Emerson Fisher FIELDVUE DVC6000 Instruction Manual
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Emerson Fisher FIELDVUE DVC6000 Instruction Manual

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Supported Product
D102794X012
Fisherr FIELDVUE™ DVC6000 Digital Valve
Controllers Instruction Manual
(Supported)
Supported products may not be manufactured again in any Emerson Process Management location under any
conditions. Spare parts availability is 7 years of best effort. Technical support is available.
Post‐sale documents (such as instruction manuals and quick start guides) are available on the CD and FishWeb. Many
are also available at www.fisher.com.
Instruction manuals for supported products may be updated, if required, to support products in the field.
Pre‐sale documents (such as bulletins) for supported products are included on FishWeb for internal use. They are not
included on the CD.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
E 2013 Fisher Controls International LLC. All rights reserved.
DVC6000 Digital Valve Controllers
October 2013

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  • Page 1 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.
  • Page 3 Instruction Manual D102794X012 DVC6000 Digital Valve Controllers September 2013 Fisher FIELDVUEt DVC6000 Digital Valve Controllers Introduction and Specifications This manual applies to: Installation Instrument Level AC, HC, AD, PD HC, AD, PD, ODV Device Type Basic Setup Device Revision Hardware Revision Detailed Setup Firmware Revision 2−6...

  • Page 4: Device Revision 1

    DVC6000 Digital Valve Controllers Fast Key Sequence for Instrument Level HC, AD, PD, and ODV Fast-Key Fast-Key Function/Variable Coordinates Function/Variable Coordinates Sequence Sequence A Minus B 3-5-3 End Point Pressure Control 1-2-2-2-4 Actuator Style 1-2-6-4 1-2-3-6-5-1 Failure Group Enable 11-I Alert Conditions 1-2-3-7-5-1 1-2-3-6-2...
  • Page 5 DVC6000 Digital Valve Controllers Fast Key Sequence for Instrument Level HC, AD, PD, and ODV Fast-Key Fast-Key Function/Variable Coordinates Function/Variable Coordinates Sequence Sequence Partial Stroke Test Travel Partial Stroke Test Enable 1-2-7-1 1-2-3-4-1 Partial Stroke Test Pressure Limit 1-2-3-6-1 10-G Travel / Pressure Select 1-2-2-2-1 Partial Stroke Test Start Point...
  • Page 6 DVC6000 Digital Valve Controllers Field Communicator Menu Tree for Instrument Level HC, AD, PD, and ODV Hot Key 1‐2‐1‐4 Burst Mode 1 Instrument Mode 1‐2‐1 2 Control Mode 1 Burst Enable Mode and Protection 3 Protection 2 Change Burst Enable 1 Instrument Mode 4 Stabilize/Optimize 3 Burst Command...
  • Page 7 DVC6000 Digital Valve Controllers 1‐2‐2‐1‐1 Travel Tuning 1 Travel Tuning Set 2 Integral Enable 3 Integral Gain 4 Stabilize / Optimize 5 Performance Tuner 1‐2‐2‐1‐2 Integral Settings 1 Integral Dead Zone 2 Integral Limit 1‐2‐3‐1‐3 1‐2‐2‐1‐3 Processor Impaired Alerts 1‐2‐2‐2‐2 Pressure Tuning Cutoffs and Limits 1 Offline/Failed Alert Enable...
  • Page 8 DVC6000 Digital Valve Controllers Fast Key Sequence for Instrument Level AC Fast-Key Fast-Key Function/Variable Coordinates Function/Variable Coordinates Sequence Sequence Actuator Style 1-1-2-2-4 1-1-2-3-2-2 Pressure Proportional Gain Analog Input Calibration 1-3-1 1-2-3-4-1-2 Analog Input Range Hi 1-2-2-2 Pressure Range Hi 1-2-3-5-1 Analog Input Range Lo 1-2-2-3 Pressure Range Lo...

  • Page 9: Dd Revision 4

    DVC6000 Digital Valve Controllers Field Communicator Menu Tree for Instrument Level AC Hot Key 1 Instrument Mode 2 Protection 1‐1‐1 Auto Setup 1 Setup Wizard 1‐1‐2‐2 2 Relay Adjust Press & Actuator 3 Auto Travel Calib 1 Tvl/Press Select 2 Pressure Units 1‐1‐2 1‐1 3 Max Supply Press...
  • Page 10 DVC6000 Digital Valve Controllers THE FIELDVUE DVC6000 DIGITAL VALVE CONTROLLERS IS A CORE COMPONENT OF THE PLANTWEBt DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINKt SOFTWARE, THE DVC6000 PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR.

