Contents Contents General information .................... 8 About this documentation ................8 Structure of the safety notes ............... 8 1.2.1 Meaning of the signal words ............8 1.2.2 Structure of the section-related safety notes ....... 8 1.2.3 Structure of the embedded safety notes........8 Rights to claim under limited warranty ............
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Contents Startup........................ 58 General startup instructions ..............58 5.1.1 Requirements ................58 5.1.2 Hoist applications............... 58 Preliminary work and resources..............58 5.2.1 Preliminary work and tools for startup with factory setting..59 5.2.2 Preliminary work and tools for startup with keypad or with PC.. 59 Keypads ....................
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Fault memory................136 7.1.2 Switch-off responses ............... 136 7.1.3 Reset ..................137 List of faults (F00 – F113) ............... 137 SEW electronics service ................. 142 7.3.1 Hotline..................142 7.3.2 Send in for repair ..............142 Extended storage..................142 Disposal ....................143 Technical data ....................
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Contents Technical data for accessories and options ........... 170 8.2.1 Keypads................... 170 8.2.2 Interface adapters..............176 8.2.3 Front modules................180 8.2.4 Fieldbus connection..............188 ® 8.2.5 MOVI-PLC controller ............. 198 8.2.6 Switched-mode power supply UWU52A........204 8.2.7 Regenerative power supply ............. 205 8.2.8 FHS11B/12B/13B support rail mounting........
If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes 1.2.1...
MOVITRAC B and to achieve the specified product char- acteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of the documentation. In such cases, any liability for defects is excluded.
Safety notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel. Quali- fied personnel in this context are persons who are familiar with the setup, mechanical installation, troubleshooting and maintenance for this product. Further, they are qualified as follows: •...
When using the "Safe stop" function, you must observe the following publications: ® • MOVITRAC B / functional safety This documentation is available via "Documentation \ Software \ CAD" on the SEW- EURODRIVE website. 2.4.2 Document content ® This publication contains conditions and amendments related to MOVITRAC B in safety-oriented applications.
Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications in this documentation. Protect the frequency inverters from excessive strain. Do not twist any components and do not modify the insulation spaces. Do not touch any electronic components or con- tacts.
Safety notes Operation 2.10 Operation Systems with integrated frequency inverters must be equipped with additional monitor- ing and protection devices, as applicable, according to the relevant safety guidelines and regulations, such as legislation governing technical equipment, accident prevention regulations, etc. Do not touch live components or power connections until 10 minutes after disconnecting the frequency inverters from the supply voltage because there may still be some charged capacitors.
Unit structure Type designation Unit structure Type designation The following diagram shows a type designation: MC 07 0022- 2 B 1- 4- 00 /T = Technology unit /L = Paint Design (partially coated pcb) /S = SBus address 1 00 = Standard Design S0 = Safe stop 4 = 4Q (with brake chop-...
Unit structure Scope of delivery Scope of delivery The parts listed below are delivered in an accessory bag for each unit size. Illustra- Size tion no. 0XS, 0S, 0L 4, 5 Shield plate for control electronics with clamps and screws Shield plate for the power section without screws Shield plate for the power section with screws Connector for electronics terminals...
Unit structure Size 3 Size 3 [16] [15] [14] [13] [12] [11] [10] 9007199346833675 X2: PE connection X1: Power supply connection 3-phase: 1/L1 / 2/L2 / 3/L3 X4: Connection for DC link coupling –U X3: Braking resistor connection R+ (8) / R– (9) and PE connection X2: Motor connection U (4) / V (5) / W (6) X2: PE connection Electronics shield clamp...
Installation Installation notes for basic unit – mechanical aspects Installation DANGER The surface temperatures of the heat sinks can exceed 70 °C. Danger of burns. • Do not touch the heat sink. DANGER Dangerous voltages present at cables and terminals. Severe or fatal injuries from electric shock.
Installation Installation notes for basic unit – electrical aspects Installation notes for basic unit – electrical aspects 4.2.1 Recommended tools • Use a screwdriver with a 2.5 mm wide blade for connecting the electronics terminal strip X10 / X12 / X13. 4.2.2 UL-compliant installation Note the following points for UL-compliant installation:...
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Installation Installation notes for basic unit – electrical aspects Maximum val- The following maximum values/fuses must be observed for UL compliant installation: ues/fuses 230 V units / 1-phase Max. line current Max. line voltage Fuses 0003 / 0004 / 0005 / 0008 AC 5000 A AC 240 V 15 A / 250 V...
HD.. option (output choke) instead of the shielding to meet the interference emis- sion limit values. • When using shielded motor cables, e.g. prefabricated motor cables from SEW- EURODRIVE, you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible.
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Installation Installation notes for basic unit – electrical aspects Installation of The shield plate for the power section provides you with a very convenient way of install- shield plate for the ing the shield for the motor and braking resistor cables. Apply the shield and PE conduc- power section tor as shown in the figures below.
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Installation Installation notes for basic unit – electrical aspects Size 1 A shield plate for the power section with 2 retaining screws is supplied as standard with ® MOVITRAC B size 1. Mount the shield plate for the power section using the two retaining screws. 244986123 Shield plate PE connection...
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• Never start the unit if the touch guard is not installed. Size 2S SEW-EURODRIVE supplies 2 touch guards for the DC link and braking resistor termi- ® nals as standard with MOVITRAC B size 2S. When the touch guard is installed, ®...
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Installation Installation notes for basic unit – electrical aspects Install the touch guard on both covers of the power section terminals. 188886667 Cover Connection plate Screen (only for size 4) ® MOVITRAC B units of size 4 and 5 can only achieve degree of protection IP10 when the following conditions are met: •...
Installation Installation notes for basic unit – electrical aspects 4.2.5 Wiring diagram 3 x AC 400/500 V / PE ® MOVITRAC 3 x AC 230 V / PE 1 x AC 230 V / N / PE FSC11B –U PE X4 H L ⊥...
Installation Installation notes for basic unit – electrical aspects lation spaces. When heeding the usual installation notes (40 °C/100 mm (3.94 in) space above and below), cold-plate technology is not necessary. A good thermal connection to the cooler is important for safe operation of the frequency inverters: •...
Operation on IT systems • SEW recommends using insulation monitoring devices with pulse code measuring in network systems with a non-grounded star point (IT systems). Use of such devices prevents the earth-leakage monitor mis-tripping due to the earth capacitance of the inverter.
Installation Installation notes for basic unit – electrical aspects 4.2.10 Utilization category of contactors • Use only contactors in utilization category AC-3 (EN 60947-4-1). 4.2.11 Required cross sections • Supply system lead: Cross section according to rated input current I at rated load line Motor lead: Cross section according to rated output current I...
Installation Installing accessories and options – mechanical aspects – Use a copper protective earth conductor with a cross section of 10 mm • Supply system cable 10 – 16 mm – Use a copper protective earth conductor with the cross section of the supply sys- tem lead.
Installation Installing accessories and options – mechanical aspects 4.3.2 PTC braking resistors BW1 / BW3 with FKB10B BW1 and BW3 PTC braking resistors [1] can be mounted to the shield plate underneath the inverter using the angle bracket FKB10B [2], part number 1 821 621 available as op- tion.
Installation Installing accessories and options – electrical aspects 4.3.3 Flat-design resistors with FKB11B / FKB12B / FKB13B and FHS11B / FHS12B / FHS13B Proceed as follows to install flat-type braking resistors: • FKB11B / FKB12B / FKB13B: Installation on the back panel of the control cabinet: •...
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Installation Installing accessories and options – electrical aspects 4.4.2 Connecting braking resistor BW..-P / BW..-T / BW.. to X3 / X2 WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with P Risk of burns and fire. •...
Installation Installing accessories and options – electrical aspects 4.4.3 Braking resistor installation • The supply cables to the braking resistors carry a high voltage (approx. DC 900 V) during rated operation. • The surfaces of the braking resistors get very hot when the braking resistors are loaded with P .
Installation Installing accessories and options – electrical aspects ® Line filters Up to 11 kW, MOVITRAC B frequency inverters have an integrated line filter as stan- dard. They comply with the following limit value class to EN 61800-3 on the line side without further measures: •...
Installation Installing accessories and options – electrical aspects HF output filter connection without V connection (PWM frequency only 12 or DC link 16 kHz) X2/3 9007199345067147 4.4.8 HD output chokes ® • Install the output choke close to MOVITRAC B beyond the minimum clearance. •...
