Duro 740-3003-BI Installation And User Care Manual

Duro 740-3003-BI Installation And User Care Manual

Built-in outdoor grills. liquid propane / natural gas stainless steel grill
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BUILT-IN OUTDOOR GRILLS
MODEL: 740-3003-BI
Liquid Propane / Natural Gas Stainless Steel Grill
Installation and User Care Guide
IMPORTANT:
Save for electrical inspector's use.
Installer: Leave installation instructions with the homeowner.
Homeowner: Keep installation instructions for future reference.
For questions about operation, parts, accessories, and services, please call: (888) 909-8818

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Summary of Contents for Duro 740-3003-BI

  • Page 1 BUILT-IN OUTDOOR GRILLS MODEL: 740-3003-BI Liquid Propane / Natural Gas Stainless Steel Grill Installation and User Care Guide IMPORTANT: Save for electrical inspector’s use. Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference. For questions about operation, parts, accessories, and services, please call: (888) 909-8818...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS OUT DOORGRILLUSE............17 OUTDOOR GRILL SAFETY..........UsingYourOutdoorGrill............17 INSTALLATION REQUIREMENTS........UsingYourRotisserieBurner..........19 Tools and Parts .............. RotisserieCookingTips............19 Location Requirements........... TIPSFOROUTDOORGRILLING..........20 Product Dimensions............CookingMethods..............20 Built-In Outdoor Grill Enclosure........GrillingChart...............21 Cabinet Cutout Dimensions..........OUTDOORGRILLCARE............23 Light Instructions.............. ReplacingtheIgniterBattery..........23 Gas Supply Requirements............ 10 GeneralCleaning...............23 GasConnectionRequirements..........
  • Page 3: Outdoor Grill Safety

    OUTDOOR GRILL SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING: ■ To reduce the risk of fire, electrical shock, For LP Unit: LP gas grill models are designed for use with a standard 20 lb. Liquid injury to persons, or damage when using the outdoor cooking Propane Gas tank.
  • Page 5: Installation Requirements

    INSTALLATION REQUIREMENTS Tools and Parts Location Requirements Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed WARNING here. Tools Needed ■ ■ Tape measure Pipe wrench Scissors or cutting pliers ■...
  • Page 6: Product Dimensions

    Built-In Outdoor Grill Enclosure Fire Hazard WARNING Do not install grill on or near combustible materials without an insulated jacket. Doing so can result in death or fire. This built-in outdoor grill is only for installation in a built-in enclosure constructed only of noncombustible materials. Non- combustible materials could be brick, firewall or steel.
  • Page 7: Cabinet Cutout Dimensions

    Cabinet Cutout Dimensions The illustration below includes cutout dimensions and minimum spacing requirements. The illustration is for reference. The design of your cabinet layout can be personalized, but the dimensions for the cutouts and minimum spacing must be followed. Center or support surfaces must be level. Built-in Outdoor Grill Enclosure Ventilation Requirements(see picture 1)...
  • Page 8: Light Instructions

    Light Instructions insert and turn main burner LED knob Halogan lights ON/OFF switch ON/OFF switch Picture 1 light plug adaptor Light Operation Instructions (see picture 1) Make sure light’s power switch on the control panel is in the “OFF” position. Insert and turn the light plug to connect the adaptor.
  • Page 9 Light Instructions 2. Use a screwdriver to loosen the screw securing the light 3. Remove light and light casing 4. Remove the glass cover from the light compartment. 5.Use a screwdriver to loosen the two screws locking the bulb. Pull out the light bulb and replace with a new bulb. 6.
  • Page 10: Gas Supply Requirements

    Install 20 lb LP Gas Fuel Tank Tray (see picture 3) (Pictures of gas tank is for illustration purpose only.) The tank tray should be secured to a fixed location that can be easily accessed and will allow the gas pressure regulator/ hose assembly to connect to the 20 lb LP gas fuel tank without kinking or putting strain on the gas pressure regulator/ hose assembly.
  • Page 11: Gasconnectionrequirements

    LP Gas Connection Gas Pressure Regulator Install the 20 lb LP Gas Fuel Tank The gas pressure regulator supplied with this grill must be used. Replacement gas pressure regulator/ hose assembly specific to your model, This grill is equipped for use with a 20 lb LP gas fuel tank (fuel is available from your outdoor grill dealer.
  • Page 12: Installationinstructions

    Grill INSTALLATION INSTRUCTIONS Unpack Grill Install Grill NOTE: The grill drops into the enclosure and is supported by its side WARNING flanges. Do not use a bottom support. Excessive Weight Hazard 1. Place grill into outdoor enclosure, leave enough room in the back to Use two or more people to move and install grill.
  • Page 13: Leakagetesting

    Gas Leakage Testing After install the gas supply system, and the Gill is well fixed to the enclosure: 1, Before lighting the grill, test all connections by brushing on an approved non-corrosive leak-detection solution. Bubbles will show a leak. 2. If a leak is found, turn the tank valve off and do not use the grill.
  • Page 14: Gas Conversions