  • Page 11: Table Of Contents

    Introduction and Specifications Section 1 Introduction Scope of Manual ............Conventions Used in this Manual .

  • Page 12: Scope Of Manual

    Figure 1-1. Sliding-Stem Control Valve with cautions and warnings. If you have any questions FIELDVUE DVC6010 Digital Valve Controller about these instructions, contact your Emerson Process Management sales office before proceeding. Some of the procedures also contain the sequence of...

  • Page 13: Description

    (D103308X012) Using a personal computer and ValveLink software or D Fisher FIELDVUE DVC6000 Digital Valve AMS Suite: Intelligent Device Manager, or a Field Communicator, you can perform several operations Controllers Quick Start Guide (D102762X012)

  • Page 14: Educational Services

    FIELDVUE Instrument Instruction Manuals (D103265X012) D HART Field Device Specification − Supplement Educational Services to Fisher FIELDVUE DVC6000 Digital Valve Controller Instruction Manual (D103649X012) For information on available courses for DVC6000 digital valve controllers, as well as a variety of other...
  • Page 15 Introduction and Specifications Table 1-2. Specifications Available Configurations Maximum: 10 bar (145 psig) or maximum pressure rating of the actuator, whichever is lower DVC6010: Sliding-stem applications DVC6020: Rotary and long-stroke sliding-stem Medium: Air or Natural Gas applications [over 102 mm (4 inch) travel] Air: Supply pressure must be clean, dry air that DVC6030: Quarter-turn rotary applications meets the requirements of ISA Standard 7.0.01.
  • Page 16 Humidity Limits TIIS— Technology Institution of Industrial Safety 0 to 100% condensing relative humidity with (Japan) minimal zero or span shifts Contact your Emerson Process Management sales office for classification/certification specific information Electrical Classification Hazardous Area: IEC 61010 Compliance Requirements (Valve-Mounted Instruments only) CSA—Intrinsically Safe, Explosion-proof,...
  • Page 17 Introduction and Specifications Table 1-2. Specifications (continued) Stem/Shaft Travel Cover: Thermoplastic polyester Elastomers: Nitrile (standard) Linear Actuators with rated travel between 6.35 mm (0.25 inch) and 606 mm (23.375 inches) Options Rotary Actuators with rated travel between 50 degrees and 180 degrees Supply and output pressure gauges or J Tire valves, J Integral mounted filter regulator, Mounting...
  • Page 18 DVC6000 Digital Valve Controllers Table 1-4. Hazardous Area Classifications—CSA (Canada) Certification Enclosure Type Certification Obtained Entity Rating Temperature Code Body Rating Vmax = 30 VDC Ex ia Intrinsically Safe Imax = 226 mA Class I,II,III Division 1 GP A,B,C,D,E, T5(Tamb ≤ 80_C) Type 4X, IP66 F,G per drawing GE42818 Ci = 5 nF...
  • Page 19 Introduction and Specifications Table 1-5. Hazardous Area Classifications—FM (United States) Certification Enclosure Type Certification Obtained Entity Rating Temperature Code Body Rating Vmax = 30 VDC IS Intrinsically Safe Imax = 226 mA Class I,II,III Division 1 GP A,B,C,D, T5(Tamb ≤ 80_C) Type 4X, IP66 E,F,G per drawing GE42819 Ci = 5 nF...
  • Page 20 DVC6000 Digital Valve Controllers Table 1-6. Hazardous Area Classifications—ATEX Enclosure Certificate Type Certification Obtained Entity Rating Temperature Code Rating II 1 G & D Intrinsically Safe = 30 VDC = 226 mA Ex ia IIC T5/T6 Ga T5(Tamb ≤ 80_C) IP66 Dust = 5 nF...
  • Page 21 Introduction and Specifications Table 1-7. Hazardous Area Classifications—IECEx Enclosure Certificate Type Certification Obtained Entity Rating Temperature Code Rating Ui = 30 VDC Intrinsically Safe Ii = 226 mA T5(Tamb ≤ 80_C) IP66 Ex ia IIC T5/T6 per drawing GE42990 Ci = 5 nF T6(Tamb ≤...
  • Page 22 DVC6000 Digital Valve Controllers 1-12 September 2013...
  • Page 23 Installation Section 2 Installation Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Areas ..............
  • Page 24 DVC6000 Digital Valve Controllers Communication Connections ..........2-29 Wiring Practices Control System Requirements...

