ABB DCS880 H1 Hardware Manual
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ABB DCS880 H1 Hardware Manual

Drives (20 ... 5200 a)
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Summary of Contents for ABB DCS880 H1

  • Page 1 DCS880 Hardware Manual DCS880 Drives (20 ... 5200 A)

  • Page 2: Dcs880 Drive Manuals

    DCS880 Drive Manuals List of manuals Language Publication number General DCS880 Quick Guide 3ADW000480 Safety instructions all languages 3ADW000481 DCS880 Documentation pack DCS880 CD download DCS880 Units DCS880 Flyer 3ADW000475 DCS880 Technical Catalog 3ADW000465 DCS880 Hardware Manual 3ADW000462 DCS880 Firmware Manual 3ADW000474 DCS880 Service Manual 3ADW000488...
  • Page 3 DCS880 Drives 20 ... 5200 A Hardware Manual Code: 3ADW000462R0301 Rev C Effective: 01.2018 Supersedes: 06.2017  2018 ABB Automation Products GmbH. All rights reserved. 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 4: Table Of Contents

    Armature converter DCS880 H1 ... H4........
  • Page 5 Mounting the H8 power unit inside an enclosure ........27 Planning the electrical installation Chapter overview .
  • Page 6 Maintenance Chapter overview ............. . . 65 Safety .
  • Page 7 Dimensions and weights Size H1..............106 Size H2.

  • Page 8: Safety Instructions

    Safety instructions What this chapter contains This chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, the motor or driven equipment. Read the safety instructions before you work on the unit.

  • Page 9: Installation And Maintenance Work

    Installation and maintenance work These warnings are intended for all who work on the drive, motor cable or motor. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. WARNING Only qualified electricians are allowed to install and maintain the drive! Never work on the drive, motor cable or motor when main power is applied.

  • Page 10: Grounding

    Grounding These instructions are intended for all who are responsible for the grounding of the drive. Incorrect grounding can cause physical injury, death and/or equipment malfunction and increase electromagnetic interference. WARNING Ground the drive, motor and adjoining equipment to ensure personnel safety in all circumstances, and to reduce electromagnetic emission and pick-up.

  • Page 11: Printed Circuit Boards And Fiber Optic Cables

    - Use grounding strip:     ABB order no.: 3ADV050035P0001 WARNING - Handle the fiber optic cables with care. - When unplugging optic cables, always grab the connector, not the cable itself. - Do not touch the ends of the fibers with bare hands as the fiber is extremely sensitive to dirt.

  • Page 12: Operation

    Operation These warnings are intended for all who plan the operation of the drive or operate the drive. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. WARNING Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive.

  • Page 13: The Dcs880

    The DCS880 Chapter overview This chapter describes briefly the operating principle and construction of the converter modules in short. The DCS880 converter modules The DCS880-S size H1 ... H8 are intended for controlling DC motors. Size H1 ... H5 Size H6 20 ...

  • Page 14: Type Code

    Control panel: +J428 daisy-chain option DPI-H01 kit +J429 Bluetooth control panel ACS-AP-W The technical data and specifications are valid as of going to press. ABB reserves the right to make subsequent alterations. The DCS880 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 15: Plus Codes

    Plus codes Option Option code Description ACS-AP-I standard built-in no ACS-AP-I 0J404 No Control Panel ACS-AP-W +J429 Bluetooth panel DPI-H01 +J428 daisy-chain option FDNA-01 +K451 Fieldbus DeviceNet FPBA-01 +K454 Fieldbus PROFIBUS FCAN-01 +K457 Fieldbus CANOpen FSCA-01 +K458 Fieldbus Modbus FCNA-01 +K462 Fieldbus ControlNet FECA-01...

  • Page 16: Main Circuit And Control

    Main circuit and control Armature converter DCS880 H1 ... H4 400 V and 525 V units with OnBoard field exciter 600 V units are always without OnBoard field exciter DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/0060 DCF803-0035 DCF803-0016 max. 500 V...

  • Page 17: Armature Converter Dcs880 H5

    Armature converter DCS880 H5 H5 units with optional internal field exciter DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/0060 DCF803-0035 DCF803-0016 FEX-425-Int max. 500 V Slot1 Slot2 Slot3 X205 Slot1 Slot2 X200 The DCS880 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 18: Armature Converter Dcs880 H6

    Armature converter DCS880 H6 DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/0060 DCF803-0035 DCF803-0016 FEX-425-Int F3.1 (F301 - F303) Slot1 Slot2 Slot3 X205 Slot1 Slot2 X200 The DCS880 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 19: Armature Converter Dcs880 H7 And H8

    Armature converter DCS880 H7 and H8 DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/0060 DCF803-0035 DCF803-0016 Slot1 Slot2 Slot3 X205 Slot1 Slot2 X200 The DCS880 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 20: Mechanical Installation

    Mechanical installation Chapter overview This chapter describes the mechanical installation of the DCS880. Unpacking the unit - Open the box, - take out shock dampers, - separate manual and accessories. Attention: Do not lift the drive by the cover! Delivery check Check that there are no signs of damage.
  • Page 21 See an example nameplate below. )LHOG IRU 3OXV &RGHV ^Z & > h& h> h> ^Z h> Ser. No. 0025421A17294264 1729 = Production year 2017 and week 29. Rated input voltage according to IEC. Rated output voltage according to IEC. Rated input voltage according to UL.

  • Page 22: Before Installation

    Before installation Install the drive in an upright position with the cooling section facing a wall. Check the installation site according to the requirements below. Refer to chapter for frame details. Dimensions and weights Requirements for the installation site See chapter for the allowed operation conditions of the drive.

  • Page 23: Terminal Options For Converter Modules Size H1

    Recommended air entry / exit sizes in case of filters (IP22) Size Nominal converter current [A] Air entry size [m Air exit size [m 20 ... 100 0.22 0.11 135 ... 300 290 ... 350 405 ... 520 0.31 0.15 590 ...

  • Page 24: Terminal Cover According To Vbg 4 Regulations

    Terminal cover according to VBG 4 regulations For converter modules size H1 - H4 shrouds for protection against contact are provided. Id No. Remark 3ADT631236P0001 3ADT631237P0001 3ADT631238P0001 3ADT631239P0001 BE_ABD_001_Abdeckung_b.ai Mount the H1, H2 cover using the existing lateral pins and than swing it down to snap it into the terminal row.