Only 5 loops are possible if the cable has a large diameter. To make up for this, 2 or 3 output chokes should be connected in series. SEW-EURODRIVE recommends connecting in series 2 output chokes in case of 4 windings, and 3 output chokes in case of 3 windings.
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Installation Installing accessories and options – electrical aspects The connections L1 / L2 / L3 (brown / orange / white) can be connected in any order. L1 L2 L3 L1 L2 L3 ® MOVITRAC U V W U V W 9007199753732747 Operating Instructions –...
Installation Installing accessories and options – electrical aspects 4.4.10 Connection of the regenerative power supply unit DC link connection with MDR60A0150/0370/0750 regenerative power supply unit F11 F12 F13 (AC3) Incorrect DC link connection (reverse polarity ground fault) will L1 L2 damage the connected devices Line filter NF...
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Installation Installing accessories and options – electrical aspects DC link connection with MDR60A0150 regenerative power supply unit as brake module (AC3) L1 L2 line filter NF... U1 V1 W1 ND... U2 V2 W2 PE L1 PE L1 TRIP red: MDR not ready ®...
Installation Installing accessories and options – electrical aspects 4.4.11 Connection of RS485 interface ® Installation RS485 The RS485 interface enables you to interconnect up to 32 MOVITRAC B units. interface on ® RS485 connection MOVITRAC FSC11B / 12B ® ® ®...
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Installation Installing accessories and options – electrical aspects ® MOVITRAC B system bus connection ® ® ® MOVITRAC MOVITRAC MOVIDRIVE ON OFF X12: DGND SC11 FSC11B / 12B FSC11B / 12B SC12 3 1 2 3 4 5 6 1 2 3 4 5 6 9007199279915787 ®...
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Installation Installing accessories and options – electrical aspects ® MOVITRAC B system bus connection with DFx/UOH11B gateways or DFx integrated ® in MOVITRAC UOH11B DFP21B FAULT ® MOVITRAC ADDRESS FSC11B / 12B 1 2 3 4 5 6 1 2 3 4 5 6 7 + 24 V 9007199494905355 Cable length...
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Installation Installing accessories and options – electrical aspects Cable specification Use a 4-core twisted and shielded copper cable (data transmission cable with braided copper shield). The cable must meet the following specifications: – Cable cross section 0.25 – 0.75 mm (AWG23 –...
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MOVITRAC INFORMATION ® • MOVITRAC B does not require a special firmware status. ® • Only SEW-EURODRIVE may install or remove option cards for MOVITRAC SBus connection ® MOVITRAC DFP21B FAULT FSC11B H L ⊥ 1 2 3 4 5 6...
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Installation Installing accessories and options – electrical aspects X12:9 GND reference potential for digital inputs To simplify cabling, the DFP21B can be supplied with DC 24 V from X46.7 of the ® MOVITRAC to X26.7. ® MOVITRAC B must be supplied with DC 24 V at terminals X12.8 and X12.9 when it supplies voltage to the DFP21B option.
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Installation Installing accessories and options – electrical aspects Please note: • Use a 2-core twisted and shielded copper cable (data transmission cable with braided copper shield). Connect the shield flatly on both sides of the electronics ® shield clamp of MOVITRAC .
Installation Installing accessories and options – electrical aspects 4.4.13 Setpoint adjuster connection Installing the • A: Mounting from the rear using 4 tapped holes. MBG11A setpoint • B: Mounting from the front using 2 retaining holes adjuster 56 (2.2) 68 (2.7) 188175883 Connection ®...
Installation Installing accessories and options – electrical aspects 4.4.14 Connection of the interface adapter option UWS21B Part number Interface adapter UWS21B: 1 820 456 2 Scope of delivery The scope of delivery for the UWS21B option includes: • UWS21B ® •...
Install fuses at the beginning of the mains cable behind supply bus junction (see basic unit wiring diagram). • SEW-EURODRIVE recommends that you do not use RCDs. However, if an earth- leakage circuit breaker is stipulated for direct or indirect protection against contact, observe the following: •...
DC and AC circuit DC and AC circuit AC circuit 9007199909369355 Note the corresponding connection regulations for brakes without BG/BGE or BME. Refer to the SEW publication "Drive Engineering - Practical Implementation: SEW Disk Brakes". Operating Instructions – MOVITRAC® B...
Installation Installing accessories and options – electrical aspects 4.4.19 Installation of FIO11B/21B, FSC11B/12B, FSE24B, DFP21B You can enhance the basic units with the FIO11B/21B, FSC11B/12B and FSE24B mod- ules. FSC12B FIO11B FIO21B FSC11B FSE24B X45 X40 X30 IN X30 OUT H L ⊥...
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Installation Installing accessories and options – electrical aspects Function Terminal Description Data FIO11B FIO21B FSC11B/ FSE24B System bus X46:1 SC11: SBus high CAN bus to CAN spec- ification 2.0, parts A X46:2 SC12: SBus low and B X46:3 GND: Reference Max.
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Installation Installing accessories and options – electrical aspects Connecting the • Connect the shield to the electronics shield clamp on the inverter or master control- ler and make sure it is connected over a wide area at both ends. shield ®...
B frequency inverters are factory set to be taken into operation with the SEW motor adapted to the correct power level (4-pole, 50 Hz) in V/f control mode. This means you can start up the adjusted SEW-EURODRIVE motor without project planning.
Startup Preliminary work and resources 5.2.1 Preliminary work and tools for startup with factory setting • Connect the supply system and the motor. • Connect the signal terminals. • Switch on the power supply system. 5.2.2 Preliminary work and tools for startup with keypad or with PC •...
Startup Keypads Keypads 5.3.1 FBG11B – Basic keypad Key arrangement and symbols on the keypad: 9007199348841739 ® [1] LED display when IPOS program is started Keypad functions The UP/DOWN and ENTER/OUT keys are used for navigating through the menus. Use the RUN and STOP/RESET keys to control the drive.
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Startup Keypads After copying the parameter set to the inverter, the unit is also stopped. Basic operation of the FBG11B key- Level 1 Level 2 Display inverter status speed out Enter Edit Edit/apply Display Enter ramp up value rampe up Display Edit Enter...
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Startup Keypads Menu system The LED integrated in the symbol lights up when you select a symbol. If a symbol only represents display values, the current display value appears immediately on the display. Changing parame- You can select the required parameter by selecting a symbol and pressing the ENTER ters key.
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Startup Keypads Startup using the FBG11B keypad Level 2 Level 3 Motor selection: – SEW DT/DV motor – Non-SEW motor Level 1 out Enter – SEW DRS motor out Enter – SEW DRE motor out Enter Operating mode selection: – U/f characteristic curve –...
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The startup procedure is not complete until you have returned to the main menu level by pressing the OUT key. INFORMATION The SEW motor startup is designed for 4-pole motors. It may be useful to start up 2- pole or 6-pole SEW motors as non-SEW motors. Multi-motor drive Multi-motor drives are mechanically coupled to each other (e.g.
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Startup Keypads The Stop display flashes to indicate that you have to re-enable the drive via the RUN key. The parameter P760 Locking RUN/STOP keys does not have any effect in "manual set- point adjuster" operating mode. Removing the FBG11B keypad will trigger a stop response. Operating Instructions –...
• Motor type (SEW or non-SEW motor) • Motor data – Nominal voltage and nominal frequency – Additionally for non-SEW motors: Nominal current, nominal power, power factor cosφ, and nominal speed. • Nominal line voltage Selecting a lan- The figure below shows the keys for selecting the language.
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Startup Keypads The symbol for language selection then appears on the display. Proceed as follows to select the language: • Press the language key. A list of languages is displayed on the screen. • Choose the desired language using the ↑ / ↓ keys. •...
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Startup Keypads Startup procedure 1. Enter "0" signal at terminal X12:2 (DIØ1 "/CW/STOP), 0.00rpm 0.000Amp e.g. by disconnecting X12 the electronics terminal CONTROLLER INHIBIT block. 2. Press the context key to activate the context menu. PARAMETER MODE VARIABLE MODE BASIC VIEW 3.
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Startup Keypads 7. Select the motor type. If a 2 or 4-pole SEW- C02*MOTOR TYPE 1 DT71D2 EURODRIVE motor is connected, select the correct DT71D4 motor from the list. DT80K2 If a non-SEW motor or an SEW motor with more than four poles is connected, select "NON-SEW MOTOR"...