    NG GAS CONVERSIONS Natural gas adapter, hose and regulator are not included in this grill. STEP THREE: Change Grill Main Burner Valve Orifices Instruction and pictures are for illustration only in case needed. Remove the grates and flame tamers. IMPORTANT: The Natural gas Conversion Kit supplied with this grill must be Remove the 1 screw that hold the burner in place.
  • Page 15 STEP FIVE: Connecting the NG hose STEP FOUR: Change the Rotisserie/Infrared Burner Orifice The supply line shall be equipped with an approved IMPORTANT: 1. Using a Phillips screw driver, remove the 3 screws and shutoff valve. This valve should be located in the same area as the grill remove the rotisserie/infrared burner wind baffle.
  • Page 16: Checkandadjusttheburners

    Warning: The outdoor cooking gas appliance and its individual shutoff valve must STEP SIX: Leakage Checking and adjusting be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0.5 psi 1.
  • Page 17: Out Doorgrilluse

    OUTDOOR GRILL USE The grill you have purchased may have some or all of the features listed. The locations and appearances of the features shown here may not match those of your model. Control Panel A. electric ignition control knob D.
  • Page 18 Prepare the Gas Supply Manually Lighting the Main Grill Open the hood completely. Do not light burners with the hood Do not lean over the grill. closed. Remove the manual lighting extension (see following Make sure control knobs are turned to OFF. The drip tray illustration) and attach a match to the split ring.
  • Page 19: Usingyourrotisserieburner

    5. Push the pulse ignitor module and push in and turn the control knob to IGNITE/ON. Hold this Using Your Rotisserie Burner knob in for 15 seconds after the burner is lit. You will hear the To avoid damage to the warming rack, remove from grill when “snapping”...
  • Page 20: Tipsforoutdoorgrilling

    ■ Shorten the preheat time when grilling high-fat cuts of meat ROTISSERIE CHART or poultry, such as chicken thighs. This will help reduce Use a portable meat thermometer to check internal doneness of flare-ups. the food. Lightly oil the grill grates or the food when cooking low-fat ■...
  • Page 21: Grillingchart

    Grilling Chart ■ ■ Knobs have High, Medium and Low settings for flame When 2 temperatures are listed, for example: Medium to adjustment. Medium-Low, start with the first and adjust based on cooking progress. Heat settings indicated are approximate. ■ Cooking times may vary from chart times depending on the ■...
  • Page 22 FOOD COOKING METHOD/ INTERNAL TEMP. TIME SPECIAL INSTRUCTIONS BURNER SETTING (total minutes) Fish and Seafood Fillets, Steaks, Chunks DIRECT 4-6 per Grill, turning once. Brush grill Halibut, Salmon, Medium ½” (1.3 cm) with oil to keep fish from Swordfish, 8 oz (0.25 kg) thickness of fish sticking.
  • Page 23: Outdoorgrillcare

    OUTDOOR GRILL CARE GRILL GRATES Replacing the Igniter Battery If igniters stop sparking, the battery should be replaced. IMPORTANT: To avoid damage to grill grates, do not use a steel or fiber scraper. Immediately after you are finished cooking, Unscrew igniter button cap counterclockwise to remove. loosen food soil with a brass bristle brush.
  • Page 24 BURNERS ROTISSIERE BURNER Cleaning Method: Cleaning Method: ■ Light the rotisserie burner. See the “Using Your Rotisserie Clean the exterior of the burner with a wire brush. Burner” section. ■ Clear any clogged burner ports with a straightened paper Close the grill hood. clip.
  • Page 25: Troubleshooting

    Excessive flare-ups TROUBLESHOOTING ■ Is there excessive fat in the food being grilled? Keep flame on low or turn one burner off. Grill will not light Keep the hood up when grilling to avoid excessive flare-ups. ■ Move food to the warming rack until flames subside. Is the 20 lb LP gas fuel tank valve turned off? Turn the 20 lb LP gas fuel tank on.
  • Page 26: Replacementparts

    REPLACEMENT PARTS 41 40 38 37...
  • Page 27 Quantity Part Part (description) Quantity Number Number Valve heat shield Temperature gauge Control panel DURO Logo Main burner bezel Main lid ON/OFF switch Main lid hinge bolt Halogan light Main lid inner Halogan light collector Light wire set Main lid handle seat with...
  • Page 28: Warranty

    LIMITED WARRANTY DURO warrants to the original consumer-purchaser only that this product (Model #740-3003-BI) shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require photographic evidence of damage, or that defective parts be returned, postage and or freight pre-paid by the consumer, for review and examination.
  • Page 29 You may also have other rights which vary from state to state. If you wish to obtain performance of any obligation under this limited warranty, you should write to: DURO CORPORATION 17018 Evergreen place, ,...

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