  • Page 25: Section 2 Installation

    Installation Installation WARNING The DVC6000 can be used with either air or natural To avoid static discharge from the gas as the supply medium. If using natural gas as the plastic cover when flammable gases pneumatic supply medium, natural gas will be used in or dust are present, do not rub or the pneumatic output connections of the DVC6000 to clean the cover with solvents.

  • Page 26: Hazardous Area Classifications And Special Instructions For "Safe Use" And

    Always refer to the nameplate itself to and B-7 for FM loop schematics, and figures B-2 and identify the appropriate certification. B-9 for typical FM nameplates. Contact your Emerson Process Management sales office for ATEX approval/certification information not listed here.

  • Page 27: Iecex

    Installation IECEx Flameproof Conditions of Certification Operating ambient temperature: −52_C or −40_C to + 85_C Intrinsically Safe, Type n, Flameproof Refer to table 1-6 for additional approval information, Ex ia / Ex nC / Ex nA/ Ex d and figure B-14 for typical ATEX Flameproof 1.

  • Page 28: Mounting Guidelines

    DVC6000 Digital Valve Controllers CAP SCREW, FLANGED MACHINE SCREW SHIELD ADJUSTMENT ARM CONNECTOR ARM CAP SCREW PLAIN WASHER 29B1674-A / DOC Figure 2-1. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuator with up to 2 Inches Travel Mounting Guidelines Note DVC6010 on Sliding-Stem Actuators Up Do not use the stainless steel...
  • Page 29 Installation HEX NUT CAP SCREW, FLANGED FEEDBACK ARM LOCK WASHER EXTENSION, BIAS SPRING ADJUSTMENT ARM SPACER MACHINE SCREW, FLAT HEAD HEX NUT, FLANGED MACHINE SCREW LOCK WASHER SHIELD MACHINE SCREW, LOCK WASHER, PLAIN WASHER HEX NUT CONNECTOR ARM Figure 2-2. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuator with 2 to 4 Inches Travel 3.

  • Page 30: Dvc6020 On Long-Stroke

    DVC6000 Digital Valve Controllers Note Note When performing the following steps, Do not use the stainless steel ensure there is enough clearance DVC6020S in high vibration service between the adjustment arm and the where the mounting bracket uses feedback arm to prevent interference standoffs (spacers) to mount to the with the bias spring.
  • Page 31 Installation LOCK WASHER CAM/ROLLER POSITION MARK CAP SCREW CAP SCREW, HEX SOCKET PLAIN WASHER HEX NUT STUD, CONT THREAD MOUNTING PLATE VENT STUD, CONT THREAD HEX NUT PLAIN WASHER VENT ADAPTOR 29B1665-B / DOC SECTION A‐A SPACER Figure 2-4. FIELDVUE DVC6020 Digital Valve Controller Mounted on Long-Stroke Sliding-Stem Actuator MACHINE SCREW MOUNTING ADAPTOR CAP SCREW, HEX SOCKET...

  • Page 32: Dvc6030 On Quarter-Turn Actuators

    DVC6000 Digital Valve Controllers FOLLOWER ARM MOUNTING EXTENSION ADAPTER MACHINE SCREW, LOCK WASHER, HEX NUT MOUNTING CAP SCREW, BRACKET HEX SOCKET BIAS SPRING ARM ASSEMBLY PIN ARM ASSEMBLY FEEDBACK CAP SCREW ARM ASSEMBLY 29B1673-A / DOC Figure 2-7. Locating Adjustment Arm Pin in Feedback Arm of a FIELDVUE DVC6020 Digital Valve Controller DVC6030 on Quarter-Turn Actuators Figure 2-6.
  • Page 33 Installation MOUNTING BRACKET FEEDBACK ARM TRAVEL INDICATOR PIN 29B1703-A / DOC SPACER TRAVEL INDICATOR 19B3879−A / DOC Figure 2-8. Mounting a FIELDVUE DVC6030 Digital Valve Controller on a Rotary Actuator (Fisher 1032 Size 425A Shown) 4. If required, attach the spacer to the actuator shaft. Note Refer to figures 2-9 and 2-10.
  • Page 34 DVC6000 Digital Valve Controllers STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY (DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI. ) IN THIS POSITION, THE “B” HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING.