  • Page 25: Mounting The Converter Module H5 Inside An Enclosure

    Mounting the converter module H5 inside an enclosure Cooling air inlet Free space around the converter module The cooling fan blows the air out of the front, right and left side of the converter In mm: module. View from: Right side Front side Left side Cooling air outlet...

  • Page 26: Mounting The H7 Power Unit Inside An Enclosure

    Mounting the H7 power unit inside an enclosure Cooling air inlet Free space around the converter module The cooling fan takes the air from the back, left, right side and from the bottom of Optimum Compromise the converter module. View from: Right side Back side Left side...

  • Page 27: Mounting The H8 Power Unit Inside An Enclosure

    Mounting the H8 power unit inside an enclosure Cooling air inlet Cable entries The cooling fan takes the air from the back, left, right The cable entries are symmetric on both sides. side and from the bottom of the converter module. Nevertheless only the entries on the left side should View from: be used for cables connected to the electronic power...

  • Page 28: Planning The Electrical Installation

    Always follow local regulations. This chapter applies to all DCS880 converter modules. Attention: If the recommendations given by ABB are not followed, the drive may experience problems not covered by warranty. See also Technical Guide.
  • Page 29 Configuration C Line If a dedicated transformer / isolation transformer is used, it is possible to comply with certain connecting conditions per Configuration B without using an additional line reactor. The condition described in Configuration A will then likewise be satisfied, since the u is >...
  • Page 30 Line reactors (L ) Selection Size DCS Type Line reaktor Design Line reaktor Design 400 V... 690 V = 1 %) Fig. = 4 %) Fig. 50 / 60 Hz 2-Q Converter 4-Q Converter DCS880-S01-0020-04/05 DCS880-S02-0025-04/05 ND01 ND401 DCS880-S01-0045-04/05 DCS880-S02-0050-04/05 ND02 ND402 DCS880-S01-0065-04/05...

  • Page 31: Semiconductor Fuses (F1)

    Semiconductor fuses (F1) Aspects of fusing for the armature and field circuit of DC drives. Unit configuration Protection elements such as fuses or overcurrent trip circuits are required in all cases to protect against further damage. In some configurations, this will entail the following questions: 1.

  • Page 32: Semiconductor Fuses (F1) And Fuse Holders For Armature Circuit

    Conclusion for the field circuit Basically, similar conditions apply for both field and armature circuit. Depending on the converter used (half-controlled bridge, fully controlled bridge), some of the fault sources may not always be applicable. Due to special system conditions, such as supply via an autotransformer or an isolating transformer, new protection conditions may occur.

  • Page 33: Fuses (F3.X) And Fuse Holders For Field Circuit

    Size Converter type (2-Q) Converter type (4-Q) Fuse Fuse holder Fuse type Fuse holder North America DCS880-S01-0020-04/05 DCS880-S02-0025-04/05 50A 660V UR OFAX 00 S3L FWP-50B 1BS101 DCS880-S01-0045-04/05 DCS880-S02-0050-04/05 80A 660V UR OFAX 00 S3L FWP-80B 1BS101 DCS880-S01-0065-04/05 DCS880-S02-0075-04/05 125A 660V UR OFAX 00 S3L FWP-125A 1BS103...

  • Page 34: Single-Phase Autotransformer (T3) For Field Circuit (Adapt Voltage)

    Single-phase autotransformer (T3) for field circuit (adapt voltage) The field converters insulation voltage is higher than its rated voltage (see chapter Accessories). This provides the possibility in systems with more than 500 V mains voltage to supply the field converter directly.

  • Page 35: Line Reactors For Single- And 3-Phase Connection Of Field Converters

    Line reactors for single- and 3-phase connection of field converters Field converters DCF803-0016, FEX-425-Int and DCF803-0035 need additional external line reactors. Field converters DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060 do not need additional line reactors since they already have internal line reactors. Field converter type Field current Line reactor type...

  • Page 36: Emc Filters (E1)

    EMC filters are necessary to fulfil the standard for emitted interference if a converter shall be run at a public low voltage line, in Europe for example with 400 V . Such lines have a grounded neutral conductor. ABB offers suitable three-phase filters for 400 V . For 440 V public low voltage lines outside Europe 500 V filters are available.
  • Page 37 EMC filters Further information is The paragraphs below describe selection of the electri- • the product's actual emissions. available in the cal components in conformity with the EMC Guideline. The EMC Guideline expects EMC to be taken into The aim of the EMC Guideline is, as the name implies, account when a product is being developed;...
  • Page 38 For compliance with the protection objectives of the For emitted interference, the following apply: German EMC Act (EMVG) in systems and Specialised basic standard for emissions in light industry can EN 61000-6-3 machines, the following EMC standards must be be satisfied with special features (mains filters, screened power satisfied: cables) in the lower rating range *(EN 50081-1).

  • Page 39: Converters Size H1

    Converters size H1 ... H4 configuration using an OnBoard field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. DIOGND IACT +24VD AGND DICOM +24VD AGND Off2 (current off) AI3- AI3+ Fan acknowledge AI2-...

  • Page 40: Converters Size H5 Configuration Using Fex-425-Int Field Exciter

    Converters size H5 configuration using FEX-425-Int field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters FEX-425-Int are equipped with their own synchronization and must be supplied from independent mains supply voltage max. 500 V (single-phase or 3-phase). DIOGND IACT +24VD...

  • Page 41: Converters Size H6 Configuration Using A Fex-425-Int Field Exciter

    Converters size H6 configuration using a FEX-425-Int field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters FEX-425-Int are equipped with their own synchronization and must be supplied from independent mains supply voltage max. 500 V (single-phase or 3-phase). DIOGND IACT +24VD...

  • Page 42: Converters Size H1

    Converters size H1 ... H6 configuration using external field exciters DCF803, DCF804 Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters DCF803 / DCF804 are equipped with their own synchronization and must be supplied from independent mains supply voltage max.

  • Page 43: Converters Size H7 And H8 Configuration Using External Field Exciters Dcf803, Dcf804

    Converters size H7 and H8 configuration using external field exciters DCF803, DCF804 Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. Field converters DCF803 / DCF804 are equipped with their own synchronization and must be supplied from independent mains supply voltage max.