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12. The calculation is performed. After calculation, the C06*SAVE next menu item appears automatically. FOR NON-SEW MOTORS 12. For non-SEW motors, a calibration process is re- quired to perform the calculation: • The motor is energized automatically. 13. Set "SAVE" to "YES". The data (motor parameters)
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Enter any parameter settings which differ from the factory settings in the parameter list. • In the case of non-SEW motors, set the correct brake application time (P732 / P735). • Observe the notes for starting the motor in chapter "Starting the Motor".
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Startup Keypads Manual mode The inverter can be controlled using the DBG60B keypad in manual mode (context menu → manual mode). The digital inputs will be without any functions for the duration of manual operation, with the exception of a "/Controller inhibit". A digital input "/Controller inhibit" must be as- signed a "1"...
® MOVITOOLS MotionStudio engineering software ® Start MOVITOOLS MotionStudio in the Windows start menu: Programs / SEW / MOVITOOLS MotionStudio / MotionStudio ® Press the MOVITOOLS MotionStudio [Scan] button to list all connected units in the unit tree. 189003915 You can perform a startup by right-clicking on one of the units. Refer to the online help for more information.
Startup Short description of important startup steps Short description of important startup steps ® You can directly connect the MOVITRAC B frequency inverter to a motor with the same power rating. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a MC07B0015.
Startup Short description of important startup steps 5.5.3 Restoring the factory settings (P802) You can use P802 factory setting to restore the factory setting stored in the EPROM for almost all parameters. 5.5.4 Adjusting the PWM frequency (P86x) P860 / P861 allows you to set the nominal cycle frequency at the inverter output. If P862 / P863 is set to "off", the cycle frequency may vary automatically depending on the unit utilization.
Startup Short description of important startup steps ® be set to "off" if there is no braking resistor connected to MOVITRAC B, which means ® regenerative operation is not possible. In this operating mode, the MOVITRAC B unit attempts to extend the deceleration ramp. As a result, the generated power is not too great and the DC link voltage remains below the switch-off threshold.
® MOVITOOLS MotionStudio. The "Simple positioning" application module in combination with SEW built-in encoders is currently used as a substitute for rapid/creep speed switchover via initiators. Activation is also possible subsequently. In this case, the correct TAN must be entered ®...
Startup Starting the motor in manual mode Starting the motor in manual mode You have to exit manual mode before you can enable the motor via terminals. 5.6.1 Analog setpoint specification The following table shows which signals must be present on terminals X11:2 (AI1) and X12:1 –...
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Startup Starting the motor in manual mode The following travel cycle shows by way of example how the motor is started with the assignment of terminals X12:1 – X12:4 and analog setpoints. Digital output X10:2 (DOØ2 "/Brake") is used for switching brake contactor K12. Input DIØØ...
Startup Starting the motor in manual mode 5.6.2 Fixed setpoints The following table shows which signals must be present on terminals X12:1 – X12:6 (DIØØ – DIØ5) when the "unipolar/fixed setpoint" setpoint is selected (P100) in order to operate the drive with the fixed setpoints. This terminal assignment is an example. It can be changed via parameters P601 –...
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Startup Starting the motor in manual mode The following travel cycle shows by way of example how the drive is started with the as- signment of terminals X12:1 – X12:6 and the internal fixed setpoints. Digital output X10:2 (DOØ2 "/Brake") is used for switching brake contactor K12. Input DIØØ...
For information regarding group drives, refer to chapter "Project Planning / ... / multi-axis drive, group drive". 5.10 Startup of explosion-proof AC asynchronous motors of category 2 (94/9/EC) Explosion-proof AC motors from SEW-EURODRIVE that are taken into operation with ® MOVITRAC B must be approved for such operation according to the nameplate and EC type examination certificate.
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Use the MOVITOOLS MotionStudio software for startup. During startup, parameters P560 – P566 are automatically activated for SEW motors selected and approved for Ex operation. After startup, P560 can only be activated if a motor approved for Ex operation has been started up beforehand.
Startup Communication and unit profile 5.11 Communication and unit profile ® MOVITRAC B offers digital access to all drive parameters and functions via the com- munication interfaces. The frequency inverter is controlled via fast, cyclic process data. You can use this pro- cess data channel to enter setpoints such as the setpoint speed, ramp generator time for acceleration/deceleration, etc.
Startup Communication and unit profile 5.11.1 Process data Process data (PD) are all time-critical (realtime) data of a process that have to be pro- cessed or transmitted quickly. They are characterized by high dynamic properties and actuality. Process data are, for example, setpoints and actual values of the frequency inverter, but also peripheral states of limit switches.
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Startup Communication and unit profile Setting: RS485, With this setting, the control word defined in the process output data channel is updated FIELDBUS, SBus by the set control signal source (RS485 / FIELDBUS / system bus). plus® The digital inputs and the IPOS control program continue to be involved in the con- trol process.
Startup Communication and unit profile 5.11.2 Process data configuration ® The MOVITRAC B frequency inverter can be controlled with 1 to 10 (with RS485 with 1 to 3) process data words via the communication interfaces. The number of process input data (PI) and process output data (PO) is identical. PA 1 PA 2 PA 3...
Startup Communication and unit profile PO 3 AW 44 PO 2 AW 42 PO 1 AW 40 PO 1 PO 2 PO 3 PLC address range PI 2 PI 3 PI 1 PI 3 EW 44 PI 2 EW 42 PI 1 EW 40 5945507339...
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Startup Communication and unit profile You can use the process output data words PO1, PO2 and PO3 to transmit the men- tioned setpoints across the process output data channel. You can decide yourself in which process data word the more significant part (high) or the less significant part (low) is transmitted.
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Startup Communication and unit profile Assignment Meaning Scaling ® RAMP Set to RAMP, the MOVITRAC B frequency inverter interprets the 1 digit = 1 ms transmitted setpoint value as an acceleration or deceleration ramp. The specified value corresponds to a time in ms and refers to a speed change of 3000 rpm.
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Startup Communication and unit profile not available for processing until the parameter PP data enable is set to YES (e.g. by the higher-level controller). Process output data deactivated. Setpoint processing of the frequency inverter continues until the fieldbus setpoints are acti- vated again with the last valid (frozen) process output data.
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Startup Communication and unit profile Actual value The parameters Actual value description PI1 - PI3 define the content of the process description of PI input data words transmitted by the frequency inverter to the higher-level controller (see data figure below). Each process data word is defined with an individual parameter. There- fore, three parameters are necessary for describing the process input data.
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Startup Communication and unit profile receive the same scaling so that the higher-level automation device can directly com- pare the set and actual values in the application program. There are three process data types: • Speed in rpm • Current in % I (nominal current) •...
Startup Communication and unit profile 5.11.4 Sequence control Definition of the The control word is 16 bits wide. Each bit has been assigned a frequency inverter func- control word tion. The low byte consists of 8 fixed function bits that are always valid. The assignment of the more significant control bits varies for the different control words.
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Startup Communication and unit profile Linking safety-rele- Basically, the control commands vant control com- • CONTROLLER INHIBIT mands • RAPID STOP / STOP • STOP • ENABLE can be activated simultaneously using the set control signal source, the digital inputs, plus®...
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Startup Communication and unit profile For safety reasons, the basic control block is defined in such a way that the frequency inverter with the control word setting 0000 will assume the state No enable because all commercially available fieldbus master systems will reset the outputs to 0000 the event of a fault.
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Startup Communication and unit profile Control command The control command stop causes the frequency inverter to bring the motor to a stop. If "stop" the process ramp is transmitted via the fieldbus system, this control command will use the currently indicated ramp value as brake ramp. Else, the frequency inverter uses the typical integrator ramp for this control command depending on the set parameters and integrator set.
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Startup Communication and unit profile Control word 1 Control word 1 includes the most important drive functions of the basic control block as ® well as the function bits for setpoint functions that are generated in the MOVITRAC frequency inverter in the higher-order byte. Function Assignment Controller inhibit "1"...
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Startup Communication and unit profile Control word 2 Control word 2 contains the function bits for the most important drive functions in the basic control block; the virtual input terminals in the higher-order part. These are freely- programmable input terminals that are not physically available due to missing hardware (option cards).
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Startup Communication and unit profile Status word defini- The status word is 16 bits wide. The less significant byte, the basic status block, consists tion of 8 status bits with fixed definition that reflect the most important drive states. The as- signment of the more significant status bits varies for different status words.
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Startup Communication and unit profile Fault/warning With bit 5 in the status word, the inverter signals a possible fault or warning. The result of a fault is always that the frequency inverter is no longer ready for operation. A warn- ing can occur temporarily without affecting the operating behavior of the inverter.