  • Page 35: Dvc6005 Base Unit

    Installation HOLE A HOLE B 10C1796-A / Doc TRAVEL INDICATOR PIN FEEDBACK ARM BIAS SPRING 48B4164-B / DOC Figure 2-12. FIELDVUE DVC6005 Base Unit with Mounting Bracket (Rear View) Figure 2-11. Positioning Travel Indicator Pin in the Feedback Arm (Viewed as if Looking from the FIELDVUE DVC6030 toward the Actuator) DVC6015 on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel...
  • Page 36 DVC6000 Digital Valve Controllers SPACER Note 1-INCH 1/4-20 HEX HEAD SCREW While the housing differs on the DVC6015 and the DVC6010, feedback parts are the same. Refer to the following guidelines when mounting on sliding-stem actuators with up to 4 inches of travel. Where a key number is referenced, figure 8-7.
  • Page 37 Installation 8. Install the external lock washer on the adjustment installations use the long feedback arm [62 mm (2.45 arm. Position the adjustment arm in the slot of the inches) from roller to pivot point]. Installations on 1051 connector arm and loosely install the flanged hex nut. size 33 and 1052 size 20 and 33 actuators use the short feedback arm [54 mm (2.13 inches) from roller to 9.

  • Page 38: Dvc6035 On Quarter-Turn Actuators

    DVC6000 Digital Valve Controllers figure 2-4). If necessary, reposition the cam to attain alignment. DVC6035 FEEDBACK ARM DVC6035 MOVEMENT FEEDBACK ARM MOVEMENT DVC6035 on Quarter-Turn Actuators If ordered as part of a control valve assembly, the factory mounts the remote feedback unit on the actuator, makes pneumatic connections to the E0989 49B7988 / Doc...
  • Page 39 Installation 5. Attach the travel indicator, to the shaft connector or spacer as described in the mounting kit instructions. Note 6. Attach the mounting bracket to the remote feedback unit. ValveLink software and the Field 7. Position the remote feedback unit so that the pin on Communicator use the convention of the travel indicator, engages the slot in the feedback clockwise (figure 2-9) and...

  • Page 40: 67Cfr Filter Regulator

    DVC6000 Digital Valve Controllers FISHER 67CFR CAP SCREWS O-RING NOTE: APPLY LUBRICANT SUPPLY CONNECTION W8077 / IL Figure 2-15. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 Digital Valve Controller 67CFR Filter Regulator Casing-Mounted Regulator Use the separate 67CFR filter regulator casing A 67CFR filter regulator, when used with DVC6000 mounting bracket provided with the filter regulator.

  • Page 41: Pneumatic Connections

    40 micrometers in diameter will CONDUIT CONNECTIONS suffice in most applications, check (BOTH SIDES) with an Emerson Process Management field office and industry OUTPUT A instrument air quality standards for CONNECTION use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance.
  • Page 42 Contact your Supply and output pressure gauges may be supplied Emerson Process Management sales office for on the digital valve controller. The output pressure information on obtaining a Natural Gas Certified, gauges can be used as an aid for calibration.

  • Page 43: Output Connections

    Installation Output Connections A factory mounted digital valve controller has its output piped to the pneumatic input connection on the actuator. If mounting the digital valve controller in the field, or installing the remote-mounted DVC6005 base unit, connect the 1/4 NPT digital valve controller output connections to the pneumatic actuator input connections.

  • Page 44: Special Construction To Support Solenoid Testing

    DVC6000 Digital Valve Controllers 24/48 VDC CONTROL SIGNAL 110/220 VAC, etc. (4-20 mA, 0-20 mA, 0-24 VDC) CONTROL LINE Port A Port B DVC6000 DIGITAL VALVE SUPPLY PRESSURE CONTROLLER WITH RELAY C MONITORING LINE NOTES: 1/4-18 NPT X 3/8 OD TUBING SPRING RETURN ACTUATOR ELECTRICAL WIRING E1048...

  • Page 45: Electrical Connections

    Installation To connect a remote vent to DVC6020 digital valve WARNING controllers—replace the standard mounting bracket (key 74, figures 8-3 and 8-5) with the vent-away This unit vents the supply medium bracket (key 74). Install a pipe plug in the vent-away into the surrounding atmosphere.

  • Page 46: Ma Loop Connections

    DVC6000 Digital Valve Controllers SAFETY GROUND WARNING TALK− TALK+ To avoid personal injury or property damage caused by fire or explosion, remove power to the instrument before removing the terminal box cover in an area which contains a potentially explosive atmosphere or has been classified as hazardous.