  • Page 44: Start, Stop And E-Stop Control

    Start, Stop and E-Stop control The relay logic is splitted into four parts: 1: Generation of the On / Off and Start / Stop commands: The commands represented by K20 and K21 (latching interface relays) can also be generated by a PLC and transferred to the terminals of the converter either by relays, using galvanic isolation or directly via 24 V signals.

  • Page 45: Cooling Fans

    Emergency stop Speed Off3 Off2 Timer relay (K15) Timer relay (K16) Block current control Off2 (current off) Mains contactor (K1) Off2 Emergency stop ramp Coast DZ_LIN_006_E-stop_b.ai Emergency stop reaction XD24 +24 VD SF_CON4_001_E-stop_b.ai Cooling fans Fan assignment for DCS880 Converter type Size Configuration Fan type...

  • Page 46: Fan Connection For Dcs880 (H1

    Fan Data for DCS880 (H1 ... H4) 3110UL AFB122 W2E200 W2E200 W2E250 W2E250 24 V intern 24 V intern Rated voltage [V 230; 1~ 115; 1~ 115; 1~ 230; 1~ Tolerance [%] +6 / -10 +6 / -10 ±10 +6 / -10 Frequency [Hz] Power consumption [W] Current consumption [A]...

  • Page 47: Fan Connection For Dcs880 (H5

    Fan data for DCS880 (H5 ... H8) R2E250-RB GR28C-2DK GR35C-2DD  400  460  Rated voltage [V 230; 1~ 400 / 460 460 /   500 V 500 V Tolerance [%] ±10 ±10 ±10 ±10 Frequency [Hz] 660  1100 ...

  • Page 48: Monitoring The Dcs880 Power Section

    Monitoring the DCS880 power section The power part of converters size H1 ... H6 is monitored by means of a galvanic isolated PTC thermistor. The PTC is installed on the heat sink in an isolated configuration. The PTC's resistance and protective effect correspond to the maximum temperature defined by the type code. The air entry temperature at the power part of converters size H7 and H8 is monitored by means of a galvanic isolated PTC thermistor.

  • Page 49: Cross-Sectional Areas - Tightening Torques

    Cross-sectional areas - Tightening torques Recommended cross-sectional area to DINVDE 0276-1000 and DINVDE 0100-540 (PE) trefoil arrangement, up to 50°C ambient temperature. Armature: Converter type C1, D1 U1, V1, W1 (2.) (2.) [A-] [A~] [mm²] [mm²] [mm²] [mm²] [mm²] [Nm] DCS880-S0B-0025-0d 1 x 6 1 x 4...

  • Page 50: Selecting The Control Cables

    Control panel cable The cable connection of the control panel to the DCS880 converter must not exceed 3 meters (10 ft). The cable type tested and approved by ABB is included in the control panel option kits. Planning the electrical installation...

  • Page 51: Connection Of A Motor Temperature Sensor To The Drive I/O

    Connection of a motor temperature sensor to the drive I/O WARNING IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either nonconductive or conductive but not connected to the protective earth. To fulfill this requirement, the connection of a thermistor (or other similar components) to the inputs of the drive can be implemented by 3 alternate ways: - There is double or reinforced insulation between the thermistor and live parts of...

  • Page 52: Electrical Installation

    Electrical installation Chapter overview This chapter describes the electrical installation procedure of the DCS880. WARNING A qualified electrician may only carry out the work described in this chapter. Follow the on the first pages of this manual. Ignoring the safety instructions can Safety instructions cause injury or death.

  • Page 53: It (Ungrounded) Systems

    IT (ungrounded) systems Don’t use EMC filters in IT systems. The screen winding of existing dedicated transformers must be grounded. For installation without low voltage switch (e.g. contactor, air-circuit-breaker) use an overvoltage protection on the secondary side of the mains transformer. The voltage shift of the isolated supply must not be larger than the voltage shift in case on an earth fault.

  • Page 54: Location F-Type Adapters And Interfaces

    Location F-type adapters and interfaces Connect the signal cables as described below. Tighten the screws to secure the extension modules and the memory unit. X13: Slot1: Control panel For small F-type extension modules control panel interface SDCS- X205: DPI-H01 Memory unit Slot2: For all F-type extension modules (recommended...

  • Page 55: Fea I/O Extension Adapter Configuration

    FEA I/O extension adapter configuration FEA-03 FEA-03 FEA-03 FEA-03 V1T V1R V1R V1T FDCO FDCO Drive Drive BG_880_003_FEA_c.ai Electrical installation 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 56: Pulse Encoder Connection

    Pulse encoder connection OnBoard encoder interface (XENC on SDCS-CON-H01) On the SDCS-CON-H01 it is possible to select the supply voltage using jumper J4D. Hardware configuration Encoder supply SDCS-CON-H01 5 V, default no sense 24 V no sense The wiring is shown in the figure below. Commissioning hint: If the drive’s measured direction of rotation is wrong or = twisted...

  • Page 57: Pulse Encoder Connection Principles

    Pulse encoder connection principles Two different encoder connections are available. 1. Differential connection; only pulse encoders generating voltage signals can be used. 2. Single-ended (push pull) connection; only pulse encoders generating voltage signals can be used. Pulse encoder connection principles: Single ended Single ended push pull...
  • Page 58 Jumper settings for differential encoders connected to Differential +5V or +24V XENC:8 SDCS-CON-H01 XENC:1 Jumper SDCS-CON-H01 1 - 2 1 - 2 Single 4 - 5 4 - 5 ended 100 nF 7 - 8 7 - 8 XENC:2 SDCS-CON-H01 ENCODER INPUT A XENC:7 5 V: 24 V:...

  • Page 59: Connecting The Signal And Control Cables

    Connecting the signal and control cables Used screened cables for digital signals, which are longer than 3 m and for all analog signals. Connect each screen at both ends by metal clamps or comparable means directly on clean metal surfaces, if both earthing points belong to the same earth line. Otherwise, connect a capacitor to earth on one end.

