 42-768 Left Floor Mat 12-017 Hour Meter 27-055 Hinge 43-060 Main Frame 43-058 Tire and Wheel 42-161-02 Tire 22 x 11 - 10 Knobby Type 43-058-01 Wheel 8839...
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LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-067 Oil Tank Support HB-516-18-100 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut - 18 42-076-04 Band (part of engine) 42-076-02 42-076 Air Cleaner (part of engine) 42-076-03 Replacement Filter (part of engine) 18-123 Hose Clamp 8959-17...
GAS TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 77-179 42-006 FuelTank 18-140 Elbow 23-006 Oil Filter 23-031 Replacement Filter 18-249 Hose Barb 42-770 Right Tank Support HB-14-20-100 Bolt - 20 x 1 HW-14 Washer HW-516 Washer HWL-14 Lock Washer HB-14-20-075 Bolt - 20 x HWL-14...
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13-729 2-BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY 78-415-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-415-03 O-Ring Seal 78-415-04 Flanged Washer HDM10 78-415-05 Spacer 78-415-06 A Type Spool HDS11 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11...
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76-238 FRONT WHEEL MOTOR PARTS LIST (14.5 CI) REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 76-238-03 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly...
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42-002 REAR WHEEL MOTOR PARTS LIST (8.0 C.I.) REF # PART # DESCRIPTION QUANTITY Water & Dirt Seal 42-002-01 Service Housing Assembly 42-002-02 Thrust Bearing 42-002-03 Inner Bearing 42-002-04 Drive Link Ring Seal 42-002-05 Manifold 42-002-06 Commulator Assembly (matched set) 42-002-07 End Cap 42-002-08...
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43-003 HYDRAULIC SAND PLOW INSTRUCTIONS 1. Assemble Pusher Bars (Ref # 22 and 25) to Plow Blade (Ref # 16) using one -16 x 1 Bolt (Ref # 19) and -16 x 3 Bolt (Ref #21) per Pusher Bar. There are 2 holes to bolt (Ref # 19) hardware in. Using hole closest to the blade will result in a shallow cut, whereas using the hole furthest from the blade will result in a deeper cut.
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42-008 SAND CULTIVATOR PARTS LIST REF# PART# DESCRIPTION HCP-58-175 Clevis Pin 10-135 Hydraulic Cylinder 18-168 90° Elbow 42-217 Cylinder Mount HB-12-13-500 Bolt - 13 x 5 HNTL-12-13 Lock Nut - 13 42-015 Attachment Mount HHP-18 Bridge Pin HB-38-16-125 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16...
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42-340 SAND CULTIVATOR WITH SPRING TINES DRAWING...
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42-340 SAND CULTIVATOR WITH SPRING TINES PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-177 Spring Holder HB-516-18-100 Hex Bolt - 18 x 1 42-122 Rake Spring HNTL-38-16 Lock Nut - 16 HW-38 Flat Washer HNTL-516-18 Lock Nut - 18 HB-38-16-100 Hex Bolt - 16 x 1 HHP-18 Bridge Pin 1/8...
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42-341 FIELD SCARIFIER WITH TINES AND CASTOR WHEELS DRAWING...
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42-341 FIELD SCARIFIER WITH TINES AND CASTOR WHEELS PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-202 Tire & Wheel 42-202-01 Tire 9 x 3.5 x 4 PLY (Part of 42-202) 42-202-02 Wheel (Part of 42-202) 42-202-03 (Part of 42-202) 42-202-04 Bearing (Part of 42-202) 42-202-05 Seal...
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43-004 CONSTRUCTION LEVELING BLADE DRAWING...
43-002 FLEX ACTION FIELD FINISHER BRUSH PARTS LIST WITH REF# PART# DESCRIPTION QUANTITY Rake Lift (comes with machine) HCP-12-150 Clevis Pin HCP-12-450 Clevis Pin, 26-116 Right Extension Arm HB-38-16-125 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 HHP-18 Bridge Pin, 26-046 Frame...
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43-002 FLEX ACTION FIELD FINISHER BRUSH DRAWING WITH...
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43-002 FLEX ACTION FIELD FINISHER BRUSH INSTRUCTIONS WITH ASSEMBLY INSTRUCTIONS 1. Install flail bar strap (Ref 20) to center of mounting bar (Ref 19) with chain on top of flail bar strap and mounting bar bent away from you. Apply a light coat of lubricant to overall length of mounting bar. 2.
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26-008 FLEX ACTION FIELD FINISHER DRAWING...
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26-008 FLEX ACTION FIELD FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-024 Rake Lift (comes with machine) HCP-12-150 Clevis Pin HP-18-100 Cotter Pin HMB-12-14 Machine Bushing - 14GA HHP-18 Bridge Pin 26-046 Frame 26-049 Mounting Bar 26-047 Leveler Bar 21-260 Chain Clevis 26-115 Mesh Finisher...
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26-008 FLEX ACTION FIELD FINISHER DRAWING...
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INSTALLATION INSTRUCTIONS 1. Install flail bar (Ref 15) strap to center of mounting bar (Ref 7) with chain on top of flail bar strap and mounting bar bent away from you. Apply a light coat of lubricant to overall length of mounting bar. 2.
42-582 GREEN STAR RBS SPIKER SET (3) DRAWING REF# PART# DESCRIPTION QUANTITY 11-094 Pillow Block HNJ-114-12 Jam Nut 1 - 12 42-583 Spiker Blade 8965-1.875 Spiker Blade Spacer (1.875") 42-554 Spiker Shaft 42-578 Spiker Cover 42-574 Fork 18-295 Oilite Bushing (part of 42-574) HB-516-18-075 Bolt...
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42-586 GREEN STAR RBS MAIN FRAME DRAWING...
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Bolt - 16 x 2 HNTL-38-16 Lock Nut - 16 18-295 Oilite Bushing (part of 42-577) 42-524 Left Rod Holder HB-38-16-250 Bolt - 16 x 2 HNCL-38-16 Center Lock Nut - 16 GREEN STAR RBS MOUNT FOR SMITHCO SUPER STAR...
Bottom Seat Panel 25-298 Decal, Warning Hot Seat Panel, Both Sides of Radiator 25-337 Decal, Speed Boss Hang from Steering 25-344 Decal, Smithco 3" Star Steering Column 25-349 Decal, Foot Pedal Right Side Nose Cone 25-352 Decal, By-Pass Valve Hang Tag...
Batteries. Wheels and tires. A copy of the warranty for the above items is furnished if necessary with each SMITHCO product. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
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