  • Page 47: Remote Travel Sensor Connections

    4. Connect one wire of the 3-conductor shielded cable between terminal 1 on the feedback unit and terminal D Emerson Process Management supplied 1 on the base unit. DVC6015, DVC6025 or DVC6035 feedback unit, 5. Connect the second wire of the 3-conductor...
  • Page 48 DVC6000 Digital Valve Controllers FEEDBACK CONNECTIONS TERMINAL BOX W8477 / IL W8475 / IL GROUND BASE UNIT FEEDBACK UNIT SCREW TO FEEDBACK UNIT TERMINAL 3 TO FEEDBACK UNIT TERMINAL 2 TO FEEDBACK UNIT TERMINAL 1 TERMINAL 1 TERMINAL 2 TERMINAL 3 W8476 / IL W8478-1 / IL FEEDBACK UNIT...
  • Page 49 Installation 4. Connect one wire of the 3-conductor shielded cable between the terminal labeled “30kW” on the base unit and one end lead of the potentiometer. 5. Connect the second wire of the 3-conductor shielded cable between the middle lead (wiper) of the 10 kOhm potentiometer to Terminal 2 on the base unit.
  • Page 50 DVC6000 Digital Valve Controllers 6. Connect the third wire of the 3-conductor shielded 9. Replace and tighten the base unit cover. cable between between a lead on fixed resistor (R Example: Using a linear potentiometer rated at 400 and terminal #3 of the base unit. Ohms/inch on an actuator with 16”...

  • Page 51: Communication Connections

    Installation Test Connections Communication Connections WARNING WARNING Personal injury or property damage Personal injury or property damage caused by fire or explosion may occur caused by fire or explosion may occur if this connection is attempted in a if this connection is attempted in a potentially explosive atmosphere, or potentially explosive atmosphere or in in an area that has been classified as...

  • Page 52: Wiring Practices

    HART filter, refer to the separate HART filter instruction manual. Control System Requirements Contact your Emerson Process Management sales There are several parameters that should be checked office if assistance is needed to determine if your to ensure the control system is compatible with the system requires a filter.

  • Page 53: Voltage Available

    Installation THUM ADAPTER TOTAL LOOP (IF USED) CABLE RESISTANCE COMPLIANCE VOLTAGE CONTROL SYSTEM VOLTAGE INTRINSIC SAFETY AVAILABLE AT HART BARRIER − FILTER − (if used) INSTRUMENT (if used) Calculate Voltage Available at the Instrument as Example Calculation follows: 18.5 volts (at 21.05 mA) Control system compliance voltage –...
  • Page 54 2-26 to the control system terminals. For specific parameter information relating to your 2. Set the control system to provide maximum output control system, contact your Emerson Process current. Management sales office. 2-32...