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Startup Communication and unit profile Status word 2 Status word 2 contains both the status information in the basis status block and the vir- tual output terminals DO10 - DO17 in the higher-level byte. By programming the terminal functions for the output terminals, all the conventional signals can be processed via the fieldbus system.
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Startup Communication and unit profile Fault number and unit status INFORMATION You find a current list with fault numbers and unit states in the parameter directory matching the firmware of your units. For more detailed information, refer to the ® MOVITRAC B operating instructions and the system manual.
Startup Communication and unit profile 5.11.5 Monitoring functions ® For safe operation of the MOVITRAC frequency inverter via communication interfaces, additional monitoring functions have been implemented that trigger an operator-defined drive function in the event of a bus fault. Two individual parameters are available for each communication interface.
Startup Communication and unit profile Timeout monitoring is useful for all communciation interfaces. However, it may vary considerably between the individual bus systems. Parameters for fieldbus timeout Value range Unit Seconds Range 0.01 s to 650.00 s in 10 ms steps Special case 0 or 650.00 = Fieldbus timeout deactivated Factory setting...
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Management byte Bits 0 – 3 contain the service identifier and define the service to be executed. Bits 4 and 5 specify the data length in bytes. The data length for SEW frequency invert- ers should be set to 4 bytes.
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Startup Communication and unit profile Bit 6 is the handshake bit. It has a different meaning depending on the bus system: • With SBus 1 (CAN) and set handshake bit (= 1), the response telegram is sent after the synchronization telegram. •...
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Startup Communication and unit profile Read Scale This service can be used to determine the scaling of a parameter. The inverter provides a so-called measurement index and a conversion index. Byte 4 Byte 5 Byte 6 Byte 7 MSB data Data LSB data Reserved...
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Startup Communication and unit profile Parameter list For detailed information on coding and access attributes of all parameters, refer to the parameter list. Incorrect service The service was performed by the inverter if the received handshake bit is the same as execution the sent handshake bit.
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Communication and unit profile Additional code The additional code contains SEW-specific return codes for faulty parameterization of the frequency inverter. They are returned to the master under Error class 8 = other error. The following table shows all possible codings for the additional code.
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Startup Communication and unit profile ® MOVILINK Additional code Error class High Description 0x00 No Error 0x10 Illegal Index 0x11 Not yet implemented 0x12 Read only 0x13 Parameter Blocking 0x14 Setup runs 0x15 Value too large 0x16 Value too small 0x17 Required hardware does not exist 0x18...
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Startup Communication and unit profile Example: Parame- An incorrect index was entered when executing a read or write service. terization error Code (hex) Meaning Error class 0x08 Other Error code 0x00 Add. code high 0x00 Add. code low 0x10 Illegal Index Example: Reading A parameter is read via communication interfaces with a read request from the program- ®...
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Startup Communication and unit profile Reading a parame- For the cyclic transmission method, the handshake bit has to be changed to activate ser- ter cyclically vice processing (execution of read service). When using acyclic PDU types, every in- verter processes every request telegram and in this way always executes the parameter channel.
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Startup Communication and unit profile Example: Writing a A parameter is written as it is read via the fieldbus interface (see figure below). parameter (WRITE) SERVER CLIENT 1. Write request (e.g. write the parameter value 2.5 s to index 8470 = rampe t11 to CW) Write request Write indication...
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1 = Error while executing service 0/1 = Bit value is changed The data length is 4 bytes for all parameters of SEW frequency inverters. Using the WRITE service as an example, the following figure represents a process of setting parameters between the controller and inverter using a cyclic PDU type. To sim- plify the sequence, only the management byte of the parameter channel is shown here.
Startup Communication and unit profile The frequency inverter only receives and returns the parameter channel while the con- troller is preparing the parameter channel for the write service. The service is not acti- vated until the moment when the handshake bit is changed (in this example, when it changes from "0"...
Startup External setpoint selection 5.12 External setpoint selection External setpoint selection Control via – Terminals – Serial interface – Setpoint potentiometer connected to AI11/AI12 5.12.1 Setpoint direction You can specify the set direction of rotation as follows: • "CW/Stop" and "CCW/Stop" when P101 Control signal source = Terminals or P101 Control signal source = 3 Wire control.
Startup Overview of parameters 5.12.4 Startup for MBG11A setpoint adjuster ® You cannot simultaneously establish communication between MOVITRAC ® MBG11A and MOVITRAC B / PC via RS485. ® The MBG11A can simultaneously specify a setpoint for up to 31 MOVITRAC B units.
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Startup Overview of parameters For a detailed parameter description, refer to the system manual or go to www.sew- eurodrive.com. Parameter group 0.. Display value P00x parameter group 00. Process values P000 speed (signed) P001 user display for DBG11B P002 frequency (signed)
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Startup Overview of parameters P076 basic unit firmware P077 firmware DBG P08x parameter group 08. Fault memory P080 – P084 faults t-0 – t-4 P09x parameter group 09. Bus diagnostics P090 PD configuration P091 fieldbus type P092 fieldbus baud rate P093 fieldbus address P094 PO1 setpoint P095 PO2 setpoint...
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Startup Overview of parameters P136 / P146 stop ramp t13 / t23 up = down 0 – 2 – 20 s P139 / P149 ramp monitoring 1 / 2 Yes / nein P15x parameter group 15. Motor potentiometer function P150 ramp t3 up = down 0.2 –...
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Startup Overview of parameters P45x parameter group 45. PI controller reference signal P450 PI actual value reference 0.0 – 100.0% P451 signal = "1" 1 / PI actual value > PI ref P5xx parameter group 5.. Monitoring functions P50x parameter group 50. Speed monitoring 1 / 2 Off (up to firmware status x.10) P500 / P502 speed monitoring 1 / 2 On / motor / regenerative...
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P805 nominal line voltage 50 – 500 V ® P806 copy DBG to MOVITRAC Yes/no P807 copy MOVITRAC B to DBG Yes/no P808 24VIO auxiliary voltage output 1 / On: 24 V switched on P809 IPOS activation P81x parameter group 81. Serial communication P810 RS485 address 0 –...
Operation Data backup Operation Data backup 6.1.1 Data backup using FBG11B ® Use the FBG11B keypad to download parameter data from the MOVITRAC B to the ® keypad or copy from the keypad to MOVITRAC Check that the required data set has been copied to the inverter. Data backup with FBG11B Level 1 Level 2...
Operation Data backup 6.1.3 Data backup using UBP11A ® Copy the parameter set from MOVITRAC B to the UBP11A parameter module. To do so, press the button at the lower end of the module. You need a pointed object for this purpose.
Operation Data backup ® 6.1.4 Data backup using MOVITOOLS MotionStudio ® ® When you use MOVITOOLS MotionStudio to transfer data to the MOVITRAC B fre- quency inverter, you must re-enable the inverter as follows: • Select the unit in the network •...
Operation Status displays Status displays 6.2.1 Basic unit / FBG11B keypad The status displays on the unit are as follows: Status Display (optionally with Basic unit status LED flash Unit status FBG11B keypad) code codes (high byte in status word 1) "ENABLE"...
Operation Status displays Cause for control- Controller inhibit (OFF) can be caused by the following conditions: ler inhibit (OFF) • Digital input terminal set to controller inhibit and active. ® • Controller inhibit due to PC manual mode via MOVITOOLS MotionStudio.
Operation Return codes (r19 – r38) Return codes (r19 – r38) Return codes when entering / editing a unit parameter in the FBG11B: Designation Meaning Only read access Parameter cannot be changed Parameter lock activated Parameters cannot be changed Factory setting in progress Parameters cannot be changed Option card missing The option card required for the function is missing.
Operation DBG60B keypad DBG60B keypad 6.4.1 Basic displays 0.00rpm Display when /CONTROLLER INHIBIT = "0". 0.000Amp CONTROLLER INHIBIT 0.00rpm Display when inverter is not enabled ("ENABLE/STOP" = 0.000Amp "0"). NO ENABLE 950.00rpm Display for enabled inverter. 0.990Amp ENABLE (VFC) Information message NOTE 6: VALUE TOO HIGH (DEL)=Quit...
Operation DBG60B keypad 6.4.2 Information messages ® Information messages on the DBG60B (ca. 2 s in duration) or in MOVITOOLS Motion- Studio/SHELL (message that can be acknowledged): No. Text DBG60B/SHELL Description ILLEGAL INDEX Index addressed via interface not available. • Attempt to execute a function that is not implemented.