  • Page 60: Dcslink Wiring

    DCSLink wiring The DCSLink is a 500 kBaud serial communication between drives and drives to field exciters. It is based on CAN hardware and using twisted cables. The topology is a bus system. Switched OFF nodes can remain in the bus and do not disturb the serial communication. The function of the interface is predefined: 1.
  • Page 61 Example of two DCS880 converters, one as armature converter, the other one as large field exciter. DCS880 Converter DCS880 Converter as large field exciter SDCS-DSL-H1x SDCS-DSL-H1x GNDB GNDB X52: 1 2 3 3 2 1 X53: X52: 1 2 3 3 2 1 X53: Bus termination (J1:...
  • Page 62 Example of one DCS880 converter plus external field supply. DCS880 Converter SDCS-DSL-H1x X1:1 +24 V DCF803-0035 X1:2 X51:1 +24 V X51:2 S1100:2 GNDB GNDB S1100:1 S1100:3 1 2 3 3 2 1 X53: X3: 2 X52: Ground termination (S1100:2 open S1100:3 open) Bus termination (S1100:1 closed)

  • Page 63: Connecting A Control Unit At H7 And H8 Power Units

    Connecting a control unit at H7 and H8 power units During installation the control unit needs to be connected with the power unit using fiber optic cables. For a standard drive connect the fiber optic cables from the SDCS-DSL-H1x (control unit) to the SDCS-OPL-H01(power unit).

  • Page 64: Installation Checklist

    Installation checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the Safety on the first pages of this manual before you work on the unit. instructions MECHANICAL INSTALLATION The ambient operating conditions are allowed (see Environmental Conditions, Current ratings) The unit is mounted properly on a vertical non-flammable wall (see...

  • Page 65: Chapter Overview

    Maintenance Chapter overview This chapter contains preventive maintenance instructions. For more information see DCS880 Service Manual. Safety WARNING Read the on the first pages of this manual before performing any Safety instructions maintenance on the equipment. Ignoring the safety instructions can cause injury or death. Maintenance 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 66: Technical Data

    Technical data Chapter overview The technical data contain the technical specifications of the converter, e.g. the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings and warranty policy. Environmental Conditions System connections Environmental limit values 100 ...
  • Page 67 Regulatory compliance The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries, the components fulfil the requirements of the EU directives, see table below: European Union Directive Manufacturer's Assurance Harmonized Standards Converter module Machinery Directive 2006/42/EC Declaration of Incorporation...

  • Page 68: Current Ratings - Iec Regenerative Converters (S02)

    Current ratings - IEC regenerative converters (S02) Size Internal field current Unit type DC I DC II DC III DC IV 100 % 150 % 100 % 150 % 100 % 200 % continuous 4-Q converters 15 min 60 s 15 min 120 s 15 min...

  • Page 69: Current Ratings - Iec Non Regenerative Converters (S01)

    Current ratings - IEC non regenerative converters (S01) See the current ratings including several standard duty cycles for the DCS880 with 50 Hz and 60 Hz supplies below. The current ratings are based on an ambient temperature of maximum 40°C and an elevation of maximum 1000 m above mean sea level: Size Internal field current...

  • Page 70: Control Board Sdcs-Con-H01 (H1

    Control board SDCS-CON-H01 (H1 ... H8) The control circuit terminals are common for all sizes H1 … H8. Location of the control circuit board SDCS-CON-H01 The SDCS-CON-H01 is mounted on an electronic tray. The electronic tray is attached in the housing by means of two hinges.
  • Page 71 Intermediate cover Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 72: Control Circuit Terminal Layout

    Control circuit terminal layout Internal 24 V used External 24 V used DCS880 Reference voltage and analog inputs +VREF +10 V -VREF -10 V AGND Common ground (connected to frame) AI1+ ±10 V or 0 (4) ... 20 mA depending on J1 AI1- AI2+ ±10 V or 0 (4) ...

  • Page 73: Xai: Reference Voltages And Analog Inputs

    XAI: Reference voltages and analog inputs +VREF +10 V , ±1 % = 1 … 10 k Maximum wire size 2.5 mm -VREF -10 V , ±1 % = 1 … 10 k Maximum wire size 2.5 mm = 100 ] depending on J1 AI1+ ±10 V [R ≥...

  • Page 74: Ro1, Ro2, Ro3: Relay Outputs

    Use double shielded twisted-pair cable ( 100 , for example, PROFIBUS compatible cable) for the wiring. For best immunity, high quality cable is recommended. Keep the cable as short as possible. The maximum complete length of the link is 50 meters. Avoid unnecessary loops and running the link near power cables.

  • Page 75: Xdio: Digital Inputs / Outputs

    XDIO: Digital inputs / outputs DIO1 Maximum wire size 2.5 mm As input: DIO2 +24 V logic levels: low < 5 V , high > 15 V = 2 k Filter: 0.25 ms As output: Total output current from +24VD is limited to 200 mA Filter: 0.04 ms Related ground is DIOGND Parameter settings see...

  • Page 76: Xsmc: Mains Contactor

    XSMC: Mains contactor MCCOM Fixed output for the mains contactor 250 V / 30 V , 2 A MCNO Maximum wire size 2.5 mm Varistor protected STOCOM Fixed output for safe torque off (STO) zero current monitor 250 V / 30 V , 2 A STONO Maximum wire size 2.5 mm...

  • Page 77: Additional Terminals

    Replacing the memory unit Make sure, that the auxiliary power is off. Unscrew the memory unit and pull it out. Replace the memory unit in reverse order. Additional terminals – Use connectors Slot1 … Slot3 for F-type I/O extension modules and F-type fieldbus adapters. –...

  • Page 78: Ground Isolation Diagram

    Ground isolation diagram +VREF -VREF AGND AI1+ AI1- Common mode voltage AI2+ between channels ± 30 V AI2- AI3+ AI3- AGND AGND IACT XD2D Isolation BGND XRO1, XRO2, XRO3 Switch J6 settings: The ground (DICOM) of digital inputs DI1 … DI5 and DIL is separated from the ground (DIOGND) of digital inputs / outputs Open DIO1, DIO2 and DI6.

  • Page 79: Jumpers And Switches

    Jumpers and switches Jumper / switch Description Positions J1 (AI1) Determines whether analog input AI1 is used as a current Current (I) or voltage input Voltage (U), default J2 (AI2) Determines whether analog input AI2 is used as a current Current (I) or voltage input Voltage (U), default...

  • Page 80: Ddcs Interface Configuration

    DDCS Interface configuration Ch0 DriveBus or module bus connection to Advant Controller (star) FDCO-0x FDCO-0x FDCO-0x . . . 30 m Plastic LWL 200 m HCS . . . 0, 1, 2 ..8 NDBU-95 30 m Plastic LWL 200 m HCS AC 800M:CI 858 DriveBus Modul PEC800:CI 858 DriveBus Modul FCI:CI 810 Adaptermodul...