  • Page 55: Maximum Cable Capacitance

    Burst cable length, select a wire with lower capacitance per Command 3. In burst mode, the digital valve controller foot. Contact your Emerson Process Management provides digital information to the HART Tri-Loop September 2013...
  • Page 56 DVC6000 Digital Valve Controllers HART-to-Analog Signal Converter. The HART Tri-Loop converts the digital information to a 4 to 20 Set the Burst Operation (1-2-1-4) mA analog signal. Each burst message contains the latest value of the primary (analog input), secondary 1.
  • Page 57 Basic Setup Section 3 Basic Setup Instrument Mode ............Configuration Protection .
  • Page 58 DVC6000 Digital Valve Controllers Basic Setup (1-1) Instrument Mode To setup and calibrate the instrument, the instrument WARNING mode must be Out Of Service. Changes to the instrument setup may To view the instrument mode, press the Hot Key and cause changes in the output pressure select Instrument Mode.
  • Page 59 Basic Setup Communicator sets the setup parameters to the Table 3-1. Factory Default Settings values listed in table 3-1. If you select NO for the Setup Parameter Default Setting factory defaults, the setup parameters listed in the Analog Input Units table remain at their previous settings.
  • Page 60 DVC6000 Digital Valve Controllers If after completing the Setup Wizard the valve seems slightly unstable or unresponsive, you can improve Stabilizing/Optimizing or (1-1-2) operation by selecting either Performance Tuner or Valve Response Stabilize/Optimize from the Guided Setup menu. For additional information on using the Performance Tuner, refer to Using the Performance Tuner in this section.
  • Page 61 Detailed Setup Section 4 Detailed Setup Menu and Quick Key Sequence Tables ....... Front Cover Detailed Setup .
  • Page 62 DVC6000 Digital Valve Controllers Detailed Setup (1-2) Table 4-1. Factory Default Detailed Setup Parameters Setup Parameter Default Setting Control Mode Analog Restart Control Mode Resume Last Zero Power Condition Valve Open Analog In Range Low 4 mA Analog In Range High 20 mA Note Analog Input Units...
  • Page 63 Detailed Setup D Burst Mode (1-2-1-4) Table 4-1. Factory Default Detailed Setup Parameters (continued) Enabling burst mode provides continuous Default Setup Parameter communication from the digital valve controller. Burst Setting mode applies only to the transmission of burst mode Instrument Time Invalid Enable data (analog input, travel target, pressure, and travel) Calibration in Progress Enable and does not affect the way other data is accessed.
  • Page 64 DVC6000 Digital Valve Controllers terminal box when prompted by the Field Communicator. Note Response Control (1-2-2) If the Auxiliary Terminal Action is configured for Auto Travel Calibration, Select Configure, Detailed Setup, and Response be sure the jumper remains across the Control.
  • Page 65 Detailed Setup Table 4-3. Conditions for Modifying FIELDVUE DVC6000 Digital Valve Controller Parameters In Service/ In Service/ Out of Service/ Out of Service/ Parameters Config Protected Config Unprotected Config Protected Config Unprotected - - - - - - Control Mode - - - - - - Restart Ctrl Mode...
  • Page 66 DVC6000 Digital Valve Controllers Table 4-3. Conditions for Modifying FIELDVUE DVC6000 Digital Valve Controller Parameters (Continued) In Service/ In Service/ Out of Service/ Out of Service/ Parameters Config Protected Config Unprotected Config Protected Config Unprotected Flash ROM Fail - - - - - - - - - No Free Time...
  • Page 67 Detailed Setup D Performance Tuner Table 4-4. Gain Values for Preselected Pressure Tuning Sets Pressure Pressure Tuning Pressure Integrator Minor Loop Proportional Gain Gain Feedback Gain Note The Performance Tuner is not available for instrument level HC. The Performance Tuner is used to optimize digital valve controller tuning.
  • Page 68 DVC6000 Digital Valve Controllers Table 4-5. Actuator Information for Initial Setup Starting Travel Sensor Motion Actuator Actuator Feedback Actuator Size Actuator Style Tuning Manufacturer Model Connection Relay A or C Relay B Piston Dbl w/ or SStem-Standard w/o Spring. See Depends upon pneumatic connections.
  • Page 69 Detailed Setup D Travel Limit Hi—Defines the high limit for the Travel/Pressure Control (1-2-2-2) travel in percent (%) of ranged travel. It is the D Travel/Pressure Select—Determines if the maximum allowable travel (in percent of ranged travel) for the valve. During operation, the travel target will instrument is set up for position or pressure control.
  • Page 70 DVC6000 Digital Valve Controllers Upper Operating Pressure feature. Because the digital valve controller is constantly in control and not allowed to reach a dormant or saturated state, it is constantly testing its own pneumatic system. If there is an output pressure deviation, for example, the instrument will issue an alert.