Operation DBG60B keypad 6.4.3 Functions of the DBG60B keypad Key assignments for DBG60B [12] [11] [10] 247460747 STOP key Stop ↑ key Up arrow, moves up to the next menu item RUN key Start OK key OK, confirms the entry Context key Activate the context menu ↓...
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Operation DBG60B keypad Parameter mode Proceed as follows to set the parameters in parameter mode: DBG60B 1. Press the context key to activate the context menu. PARAMETER MODE VARIABLE MODE The first menu item is "PARAMETER MODE". BASIC VIEW 2. Press the OK key to start PARAMETER MODE. The P 000 SPEED first display parameter P000 "SPEED"...
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Operation DBG60B keypad 11. Use the ↑ or ↓ key to select another parameter, or \ 13. SPEED RAMPS 1 press the DEL key to switch to the menu of the param- eter subgroups. CONTROLLER INHIBIT 12. Use the ↑ or ↓ key to select another parameter sub- P 1..
Service / list of faults Device information Service / list of faults Device information 7.1.1 Fault memory The inverter stores the error message in fault memory P080. The inverter does not save a new fault until the error message has been acknowledged. The local operating panel shows the most recent error.
• Motor too large • Connect a smaller motor • Faulty output stage • Consult SEW Service if the fault cannot be reset Ground fault Immediate switch- • Ground fault in motor • Replace motor off with inhibit ®...
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• Check grounding and shielding sibly due to EMC and improve, if necessary – off with inhibit • Contact SEW Service for advice if this error reoccurs. EEPROM Stop with inhibit • Error while accessing EEPROM • Restore factory settings, perform reset and reset parameters.
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Error while executing the system • Check grounding and shielding software and improve, if necessary off with inhibit • Contact SEW Service for advice if this error reoccurs. System soft- Immediate switch- • System error • Check grounding and shielding...
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Check voltage supply of FSE24B • Check EtherCAT communication with connected FSE24B IPOS control Stop with inhibit • System error • Contact SEW Service word RAM test Immediate switch- • Internal unit error, RAM defective • Contact SEW Service Start condition Immediate switch- Only in "VFC hoist"...
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Service / list of faults List of faults (F00 – F113) Designation Response Possible cause Measures Ex-e protection Emergency stop • Duration of operation below 5 Hz • Check configuration exceeded • Shorten duration of operation below 5 Hz System bus This error number signals the EtherCAT or fieldbus master •...
SEW electronics service 7.3.1 Hotline Call the Drive Service Hotline to talk to an SEW-EURODRIVE service specialist on 365 days a year, 24 hours a day. Simply dial the prefix 0800 and then enter the key combination SEWHELP. Or simply dial 0800 739 4357.
Service / list of faults Disposal • Step 3: AC 240 V for 1 hour After you have completed the regeneration process, the unit can be used immediately or stored again for an extended period with maintenance. Disposal Observe the applicable national regulations. Dispose of the following materials separately in accordance with the country-specific regulations in force, such as: •...
SEW-EURODRIVE can provide detailed information on request. The CE-mark on the nameplate indicates conformity with the low voltage directive 2006/95/EC. SEW-EURODRIVE can issue a declaration of conformity to this effect on request. UL approval / CSA / GOST-R certificate / C-Tick ®...
Technical data Technical data of the basic unit 8.1.2 General technical data ® The following technical data applies to all MOVITRAC B frequency inverters indepen- dent of size and power. ® MOVITRAC All sizes Interference immunity Meets EN 61800-3 Interference emission with According to limit value class EMC-compliant installation •...
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Technical data Technical data of the basic unit ® MOVITRAC All sizes Installation altitude Up to h ≤ 1000 m (3281 ft) without restrictions. At h ≥ 1000 m (3281 ft), the following restrictions apply: • From 1000 m (3281 ft) to max. 4000 m (13 120 ft): –...
Technical data Technical data of the basic unit ® 8.1.3 Technical data of MOVITRAC B, 3 × 400 V AC ® Overview of MOVITRAC 400 / 500 V 230 V Supply system connection 400/500 V / 3-phase Size 0.55 / 0.74 2.2 / 3.0 15 / 20 0.25 / 0.34...
Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP The dimensions are specified in mm (in). 54.5 (2.15) 163.5 (6.437) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) *...
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 0S / 0.55 / 0.75 / 1.1 / 1.5 kW / 0.74 / 1.0 / 1.5 / 2.0 HP The dimensions are specified in mm (in). 163.5 (6.437) 80 (3.1) 149 (5.87)
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 0L / 2.2 / 3.0 / 4.0 kW / 3.0 / 4.0 / 5.4 HP The dimensions are specified in mm (in). 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8)
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 2S / 5.5 / 7.5 kW / 7.4 / 10 HP 238 (9.37) * 105 (4.13) 70 (2.8) 234 (9.21) 7 (0.3) * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 2 / 11 kW / 15 HP 130 (5.12) 229 (9.02) * 105 (4.13) 225 (8.86) 6.5 (0.26) * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 3 / 15 / 22 / 30 kW / 20 / 30 / 40 HP 251 (9.88) 200 (7.87) 105 (4.13) 247 (9.72) 7 (0.3) * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 4 / 37 / 45 kW / 50 / 60 HP 280 (11.0) 250 (9.84) * 140 (5.51) 246 (9.69) 7 (0.3) * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 400/500 V / 3-phase / size 5 / 55 / 75 kW / 74 / 100 HP 280 (11.0) 330 (13.0) 140 (5.51) 7 (0.3) ® MOVITRAC MC07B (3-phase supply system) 0550-503-4-00 0750-503-4-00 Part number ("Safe stop"...
Technical data Technical data of the basic unit ® 8.1.4 Technical data of MOVITRAC B, 3 × AC 230 V ® Overview of MOVITRAC 400 / 500 V 230 V Power supply connection 230 V / 3-phase Size 1.1 / 1.5 0.25 / 0.34 0.55 / 0.74 5.5 / 7.4...
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 163.5 (6.437) 54.5 (2.15) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) * * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 0S / 0.55 / 0.75 kW / 0.74 / 1.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8) 6 (0.2) 159.5 (6.280) * * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 0L / 1.1 / 1.5 / 2.2 kW / 1.5 / 2.0 / 3.0 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280) * * With front module FSE24B +4 mm (0.16 in)
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 1 / 3.7 kW / 5.0 HP * With front module FSE24B +4 mm (0.16 in) ® MOVITRAC MC07B (3-phase supply system) 0037-2A3-4-00 Part number ("Safe stop" integrated) 828 506 3 INPUT Nominal line voltage...
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 2 / 5.5 / 7.5 kW / 7.4 / 10 HP 130 (5.12) 229 (9.02) 105 (4.13) 225 (8.86) 6.5 (0.26) * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 3 / 11 / 15 kW / 15 / 20 HP 251 (9.88) 200 (7.87) 105 (4.13) 247 (9.72) 7 (0.3) * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 230 V / 3-phase / size 4 / 22 / 30 kW / 30 / 40 HP 280 (11.0) 250 (9.84) * 140 (5.51) 246 (9.69) 7 (0.3) * With front module FSE24B +4 mm (0.16 in) ®...
Technical data Technical data of the basic unit ® 8.1.5 Technical data of MOVITRAC B, 1 × AC 230 V ® Overview of MOVITRAC 400 / 500 V 230 V 1 x 230 V Power supply connection 230 V / 1-phase Size 1.1 / 1.5 0.25 / 0.34...
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Technical data Technical data of the basic unit AC 230 V / 1-phase / size 0XS / 0.25 / 0.37 kW / 0.34 / 0.50 HP 163.5 (6.437) 54.5 (2.15) 6 (0.2) 149 (5.87) 49.5 (1.95) 6 (0.2) 159.5 (6.280) * * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 230 V / 1-phase / size 0S / 0.55 / 0.75 kW / 0.74 / 1.0 HP 163.5 (6.437) 80 (3.1) 149 (5.87) 6 (0.2) 70 (2.8) 6 (0.2) 159.5 (6.280) * * With front module FSE24B +4 mm (0.16 in) ®...
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Technical data Technical data of the basic unit AC 230 V / 1-phase / size 0L / 1.1 / 1.5 / 2.2 kW / 1.5 / 2.0 / 3.0 HP 163.5 (6.437) 80 (3.1) 6 (0.2) 149 (5.87) 70 (2.8) 6 (0.2) 159.5 (6.280) * * With option card FSE24B +4 mm (0.16 in)
Technical data Technical data of the basic unit ® 8.1.6 MOVITRAC B electronics data Function Terminal Designa- Default Data tion Setpoint input X10:1 REF1 +10 V, I = 3 mA (differential input) X10:2 AI11 (+) 0 – 10 V (R >...