  • Page 81: Ddcs Branching Unit Ndbu-95

    DDCS branching unit NDBU-95 The NDBU-95 is used to implement star topology for DDCS communication. This allows a drive to fail or become unpowered without disabling the complete communication. The NDBU-95 receives messages from the master (e.g. PC) and sends them to all the drives simultaneously. Each drive has an individual address and only the addressed drive sends a reply message to the master.

  • Page 82: Dcslink Board Sdcs-Dsl-H1X (H1

    DCSLink board SDCS-DSL-H1x (H1 ... H8) The SDCS-DSL-H1x provides communication between drives. The communication hardware and protocol is based on CAN bus. This communication will be used for drive-to-drive communication (e.g. master-follower), 12-pulse operation and communication to field exciters. The communication hardware is equipped with an isolated power supply and an isolated transmitter. The bus termination can be set by jumper J1.

  • Page 83: Daisy Chain Dpi-H01 Kit (H1

    Daisy chain DPI-H01 kit (H1 ... H8) Daisy chain adapters are used to connect several drives to one control panel or to a PC via a control panel. Maximum of 32 nodes are possible. The control panel / PC is the master, while the drives equipped with a daisy chain adapter are followers.
  • Page 84 Installation 1. Inset the four stand offs into the intermediate cover. 2. Connect the patch cable between X13 on the SDCS-CON-H01 and X13 on the SDCS-DPI-H01 adapter. 3. Plug the SDCS-DPI-H01 adapter onto the standoffs. 4. Connect the grounding cable at X1 and the ground- ing standoff using the screw.
  • Page 85 Chaining a PC via a control panel This figure shows how to chain a PC via a control panel to several units. Note: When a control panel is used for a PC connection, it cannot be used to operate the units. …...

  • Page 86: Power Interface Board Sdcs-Pin-H01 (H1

    Power Interface board SDCS-PIN-H01 (H1 ... H5) The SDCS-PIN-H01 is designed for DCS880 converter modules sizes H1 ... H5 (20 A ... 1190 A). It has 4 different functions: 1. The power supply for all internal voltages of the whole drive and the connected options (H1 ... H5). 2.

  • Page 87: Technical Data

    Technical data Auxiliary incoming power XAUX (X99) Auxiliary voltage 115 V 230 V 230 V Tolerance -15 % / +10 % -15 % / +10 % -15 % / +10 % Frequency 45 Hz ... 65 Hz 45 Hz ... 65 Hz Power consumption 120 VA 120 VA...

  • Page 88: Power Supply Board Sdcs-Pow-H01 (H6

    Power supply board SDCS-POW-H01 (H6 ... H8) The SDCS-POW-H01 is designed for DCS880 converter modules and is mounted on the electronic tray. It is used for sizes H6, H7, H8 and the rebuild kit DCS880-R. The SDCS-POW-H01 generates all necessary DC voltages for the SDCS-CON-H01 and all other electronic boards.

  • Page 89: Field Circuit Interfaces Sdcs-Bab-F01 And Sdcs-Bab-F02 (H1

    Field circuit interfaces SDCS-BAB-F01 and SDCS-BAB-F02 (H1 ... H4) The OnBoard field exciter is located internally. The firing pulses are synchronized using the mains circuit L1, L2, L3 and the SDCS-CON-H01. The pulses are amplified on the SDCS-PIN-H01. The hardware structure is a three phase half controlled bridge supplied directly from the mains U1, V1, W1 via fuses F100, F101, F102.
  • Page 90 Layout SDCS-BAB-F01 for module sizes H1 and H2: SF_BABF_001_a.ai T100 Layout SDCS-BAB-F02 for module sizes H3 and H4: SF_BABF_001_a.ai X10 : F- T100 X10 : F+ Location The SDCS-BAB-F0x is located between the power part and the control board SDCS-CON-H01. Functions The SDCS-BAB-F0x is a three-phase half-controlled field exciter.
  • Page 91 Circuit diagram Typical armature circuit diagram for module sizes H1 and H2 using SDCS-PIN-H01 and SDCS-BAB-F01: Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...
  • Page 92 Typical armature circuit diagram for module sizes H3 and H4 using SDCS-PIN-H01 and SDCS-BAB-F02: Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...
  • Page 93 Typical armature circuit diagram for module size H5 using SDCS-PIN-H01: Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 94: Measuring Board Sdcs-Pin-H51 (H6

    Measuring board SDCS-PIN-H51 (H6 ... H8) The measuring board is equipped with inputs for current measurement via CTs, high ohmic voltage measurement and an input for a temperature sensor. Following connectors are available: 1. Four identical channels for current measurement on the mains side via CTs connected to X231 / X232, X241 / X242, X251 / X252 and X261 / X262.
  • Page 95 Jumpers Leave jumper J1 on separated (default). Location of the SDCS-CON-H01 Size H6: - The board is located inside the module. Module sizes H7 and H8 consist of a control unit and a power unit: - The board is located inside the power unit. Layout of the SDCS-PIN-H51 V111 R121...

  • Page 96: Firing Pulse Transformer Board Sdcs-Pin-H41 (H6

    Firing pulse transformer board SDCS-PIN-H41 (H6 ... H8) The interface to the power part of the converter modules size H6 ... H8 from 900 A up to 5200 A consists of one or two firing pulse transformer boards SCDS-PIN-H41. Single bridge converters (2Q) are equipped with one board. Converters with 2 anti-parallel bridges (4Q) require two boards.

  • Page 97: Optical Power Link Board Sdcs-Opl-H01 (H7, H8)

    Optical power link board SDCS-OPL-H01 (H7, H8) Module sizes H7 and H8 consist of a control unit and a power unit. The board provides the interface between control unit and power unit using fiber optic cables. Following connectors are available Fiber optic connectors V1, V2 connect the SDCS-CON-H01 via SDCS-DSL-H1x for control.