  • Page 71 Detailed Setup D Set Point Filter Time (Lag Time)—Slows the You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of response of the digital valve controller. A value ranged travel, for a corresponding set point, in % of ranging from 0.2 to 10.0 can be used for noisy or fast ranged set point.
  • Page 72 DVC6000 Digital Valve Controllers Table 4-7. Typical Lead/Lag Filter Settings for Instrument Level ODV Parameter Description Typical Value First order time constant. A value of 0.0 will disable the Lag Time 0.2 sec lead-lag filter. Opening Lead/Lag Ratio Initial response to the filter in the opening direction. Closing Lead/Lag Ratio Initial response to the filter in the closing direction.
  • Page 73 Detailed Setup Sensor Alerts (1-2-3-2) point, the supply pressure alert is active. To disable the supply pressure alert, set Supply Pressure Alert D Travel Sensor Shutdown—When enabled, the Point to zero. instrument shuts down whenever there is a failure associated with the travel sensor. D Loop Current Validation Enable—When enabled, the instrument shuts down whenever there is D Temp Sensor Shutdown—When enabled, the...
  • Page 74 DVC6000 Digital Valve Controllers D Travel Alert Lo Point—The value of the travel, in percent (%) of ranged travel, which, when exceeded, ALERT IS SET sets the Travel Alert Low alert. TRAVEL ALERT Travel Limit/Cutoff Alerts (1-2-3-4-7) HIGH POINT D Travel Limit/Cutoff Hi Enable—Yes or No. Activates the Travel Limit / Cutoff Hi alert.
  • Page 75 Detailed Setup Deadband exceeded, Deadband exceeded, and direction new Reference Point changed, new Reference Point established established This amount of change is Point at which added to the Travel Deadband Reference cycle is counted. Deadband Reference Accumulator. Point Point Deadband (+/− 5%) Deadband (+/−...
  • Page 76 DVC6000 Digital Valve Controllers D PST Pressure Limit—Defines the output Table 4-8. Alerts Included in Alert Groups for Alert Record pressure that will cause the partial stroke test to stop. Alert Group Alerts Include in Group For actuators that vent from the test starting point, the Travel Lo Alert pressure limit will be a minimum value.
  • Page 77 Detailed Setup Calibration and Diagnostics (1-2-4-2) Terminal Action, Instrument Date and Time, and Calib Status and Type. D Calibration in Progress Enable—Yes or No. General (1-2-5-1) When enabled indicates that calibration is in progress. Factory default is No. D HART Tag—Enter an up to 8 character HART tag for the instrument.
  • Page 78 DVC6000 Digital Valve Controllers solenoid valve. See page 2-22 for additional TRAVEL information. RANGE Lo Bleed: The label affixed to the relay body HIGH ZPC = OPEN indicates whether it is a low bleed version. ZPC = CLOSED D Zero Power Condition (Zero Control Signal in firmware 2−6)—The position of the valve (open or closed) when the electrical power to the instrument is removed.
  • Page 79 Detailed Setup Loss of Relay Type Loss of Power Pneumatic Supply Instrument goes to zero air out- Failure direction per Single-Acting Direct (Relay C) put at port A. actuator fail mode. Instrument goes to full supply Failure direction cannot air output at port B. A goes to Double-Acting (Relay A) be determined zero air output.
  • Page 80 DVC6000 Digital Valve Controllers Pause Time—The Setup Wizard sets the Partial Stroke Pause Time to 5 seconds. This is the pause time between the up and down strokes of the test. It ROLLER can be set for 5, 10, 15, 20 or 30 seconds. PST Press Limit (single acting actuators)—During the Setup Wizard, or Auto Calibration, the Partial Stroke Pressure Limit value will be set to a positive value for...
  • Page 81 Detailed Setup To manually set the partial stroke pressure limit, Table 4-9. Values for Disabling Partial Stroke Pressure Limit disable the travel deviation alert by setting Travel Dev Partial Alert Pt to 125%. Also disable “end point pressure Zero Partial Stroke Actuator Relay Type...
  • Page 82 DVC6000 Digital Valve Controllers 4-22 September 2013...
  • Page 83 Calibration Section 5 Calibration Calibration Overview ........... Travel Calibration .
  • Page 84 DVC6000 Digital Valve Controllers Calibration Overview When a DVC6000 digital valve controller is ordered as Note part of a control valve assembly, the factory mounts the digital valve controller on the actuator and The Instrument Mode must be Out Of connects the necessary tubing, then sets up and Service and the Protection set to None calibrates the controller.
  • Page 85 Calibration When a double-acting actuator is used, you will be prompted to run the Relay Adjustment when Auto ACTUATOR STEM Travel Calibration is selected. Select Yes to adjust the relay. Select No to proceed with Auto Travel Calibration. For additional information, refer to Relay Adjustment in this section.