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Technical data Technical data of the basic unit DC 24 V power demand for 24 V backup mode Size Power Fieldbus DHE21B/4 demand of DBG60B FIO11B DHP11B FSE24B 2)3) option basic unit 0 MC07B..-00 0 MC07B..-S0 12 W 1, 2S, 2 17 W 3.4 W 4.5 W...
Fault memory queries and fault reset • Displaying and setting parameters • Data backup and transfer of parameter sets • Easy-to-use startup menu for SEW motors and non-SEW motors ® • Manual control of MOVITRAC Features • 5-digit 7-segment display / 6 buttons / 8 icons / setpoint adjuster •...
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Technical data Technical data for accessories and options Advanced keypad DBG60B ® Description The basic version of MOVITRAC does not have a DBG60B keypad and can be up- ® graded to include the keypad as an option. Controlling MOVITRAC 07B using the DBG60B advanced operator terminal is only possible with firmware 13 and higher.
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Technical data Technical data for accessories and options Dimension drawing The following figure shows the mechanical dimensions in mm (in): of DBG60B 45 (1.8) 18 (0.71) 1454357771 All dimensions in mm (in) Operating Instructions – MOVITRAC® B...
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Technical data Technical data for accessories and options DBM60B/DKG60B built-in housing for DBG60B Description The DBM60B option can be used to mount the keypad close to the inverter (e.g. in the control cabinet door). The DBM60B option consists of a housing in degree of protection IP65 and a 5 m (20 ft) long DKG60B extension cable.
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Technical data Technical data for accessories and options UBP11A parameter module 18028939 Part number 823 933 9 Description • For saving data from the inverter to the parameter module • For saving data from the parameter module to the inverter •...
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Technical data Technical data for accessories and options MBG11A setpoint adjuster Part number 822 547 8 Description • The MBG11A setpoint adjuster has 2 keys and a display. It allows for remote speed control in the range of –100% to +100% f (P302).
Technical data Technical data for accessories and options 8.2.2 Interface adapters UWS11A interface adapter INFORMATION The FSC11B/12B or FIO11B is required for connecting the UWS11A. Part number 822 689 X Description The UWS11A option converts RS232 signals, for example from the PC, into RS485 sig- ®...
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Technical data Technical data for accessories and options Technical data UWS11A Part number 822 689 X Ambient temperature 0 °C to 40 °C Storage temperature –25 °C to +70 °C (according to EN 60721-3-3, class 3K3) Degree of protection IP20 Voltage supply DC 24 V (I = 50 mA)
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Technical data Technical data for accessories and options Technical data UWS21B Part number 1 820 456 2 Ambient temperature 0 °C to 40 °C Storage temperature –25 °C to +70 °C (according to EN 60721-3-3, class 3K3) Degree of protection IP20 Mass 300 g (0.7 lb)
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Technical data Technical data for accessories and options Dimension drawing All dimensions in mm (in) 25 (0.98) 92.5 (3.64) 90 (3.0) 1454863115 All dimensions in mm (in) Technical data USB11A Part number 824 831 1 Ambient temperature 0 to 40 °C Storage temperature –25 °C to +70 °C (according to EN 60721-3-3, class 3K3) Degree of protection...
Technical data Technical data for accessories and options 8.2.3 Front modules ® MOVITRAC B is equipped with 2 slots for directly pluggable modules that can be used to implement many additional functions. INFORMATION The modules can only be connected to the predefined slot. Only one module per slot possible (the modules FIO11B, FSC11B/12B and FSE24B are connected to the same slot and can therefore not be used simultaneously).
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Technical data Technical data for accessories and options FIO11B analog module Part number: 1820 637 9 Description The FIO11B analog module upgrades the basic version with the following interfaces: • Setpoint input • Analog output • RS485 interface FIO11B X45 X40 1 2 3 4 5 9007199490009355 Operating Instructions –...
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Technical data Technical data for accessories and options Electronics data FIO11B analog module Function Terminal Designation Data Setpoint input X40:1 AI2: Voltage input -10 to +10 V X40:2 GND: Reference potential > 40 kΩ Resolution 10 bit Sampling time 5 ms Accuracy ±100 mV, 200 μA Analog output / X40:3...
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Technical data Technical data for accessories and options FIO21B digital module Part number 1822 541 1 Description The FIO21B digital module upgrades the basic unit with the following interfaces: • 7 additional digital inputs DI10 – DI16 • RS485 service interface ®...
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Technical data Technical data for accessories and options FSC11B communication module Part number: 1820 716 2 ® Description The FSC11B communication module provides the MOVITRAC B communication inter- ® ® faces to the outside, for communication with PLC, MOVITRAC B, MOVIDRIVE , PC or operator panel.
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Technical data Technical data for accessories and options FSC12B communication module Part number: 1824 045 3 Function Addr. 1: CAN+ 1: 2 1: ML/CANop 2: CAN- 2: 2 2: 125kBaud 3: Gnd 3: 2 3: 250kBaud 4: CAN+ 4: 2 4: 500kBaud 5: 2 5: CAN-...
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Address > 127 or address = 0 in the CANopen profile (S1:1 = ON) ® The FSC12B is only supported as of MOVITRAC firmware 1822 5632.11. Older firmware versions do not allow for communication via CAN. ® SEW-EURODRIVE recommends that you use MOVITOOLS MotionStudio version 5.80 or later. Operating Instructions – MOVITRAC® B...
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Technical data Technical data for accessories and options ® EtherCAT module FSE24B Part number: 1824 006 2 ® Description The EtherCAT FSE24B communication module upgrades the basic version with the following interfaces: ® • EtherCAT • RS485 service interface Device-ID 24V IO: 1 Gnd: 2 1 : 2...
Technical data Technical data for accessories and options 8.2.4 Fieldbus connection DFP21B fieldbus interface for PROFIBUS Part number: 1820 962 9 1823 840 8 as a kit with suitable screws. ® Description With the powerful, universal fieldbus interface option DFP21B, the MOVITRAC frequency inverter can be connected to higher-level automation systems via PROFIBUS DP and DP-V1.
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Technical data Technical data for accessories and options ® DFS11B fieldbus interface for PROFIBUS / PROFIsafe Part number: 1821 183 6 1823 863 7 as a kit with suitable screws. ® Description With the powerful, universal fieldbus interface option DFS11B, the MOVITRAC B fre- quency inverter can be connected to higher-level automation systems via PROFIBUS and PROFIsafe.
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Technical data Technical data for accessories and options DFD11B fieldbus interface for DeviceNet ® Description With the powerful, universal fieldbus interface option DFD11B, the MOVITRAC B fre- quency inverter can be connected to higher-level automation systems via the open and standardized fieldbus system DeviceNet.
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Technical data Technical data for accessories and options ® DFE24B fieldbus interface for EtherCAT ® Description With the powerful, universal fieldbus interface option DFE24B, the MOVITRAC B fre- ® quency inverter can be connected to higher-level automation systems via EtherCAT. ®...
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100 Mbd in full duplex mode Connection tech- 2 × RJ45 with internal switch and auto crossing nology Addressing 4 byte IP address and/or MAC-ID (00:0F:69:xx:xx:xx) Manufacturer ID 010A (vendor ID) GSD file name GSML-V2.1-SEW-DFE-DFS-2Ports-YYYYMMTT.xml Operating Instructions – MOVITRAC® B...
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1 – 1022, can be set via DIP switches Manufacturer ID 010A (vendor ID) GSD file name GSML-V2.1-SEW-DFE-DFS-2Ports-YYYYMMTT.xml • NOTICE Safety-related applications are implemented using PROFIsafe interfaces. Refer to the publication "DF21B PROFINET with PROFIsafe Fieldbus Interface". Operating Instructions – MOVITRAC® B...
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ETHERNET/IP Addressing 4 byte IP address and/or MAC ID (00-0F-69-xx-xx-xx) Manufacturer ID • 013B (EtherNet/IP) • "SEW-EURODRIVE" (Modbus/TCP) (Vendor ID) ® Tools for startup MOVITOOLS MotionStudio version 5.40 and higher. Firmware version No special firmware is required. ® of MOVITRAC EDS file name SEW_GATEWAY_DFE33B.eds...