  • Page 98: Location Of The Sdcs-Opl-H01

    Location of the SDCS-OPL-H01 The board is located inside the power unit. Layout of the SDCS-OPL-H01 X300 X350 STO in STO out Control XSMC (X96) BL_OPL-H01_001_a.ai Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 99: Connection Between Firing And Control Board For H6

    Connection between firing and control board for H6 ... H8 2-Q, size H6 SDCS-PIN-H41 SDCS-PIN-H51 BL_PIN-H41_001_2Q_b .ai 4-Q, H6 SDCS-PIN-H51 SDCS-PIN-H41 SDCS-PIN-H41 BL_PIN-H41_002_4Q_b.ai 2-Q, sizes H7 and H8 SDCS-PIN-H41 SDCS-PIN-H51 SDCS-DSL-H1x SDCS-CON-H01 SDCS-OPL-H01 Control unit Power unit BL_PIN-H41_001_2Q_b .ai 4-Q, sizes H7 and H8 SDCS-PIN-H51 SDCS-DSL-H1x SDCS-PIN-H41...
  • Page 100 Circuit diagram Typical armature circuit diagram for module size H6 with DCS-PIN-H51 and SDCS-PIN-H41: XS23: 6,12,17 4,10 n.c. 19,20 Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...
  • Page 101 Typical armature circuit diagram for module sizes H7 and H8 with DCS-PIN-H51 and SDCS-PIN-H41: XS23: 6,12,17 4,10 n.c. 19,20 Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 102: Galvanic Isolation - T90, A92, F11, F90

    Galvanic isolation - T90, A92, F11, F90 The Galvanic isolation is an option DC-DC transducer A92 Transformer T90 SDCS-PIN-H51 for converters size H6 ... H8 and rated voltages 1000 V. For converters with a rated AC voltage of > 1000 V or 12-pulse serial >...
  • Page 103 Typical armature circuit thyristor converter diagram with SDCS-PIN-H01 and SDCS-PIN-H41 for a 4-Q H6 ... H8 converter with galvanic isolation. XS23: 6,12,17 4,10 n.c. 19,20 Technical data 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 104: Dc-Dc Transducer A92 (1)

    DC-DC transducer A92 (1) Principle circuit diagram of the DC-DC transducer A92 (1) 10 pF 1 nF Z 15 V Voltage input Output U/I SF_WAN_001_A92_a.ai Power supply 20 - 253 V AC/DC Data Selectable voltage gains 1080 1350 1620 Switch position Output voltage: 20 mA;...

  • Page 105: Transformer T90

    Transformer T90 Principle diagram of the transformer T90 (3ADT745047) Data Selectable transfer ratios U 500, 600, 690, 800,1000, 1200 V prim Output voltage: 7.3 V Insulation voltage: 1200 V Isolation test voltage: 3500 V Ambient temperature range: - 10 ... + 70 °C Weight: 2.1 kg Dimensions in mm...

  • Page 106: Size H1

    Dimensions and weights See the dimensional drawings of the DCS880 below. The dimensions are in millimeters. Size h * w * d [mm] h * w * d [inch] weight [kg] weight [lbs] 370*270*215 14.56*10.63*8.46 370*270*271 14.56*10.63*10.67 460*270*317 18.11*10.63*12.48 645*270*352 25.39*10.63*13.86 750*270*372 29.53*10.63*14.65...

  • Page 107: Size H2

    Size H2 DCS880-S01-0135 DCS880-S01-0180 DCS880-S01-0225 DCS880-S01-0270 DCS880-S02-0150 DCS880-S02-0200 DCS880-S02-0250 DCS880-S02-0300 min. min. Air flow Field terminals Field terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 121.5 112.5 164.5 (PIN-H01) Earthing M8 228 (CON-H01) Screw M10 4 x 45 = 180 MG_880_002_H2_a.ai Dimensions and weights 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 108: Size H3

    Size H3 DCS880-S01-0315 DCS880-S01-0405 DCS880-S01-0470 DCS880-S02-0350 DCS880-S02-0450 DCS880-S02-0520 600 V Units DCS880-S01-0290 DCS880-S02-0320 Air flow min. min. Field terminals Field terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 147.5 208 (PIN-H01) 272 (CON-H01) Screw M10 Earthing M10 4 x 45 = 180 MG_880_003_H3_a.ai Dimensions and weights 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 109: Size H4

    Size H4 DCS880-S01-0610 DCS880-S01-0740 DCS880-S01-0900 DCS880-S02-0680 DCS880-S02-0820 DCS880-S02-1000 600 V Units DCS880-S01-0590 DCS880-S02-0650 Weight appr. 38 kg min. min. Air flow Field terminals Field terminals Fan terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 147.5 Screw M12 195.5 243 (PIN-H01) 32.5 Earthing M12...

  • Page 110: Size H5

    Size H5 DCS880-S01-1190 DCS880-S02-1190 Weight appr. 55 kg min. min. Fan terminal Screw M6 Air flow Aux. supply terminals Signal terminals Power terminals Screw M12 17.5 290 (PIN-H01) 307 (CON-H01) * Earthing M12 MG_880_005_H5_b.ai Dimensions and weights 3ADW000462R0301 DCS880 Hardware Manual e c...

  • Page 111: Size H6

    Size H6 DCS880-S0B-0900 Busbars in mm: DCS880-S0B-1200 DC: 80 x 10 DCS880-S0B-1500 AC: 60 x 5 DCS880-S0B-2000 Weight appr. 110 kg 85.5 17 For M10 127.5 Support Support > 510 min.480 Earthing M12 Cable tray width = 40 mm Earthing M12 height = 39 mm Fan terminal 349.5...

  • Page 112: Size H7

    Size H7 (+P906) 458,2 DCS880-S0b-1900 Air outlet DCS880-S0b-2050 10x20 DCS880-S0b-2500 DCS880-S0b-3000 With external control unit (+P906) Weight appr. 180 kg SDCS-OPL-H01 Ear thing M10 For M6 Air entry MG_880_008_H7_a.ai 10x20 From the front, right, left and back 468,2 Earthing M6 MG_880_007_Control unit_a.ai Power unit Control unit...

  • Page 113: Size H8 Lefthand (+P906)

    Size H8 lefthand (+P906) DCS880-S0b-4800-0dL DCS880-S0b-5200-0dL For M10 With external control unit (+P906) DCS880 Weight appr. 315 kg Pressure switch Earthing M12 For M10 For M6 MG_800_007_D7_a.ai Busbars in mm: AC and DC: 100 x 10 Earthing M6 MG_880_007_Control unit_a.ai Control unit Power unit Dimensions and weights...

  • Page 114: Size H8 Righthand (+P906)

    Size H8 righthand (+P906) DCS880-S0b-4800-0dR DCS880-S0b-5200-0dR With external control unit (+P906) For M10 Weight appr. 315 kg DCS880 Pressure switch Earthing M12 For M10 For M6 MG_800_007_D7_a.ai Busbars in mm: AC and DC: 100 x 10 Earthing M6 MG_880_007_Control unit_a.ai Power unit Control unit Dimensions and weights...