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Technical data Technical data for accessories and options Fieldbus gateways Fieldbus gateways convert standard fieldbuses into the SEW SBus. This means that up to 8 inverters can be triggered using one gateway. ® The controller (PLC or PC) and the MOVITRAC frequency inverter exchange process data such as a control word or speed using the fieldbus.
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Technical data Technical data for accessories and options Gateways are available for connection to the following fieldbus systems: Separate housing Integrated in the inverter PROFIBUS DFP21B / UOH11B MC07B... / FSC11B/12B / DFP21B DeviceNet DFD11B / UOH11B MC07B... / FSC11B/12B / DFD11B ®2) EtherCAT DFE24B / UOH11B...
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Technical data Technical data for accessories and options Functional princi- fieldbus gateways have standardized interfaces. Connect lower-level ® MOVITRAC B units to the fieldbus gateway via the unit system bus (SBus). ® Front view of MOVITRAC Description Function UOH11B LED H1 (red) System error (only for gateway functional- ity) LED H2 (green)
IEC 61131-3 and PLCopen standards. The DHP11B option is integrated ex works (not in size 0XS) or is supplied in a separate UOH housing. Only SEW-EURODRIVE can carry out an expansion of the unit with this option. ®...
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Maximum 32 process data System bus • 2 system buses (CAN) for control of 12 inverters and CANopen I/O modules • CAN layer 2 (SCOM cyclic, acyclic) or via the SEW ® MOVILINK protocol • Baud rate: 125 kBd – 1 MBd •...
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Technical data Technical data for accessories and options ® MOVI-PLC basic DHE21B/41B ® Electronics data of MOVI-PLC basic DHE21B/41B: DHE21B/41B option Part number • DHE21B option: 1823 607 3 DHE41B option: 1821 160 7 Electrical supply • X26: U = DC 24 V (–15% / +20%) DGND must be grounded (PELV) •...
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Engineering takes place via one of the following interfaces: • Ethernet 2 (X37) • In preparation: USB (X35) ® Engineering for all SEW components connected to the MOVI-PLC advanced DHE41B con- ® trol card can be performed using the MOVI-PLC advanced DHE41B control card. ®...
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) or are configured via pre- defined application modules (CCU). The controllers can either be integrated directly in the unit or operate any SEW drive electronics as compact controllers (UOH housing). SEW-EURODRIVE recommends performance class Basic and Standard for ®...
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Technical data Technical data for accessories and options Performance class The CCU standard performance class is intended for application modules with single- CCU Standard axis functionality and medium response times. A maximum of 16 axes can be connected to a configurable application controller. The following application modules are available and can be started up using the"AxisConfigurator"...
Technical data Technical data for accessories and options 8.2.6 Switched-mode power supply UWU52A Technical data UWU52A switched-mode power supply Part number 188 181 7 Input voltage 1 × AC 110 – 240 V Voltage range AC 95 – 265 V, DC 110 – 300 V Frequency 50/60 Hz Maximum no-load current...
The prerequisite is a powerful supply system. For more ® detailed information, refer to the "MOVIDRIVE MDR60A/61B Regenerative Power Supply Unit and MDX62B Motor Inverter" system manual. This manual can be ordered from SEW-EURODRIVE. ® ® MOVIDRIVE MDR60A supplies the DC link of the connected MOVIDRIVE...
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Technical data Technical data for accessories and options ® MOVIDRIVE MDR60A 0150-503-00 (size 2) 0370-503-00 (size 3) 0750-503-00 (size 4) Interference emission with EMC-compliant Meets EN 61800-3: installation • with NF035-503 line filter (MDR60A0150-503-00) • with NF048-503 line filter (MDR60A0150-503-00) •...
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Technical data Technical data for accessories and options ® Technical data for MOVIDRIVE MDR60A ® MOVIDRIVE MDR60A0150/0370 size 2 and size 3 ® MOVIDRIVE MDR60A Size 2 Size 3 Standard variant 0150-503-00 0370-503-00 Variant with coated printed circuit boards 0150-503-00/L 0370-503-00/L Part number 1 825 271 0...
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Technical data Technical data for accessories and options ® MOVIDRIVE MDR60A0750/1320 size 4 ® MOVIDRIVE MDR60A Size 4 Standard variant 0750-503-00 Variant with coated printed circuit boards 0750-503-00/L Part number 826 556 9 829 673 1 INPUT Nominal line voltage 3 ×...
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Technical data Technical data for accessories and options Dimension draw- ings ® MOVIDRIVE Observe the following minimum clearance for control cabinet installation: MDR60A0150 • Above and below 100 mm each (3.9 in) size 2 • No clearance required on the side 3349923979 All dimensions in mm (in) Operating Instructions –...
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Technical data Technical data for accessories and options ® MOVIDRIVE Observe the following minimum clearance for control cabinet installation: MDR60A0370 • Above and below 100 mm each (3.9 in) size 3 • No clearance required on the side 7 (0.3) 105 (4.13) 173 (6.81) 200 (7.87)
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Technical data Technical data for accessories and options ® MOVIDRIVE Observe the following minimum clearance for control cabinet installation: MDR60A0750 • Above and below 100 mm each (3.9 in) size 4 • The minimum distance above the inverter for installing temperature-sensitive com- ponents, such as contactors or fuses, is 300 mm (11.8 in).
Technical data for accessories and options DC link connection SEW-EURODRIVE recommends using the following cable sets for DC link connection. These cable sets offer the appropriate dielectric strength and are color-coded. Color coding is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment.
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Technical data Technical data for accessories and options Dimension drawing All dimensions are specified in mm (in). 196 (7.72) 32.5 (1.28) (0.18) 9007199340909451 ® MOVITRAC B size All dimensions in mm (in) 55 (2.2) 171.5 (6,752) 220 (8.66) 7.5 (0.30) 80 (3.1) 171.5 (6,752) 220 (8.66)
UL and cUL Type BW.. braking resistors are UL and cUL approved in conjunction with MOVITRAC approval B frequency inverters. SEW-EURODRIVE will provide certification on request. The BW..-T and BW..-P braking resistors have cRUus approval independent of the ® MOVITRAC B inverter.
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Technical data Technical data for braking resistors, chokes and filters Flat design The flat-design resistors have IP54 enclosure and are equipped with internal thermal overload protection (cannot be replaced). Depending on their type, you can install the resistors as follows: •...
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• A thermal over-current relay is integrated in the BW..-P braking resistor SEW-EURODRIVE recommends implementing additional protection against overload for the wire and grid resistors by using a bimetallic relay with trip characteristics of trip class 10 or 10A (in accordance with EN 60947-4-1). Set the trip current to the value I (→...
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Technical data Technical data for braking resistors, chokes and filters Assignment to AC 230 V units Type BW027- BW027- BW018- BW018- BW018- BW012- BW012- BW012- Part number 822 422 6 822 423 4 – – – 821 680 0 – –...
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Technical data Technical data for braking resistors, chokes and filters Assignment to AC 400 V units Type BW100-006 BW168 BW268 BW147 BW247 BW347 Part number 821 701 7 820 604 X 820 715 1 820 713 5 820 714 3 820 798 4 Type BW..-T part number 1820 419 8...
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Technical data Technical data for braking resistors, chokes and filters Type BW915 BW012-025 BW012-050 BW012-100 BW0106 BW206 Part number – 821 680 0 – – – – Type BW..-T part number 1820 413 9 – 1820 140 7 1820 141 5 1820 083 4 1820 412 0 Type BW..-P part number...
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Technical data Technical data for braking resistors, chokes and filters Dimension drawing The following figure shows the mechanical dimensions in mm (in): – braking resistors BW... / BW...-T / BW...-P BW... : • 1 = Flat design The connecting lead is 500 mm (19.7 in) long.
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Technical data Technical data for braking resistors, chokes and filters BW... type Mounting Main dimensions mm (in) Fastening parts mm (in) Cable gland Mass position kg (lb) BW..-T/ BW...-P A/A' BW018-075-T 595 (23.4) 270 (10.6) 490 (19.3) 570 (22.4) 380 (15) 10.5 (0.41) 18.5 (40.8) BW039-050-T...
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4 (1.6) 20 (0.79) 6 (0.2) 17.5 (0.69) 0.5 (1) Mounting rail A mounting rail attachment HS001 is available from SEW-EURODRIVE, part number installation 822 194 4, for mounting the touch guard on a mounting rail. Operating Instructions – MOVITRAC® B...