  • Page 115: Branch Fuses Installed Inside Converter Sizes H5

    Branch fuses installed inside converter sizes H5 ... H8 Size Converter type Fuse type Fuse Size 400 V / 500 V / 525 V C1 (+) DCS880-S0b-1190-04/05 UR 900 A / 690 V DCS880-S0b-1200-04/05 UR 800 A / 660 V Branching fuse DCS880-S0b-1500-04/05 UR 1250 A / 660 V...
  • Page 116 Size 2 A [mm] B [mm] D [mm] E [mm] G [mm] Size Size 5, 6 Size 7 ... 9 Indicator max 105 4xM10 min 10 deep max d Ø 11 A [mm] Size a [mm] b [mm] c [mm] d [mm] Size Note: The given dimensions may be exceeded in some...

  • Page 117: Accessories

    Accessories DCF803-0016, FEX-425-Int and DCF803-0035 The field exciters DCF803-0016, FEX-425-Int and DCF803-0035 are half controlled 3-phase converters. All field excitiers are based on the same control board SDCS-FEX-4. The board is equipped with its own synchronization and current control. The current measurement circuit is automatically scaled depending on the rated field current of the motor.

  • Page 118: Electrical Data

    Electrical data Power part AC input voltage 110 V -15% ... 500 V +10%; single or 3-phase AC input current < DC output current Frequency Same as DCS converter AC isolation voltage 600 V Line reactor External Line fuses KTK25 for FEX-425-Int; external for DCF803-0016 and DCF803-0035 ...

  • Page 119: Dcslink Communication

    Voltage ripple of U voltage depending on operation modes Single-phase, half-controlled 0.75 0.25 3-phase, half-controlled 3-phase, full-controlled Field DZ_LIN_014_Spg-well_a.ai DCSLink communication The field converter is controlled from armature converter via DCSLink based on CAN hardware. SDCS-FEX-4 Incoming power Remarks X1:1 200 mA 24 V 24 V grounded via X51 of SDCS-DSL-4...

  • Page 120: Rs232-Port

    RS232-Port The RS232 interface is used for download the 'Field exciter firmware package'. The firmware download is activated by setting S2:1-2 before the auxiliary voltage is switched ON. Field exciter mode is S2:3-4 (default). Diagnostics All messages are sent to the armature converter and displayed in Signals 04.26, 04.27, 04.36 and 04.37.

  • Page 121: Dcf803-0016 And Dcf803-0035 Configuration (H1

    DCF803-0016 and DCF803-0035 configuration (H1 ... H8) 3-phase connection, see also parameters 28.63 and 42.68. DCF803-0016 / 35 F3.1 D1 (-) SDCS-FEX-4 5 A (+) 16 / 35 A (+) Supply voltage max. 500 V SF_DCF_003_FEX4_a.ai Single-phase connection, see also parameters 28.63 and 42.68. F3.2 DCF803-0016 / 35 F3.1...

  • Page 122: Dimensions

    Dimensions DCF803-0016 Dimensions in mm 36.5 Weight appr. 6 kg S1100 For mounting on mounting plate provide hole with diameter of min 5 mm for thermal sensor 16A 5A D1 U1 V1 W1 Earthing M6 Terminal X100, X101 cross-section max. AWG 7 MG_DCF_002_803-0016_a.ai DCF803-0035 Dimensions in mm...

  • Page 123: Fex-425-Int Configuration (H5)

    FEX-425-Int configuration (H5) 3-phase connection, see also parameters 28.63 and 42.68. F3.1 X101: FEX-425-Int X100: F301 D1(-) SDCS-FEX-4 F302 5A(+) F303 35A(+) Supply voltage max. 500 V SS_FEX4_001_config_b.ai Single-phase connection, see also parameters 28.63 and 42.68. F3.1 X101: FEX-425-Int X100: F3.2 F301 D1(-)

  • Page 124: Fex-425-Int Configuration (H6)

    FEX-425-Int configuration (H6) 3-phase connection, see also parameters 28.63 and 42.68. F3.1 FEX-425-Int F301 D1(-) Plus code +S164 SDCS-FEX-4 F302 5A(+) F303 35A(+) Supply voltage max. 500 V SS_FEX4_001_config_b.ai Single-phase connection, see also parameters 28.63 and 42.68. F3.1 FEX-425-Int F3.2 F301 D1(-) Plus code +S164...

  • Page 125: Dcf803-0050, Dcf804-0050, Dcf803-0060 And Dcf804-0060

    DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060 DCF803-0050 / 0060 and DCF804-0050 / 0060 are external single-phase field converters. The half controlled (1-Q) field exciters DCF803-0050 / DCF803-0060 include the SDCS-FEX-82, two thyristor/diode power modules and auxiliaries (power supply, line reactor L1). The full controlled (4-Q) field exciters DCF804-0050 / DCF804-0060 include the SDCS-FEX-81, four anti-parallel thyristor power modules and auxiliaries (power supply, line reactor L1).

  • Page 126: Electrical Data

    Electrical data Power part AC input voltage 110 V -15 % ... 500 V +10 %; single-phase AC input current < DC output current Frequency Same as DCS module AC isolation voltage 690 V 160 H; 45 ... 65 Hz (inside) Line reactor (L1) ...

  • Page 127: Control Unit

    Control unit The control unit includes the following main blocks: – Micro controller H8 for control and firing. – Actual DC current measurement using an AC current transformer. – High ohmic measurement of AC and DC voltage. Residual resistance to ground =3.5 M(DCF803 =1.9 M(DCF804) –...

  • Page 128: Dcslink Communication

    DCSLink communication The field converter is controlled from armature converter via DCSLink based on CAN hardware. SDCS-FEX-81 / 82 DSL communication Remarks X2:3 S1100:1 Bus termination CANL S1100: 1 = ON 120 Ohm CANH 1 = OFF no termination GNDB Ground termination S1100:2 S1100:3...

  • Page 129: Diagnostics

    Diagnostics All messages are sent to the armature converter and displayed in Signals 04.26, 04.27, 04.36 and 04.37. If the communication is broken or node numbers are mixed up the simple fault display on the SDCS-FEX-81 / 82 can be used. Therefore the unit is equipped with two small LEDs.