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Technical data Technical data for braking resistors, chokes and filters Mounting braking resistors FKB10B Type Part number Size 230 V 400 V FKB10B 1821 621 8 0XS, 0S, 0L Dimension drawing for sizes 0XS, 0S, 125 (4.92) 791021195 FKB11/12/13B for FKB..B is used for submounting braking resistors under the inverter.
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Technical data Technical data for braking resistors, chokes and filters Dimension drawing 185 (7.28) 21.5 (0.846) 9007199340913035 ® MOVITRAC B size All dimensions in mm (in) 55 (2.2) 196 (7.72) 220 (8.66) 80 (3.1) 196 (7.72) 220 (8.66) 80 (3.1) 284.5 (11.20) 308.5 (12.15) Operating Instructions –...
Technical data Technical data for braking resistors, chokes and filters 8.3.2 Line chokes ND ® ND.. line chokes have cRUs approval independent of the MOVITRAC Line choke type ND 010-301 ND 020-151 Part number 826 972 6 826 973 4 Nominal voltage V 1 ×...
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Technical data Technical data for braking resistors, chokes and filters 1-phase inverter Use is required under the following circumstances: • Unit load I > 100 % • Supply system inductances < 100 µH per phase • Operation of several units that are switched simultaneously The line choke limits overvoltages caused by the switching.
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Technical data Technical data for braking resistors, chokes and filters Dimension drawing for line choke ND150.. 1455933707 Hole dimension Main dimensions mm (in) Mounting dimensions mm (in) Mass Line choke mm (in) type kg (lb) ND150-013 255 (10) 140 (5.51) 230 (9.06) 170 (6.69) 77 (3)
Technical data Technical data for braking resistors, chokes and filters 8.3.3 NF line filter • To suppress interference emission on the line side of inverters. ® • Do not switch between the NF... line filter and MOVITRAC ® • NF.. line filters have cRUus approval independent of MOVITRAC Type NF009-503 NF014-503...
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Technical data Technical data for braking resistors, chokes and filters Dimension drawing of line filter NF009- 503 – NF150-503 LINE LOAD 1456387083 Any mounting position Mounting dimensions mm Hole dimension Main dimensions mm (in) Mass Line filter PE con- (in) mm (in) type nection...
Technical data Technical data for braking resistors, chokes and filters 8.3.4 ULF11A folding ferrites Part number: 1821 213 1 (3 pcs) Description Folding ferrites are used to reduce interference emitted from the supply system cable. Use only folding ferrites with single-phase units. The delivery scope contains 3 folding ferrites.
Technical data Technical data for braking resistors, chokes and filters 8.3.5 HD output chokes You can reduce the radiated interference of the unshielded motor cable by using an out- put choke. Output choke type HD001 HD002 HD003 Part number 813 325 5 813 557 6 813 558 4 Max.
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Technical data Technical data for braking resistors, chokes and filters Dimension drawing The following figure shows the mechanical dimensions in mm (in): HD012 5 (0.2) 80 (3.1) 45 (1.8) 247576459 [1] Length = 100 mm (3.94 in) Operating Instructions – MOVITRAC® B...
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Technical data Technical data for braking resistors, chokes and filters Dimension drawing The following figure shows the mechanical dimensions in mm (in): HD100/HD101 208.5 (8.209) * 80 (3.1) 45 (1.8) 9007199616643467 * With front module FSE24B + 4 mm (0.16 in) ®...
2) A reduction of 6% I per 10 Hz applies above f = 60 Hz for the nominal through current I 3) Observe the chapter on EMC-compliant installation according to EN 61800-3 in the SEW documentation Operating Instructions – MOVITRAC® B...
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10 Hz applies above f = 60 Hz for the nominal through current I 3) Observe the chapter on EMC-compliant installation according to EN 61800-3 in the SEW documentation ® 4) Connect 2 HF...-... output filters in parallel for operation on these MOVITRAC units.
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Technical data Technical data for braking resistors, chokes and filters Dimension draw- The following figures show the mechanical dimensions in mm (in): ings of HF...-503 output filters HF008 / 015 / 022 / 030-503 HF040/055/075-503 MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® / MOVITRAC ®...
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Technical data Technical data for braking resistors, chokes and filters Dimension draw- The following figure shows the mechanical dimensions in mm (in): ings of HF...-403 output filters 1472830731 Mounting dimensions mm (in) Hole dimen- Ventilation clearances Horizontal Main dimensions mm (in) Standard installa- sion mm mm (in)
Technical data Technical data for braking resistors, chokes and filters 8.3.7 EMC module FKE12B / FKE13B Using the EMC module, you can reach limit class C1 (B) on the input and output sides. The EMC module is designed for 100 % operation and 125 % operation. Technical data Type FKE12B...
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Technical data Technical data for braking resistors, chokes and filters ® EMC module MOVITRAC Main dimensions in mm (in) FKE12B Size 0S 226 (8.90) 248 (9.76) 196 (7.72) FKE13B Size 0L 314.5 (12.38) 336.5 (13.25) 284.5 (11.20) Operating Instructions – MOVITRAC® B...
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No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
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De la Victoria 112, Esquina nueva Asunción Fax +595 21 3285539 Departamento Central sew-py@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C. Sales Fax +51 1 3493002 Los Calderos, 120-124 Service http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe...
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Address list Poland Service Tel. +48 42 6765332 / 42 6765343 Linia serwisowa Hotline 24H Fax +48 42 6765346 Tel. +48 602 739 739 (+48 602 SEW SEW) serwis@sew-eurodrive.pl Portugal Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670 Sales...
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Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O.Box 1942 Nelspruit 1200 South Korea Assembly Ansan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew-eurodrive.com...
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Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch info@imhof-sew.ch Tanzania Sales Dar es Salaam SEW-EURODRIVE PTY LIMITED TANZANIA Tel. +255 0 22 277 5780 Plot 52, Regent Estate Fax +255 0 22 277 5788 PO Box 106274 uroos@sew.co.tz Dar Es Salaam Thailand...
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Hayward, CA 94544 cshayward@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...
Index Index Control commands..........96 Controller inhibit..........96 Actual value description of process input data..92 Enable..............97 Ambient temperature ...........145 Rapid stop............96 Analog setpoint specification .........78 Stop ..............97 Auxiliary supply output .........168 Control signal source FIELDBUS ............86 RS-485...............86 Baud rate ...............50 SBus ..............86 Binary inputs ............33 TERMINALS ............85 Binary outputs ............33...
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Index Digital inputs ............168 Digital module FIO21B ...........57 Fault..............101 Digital outputs ............168 F01 overcurrent ..........137 Dimension drawings F03 Ground fault..........137 Braking resistors BW... / BW...-T / BW...-P..220 F04 Brake chopper .......... 138 BW1.4-170 braking resistor ......222 F06 Line phase failure ........138 DBG60B............172 F07 DC link overvoltage ........138 DBM60B/DKG60B ...........173...
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Index FBG11B keypad Startup ...............63 Immediate switch-off..........136 Status displays..........128 Input contactor ............37 Status of binary inputs/outputs......129 Installation FBG11B operator terminal ......60, 170 DFP21B option card in MOVITRAC® B.....47 Functions ............60 Installation altitude ..........146 Operation ............61 Insulation monitoring device ........31 Fieldbus connection ..........188 Interference emission ..........33 Fieldbus gateways ..........195...
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Index Motor start ..............78 Parameterization return codes Motor startup ............61 Additional code ..........110 Mounting position ...........21 Error class............109 Mounting rail installation Error code ............109 Braking resistor ..........212 Parametrization return codes....... 109 MOVI-PLC® ............198 PC startup ..............73 MOVI-PLC® motion and logic controller ....198 PE input connection..........32 MOVITOOLS®...
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Status word 2............102 Reading a parameter (example) ......112 Stop ..............136 Writing a parameter (example) ......114 STOP / RESET (FBG11B operator terminal)..60 SEW unit profile Storage temperature..........145 Notes on parameterization.......116 Structure of the MOVILINK® parameter channel 106 Parameterization of the inverter.......105 Submounting braking resistors ......
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Index Touch guard BS........... 221 Transport temperature ......... 145 Technical data Type designation ...........15 AC 230 V / 1-phase / size 0L ......167 Type of cooling ............ 145 AC 230 V / 1-phase / size 0S......166 AC 230 V / 1-phase / size 0XS ......165 AC 230 V / 3-phase / size 0L ......159 AC 230 V / 3-phase / size 0XS ......157 UBP11A ...............174...
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SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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