  • Page 130: Dcf803-0050 / 0060 And Dcf804-0050 / 0060 Configuration (E.g. 2 Motors)

    DCF803-0050 / 0060 and DCF804-0050 / 0060 configuration (e.g. 2 motors) The data exchange between SDCS-CON-H01 and DCF803-0050 / 0060 or DCF804-0050 / 0060 via serial communication is configured as a bus. This link is used to transfer references, actual values and settings for up to two field exciters.
  • Page 131 Connection example The DCSLink communication is activated by S1100:8 = ON The bus setting is made using S1100. The node numbers are set using S800 and S801. Procedure to change the node number: – Switch off the electronics supply voltage –...
  • Page 132 DCF803-0050 / DCF804-0050 X3: 2 1 X71: SDCS-FEX-81 Parts not mounted at DCF803-0050 SDCS-FEX-82 V12 / V14 are diodes at DCF803-0050 FORWARD REVERSE CANL CANH GNDB S1100:2 Termination 200 kOhm SF_DCF_001_50A-60A_b.ai C1(+) DCF803-0060 / DCF804-0060 X4: 1 2 x 115 V X3: 2 1 series connection...

  • Page 133: Dimensions

    Dimensions DCF803-0050 DCF804-0050 Direction of air flow Dimensions in mm Weight appr. 11 kg all for M6 all for M6 C1 (+) D1 (-) S1100 Signal terminals DCSLink S801 (aux. voltages) S800 V731 V730 Aux. power supply terminals X3 Sub-D all for M6 all for M6 MG_DCF_001_50A-60A_b.ai...

  • Page 134: Fuses And Fuse Holders Iec

    Fuses and fuse holders IEC Semiconductor fuses and fuse holders for AC and DC power lines The DCS880 size H1 ... H4 requires external mains fuses. For regenerative drives, DC fuses are recommended. The 4 column of the table below assigns the AC fuse to the unit. In case the unit should be equipped with DC fuses, use the same type of fuse as used on the AC side.

  • Page 135: Line Reactors Iec

    Dimensions of fuse holders OFAX xx xxx170H 3006 (IP00) OFAX 2 S3 170H3006_a.dsf Fuse holder HxWxD [mm] Protection OFAX 00 S3L 148 x 112 x 111 IP20 OFAX 1 S3 250 x 174 x 123 IP20 OFAX 2 S3 250 x 214 x 133 IP20 OFAX 3 S3 265 x 246 x 160...
  • Page 136 Line reactors type ND01 to ND06 X, Y, Z A, B, C A, B, C X, Y, Z Line reactor [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm2] ND 01 ND 02 ND 03 ND 04 ND 05 ND 06 M E _ D R O _ 0 0 1 _ N D 1 - 6 _ a .
  • Page 137 Line reactors type ND13, 14 all busbars are 40 x 10 ±2 ±2 ø1 3 ±1 ±2 M E _ D R O _ 0 0 3 _ N D 1 3 - 1 4 _ a . d s f Line reactors type ND15, 16 all busbars are 60 x 10 ±2 ø1 3...

  • Page 138: Line Reactors Type Nd401 To Nd413 (Uk = 4 %)

    Line reactors type ND17 ø 1 4 v e r z i n n t t i n - p l a t e d M E _ D R O _ 0 0 5 _ N D 1 7 _ a . d s f Line reactors type ND401 to ND413 (u = 4 %) Line reactors of types ND401 to ND413 are sized to the unit‘s nominal current and frequency (50 /...
  • Page 139 Line reactors type ND401, 402 Line reactor Ø G Ø H (uk = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND401 ND402 Terminals: WAGO Typ 202 UL File E45172 ø H tin-coated ø G ø G+5 F±1 E ±2 ME_DRO_006_ND401-402_a.ai Line reactors type ND403 to ND408...
  • Page 140 Line reactors type ND409 to ND413 Line reactor Ø G Ø H Ø K (uk = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND409 ND410 ND411 2 * 11 ND412 2 * 11 ND413 2 * 11 ø...

  • Page 141: Autotransformer (T3)

    Autotransformer (T3) Autotransformer Field current [A] Secondary current Weight Power losses Fuse F3.2 (T3) [kg] = 500 V 10 %, 50 / 60 Hz T3, 01 ≤ 6 ≤ 7 T3, 02 ≤ 12 ≤ 13 T3, 03 ≤ 16 ≤...

  • Page 142: Line Reactor (L3)

    Line reactor (L3) The ND30 is used for single-phase connection of DCF803-0016, FEX-425-Int and DCF803-0035 up to a field current of 16 A Input voltage: max. 500 V Frequency: 50 / 60 Hz 4 . 5 Ø m a x 8 0 M E _ D R O _ 0 0 9 _ N D 3 0 _ a .

  • Page 143: Auxiliary Transformer (T2) For Converter Electronics And Fans

    Auxiliary transformer (T2) for converter electronics and fans The auxiliary transformer (T2) is designed to supply the module‘s electronics and cooling fans. One transformers power and current allow supplying the single-phase fans and electronics of e.g. two H6 converters. Input voltage: 230 / 380 ...

  • Page 144: Supply Transformer (T8) For Cooling Fan

    Supply transformer (T8) for cooling fan The three phase autotransformer (T8) is designed to supply the cooling fan in a H8 converter. Cooling fan: 460 V or 500 V Input voltage: 500 / 460 V or 600 / 530 V ±15 %, 500 V 460 V...

  • Page 145: Other Cables

    Other cables DCSLink cable Dismantle for shield grounding 30 mm 10 mm 40 mm Screen 10 mm Cable wire sheath netting Tinfoil black black white white blue blue black black Two cable pairs screen 20 mm screen 20 mm not twisted Heat shrink tubing Heat shrink tubing Cable...

  • Page 146: Optical Cables

    Optical cables Different optical cables are available. Kind of cable Connector cable length Ident. no. Fig. Plastic optic fibre single cable plug 0.5 to 30 m 3ADT693324 Plastic optic fibre double cable plug 0.5 to 30 m 3ADT693318 HCS silica (double) without plastic jacket plug 30 to 50 m 3ADT693355...
  • Page 147 ABB Automation Products Wallstadter Straße 59 D-68526 Ladenburg Germany Telefon: +49(0)6203-71-7608 *462R0301A8040000* Telefax: +49(0)6203-71-7609 *462R0301A8040000* www.abb.com/dc-drives...

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