  • Page 86: Analog Calibration Adjust

    DVC6000 Digital Valve Controllers Manual Calibration (1-3-1-2) Table 5-1. Auto Calibrate Travel Error Messages Error Message Possible Problem and Remedy It is recommended that you adjust the relay before The analog input signal to the instrument manually calibrating travel. For additional information Input current must must be greater than 3.8 mA.

  • Page 87: Digital Calibration Adjust

    Calibration 6. Adjust the current source until the valve is at 0% 5. From the adjustment menu, select the direction and travel, then press OK. size of change required to set the travel at 0%. Selecting large, medium, and small adjustments 7.

  • Page 88: Touch-Up Travel Calibration

    DVC6000 Digital Valve Controllers 12. Place the instrument In Service and verify that the calibrated. The gauge should be capable of measuring travel properly tracks the current source. maximum instrument supply pressure. From the Calibrate menu, select Sensor Calibration and Press Sensors.

  • Page 89: Supply Pressure Sensor Calibration

    Calibration Supply Pressure Sensor Calibration Alignment Pin (key 46) Note Feedback Arm (key 79) Supply Pressure Sensor Calibration is not available for instrument level HC. To calibrate the supply pressure sensor, connect an Travel external reference gauge to the output side of the Sensor supply regulator.

  • Page 90: Dvc6020 And Dvc6025 Digital Valve Controllers

    DVC6000 Digital Valve Controllers BACK EDGE Table 5-2. Travel Sensor Counts OF ARM PARALLEL W/BACK OF HOUSING Digital Valve Controller Travel Sensor Counts 700 ±200 DVC6010 / DVC6015 2100 ±200 ARM ASSEMBLY DVC6020 / DVC6025 DVC6030 / DVC6035 600 ±200 Counterclockwise shaft rotation DVC6030 / DVC6035...
  • Page 91 Calibration CAP SCREW, HEX SOCKET MOUNTING (KEY 116) ADAPTER (KEY 117) MOUNTING BRACKET (KEY 74) BIAS SPRING (KEY 82) CAP SCREW, HEX HEAD (KEY 92) ARM ASSEMBLY PIN ARM ASSEMBLY (KEY 91) FEEDBACK ARM ASSEMBLY FEEDBACK ARM (KEY 84) TORSION SPRING (KEY 93) A7024-2 Figure 5-4.

  • Page 92: Analog Input

    DVC6000 Digital Valve Controllers 9. Apply lubricant (key 63) to the pin portion of the 6. The following message appears: arm assembly (key 91). Use Increase and 10. Replace the mounting bracket on the back of the Decrease selections instrument and reconnect the bias spring between the until the displayed feedback arm assembly and the arm assembly on the current matches the...

  • Page 93: Single-Acting Direct Relay

    Calibration FOR SINGLE-ACTING DIRECT RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION UNTIL IT CONTACTS THE BEAM FOR DOUBLE-ACTING RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO DECREASE OUTPUT PRESSURE ADJUSTMENT DISC FOR DOUBLE-ACTING RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO INCREASE OUTPUT PRESSURE W9034 Figure 5-5.
  • Page 94 DVC6000 Digital Valve Controllers 5-12 September 2013...
  • Page 95 Viewing Device Variables and Diagnostics 476-6 Section 6 Viewing Device Variables and Diagnostics Service Tools ............Alert Conditions .

  • Page 96: Service Tools

    DVC6000 Digital Valve Controllers Service Tools Low Power Write Alert— This alert is activated if a write to the instrument is attempted when the loop current is less than approximately 3.5 mA. Firmware 9, 10, and 11. Non-Critical NVM Alert—This alert is indicated if the checksum for data, which are not critical for instrument operation, has failed.
  • Page 97 Viewing Device Variables and Diagnostics seconds. If this alert is indicated, check the instrument Table 6-1. Alerts Included in Alert Groups for Alert Record supply pressure. If the failure persists, ensure the Alert Group Alerts Include in Group printed wiring board assembly is properly mounted Travel Alert Lo onto the Module Base Assembly, and the pressure Travel Alert Hi...

  • Page 98: Device Record

    DVC6000 Digital Valve Controllers the difference between the target pressure and the Device Record (2-3) actual pressure exceeds the Pressure Deviation Alert Point for a period of time greater than the Pressure Deviation Time. Note Locked in Safety Alert—This alert is indicated if the ODV unit is locked in the safety position.

  • Page 99: Partial Stroke Test

    Viewing Device Variables and Diagnostics D Step to Target—Steps the travel to the specified Device (Digital Valve Controller) target. The Auto Partial Stroke Test allows the partial stroke test to be scheduled by the DVC6000. The test is scheduled in number of hours between tests. Any power cycle will reset the test clock timer.
  • Page 100 DVC6000 Digital Valve Controllers Example — 18AWG Unshielded Audio, Control Field Communicator and Instrumentation Cable 1. Connect the Field Communicator to the LOOP terminals on the digital valve controller. Manufacturer’s specifications include: 2. Turn on the Field Communicator. Nom. Capacitance Conductor to Conductor @ 1 KHz: 26 pF/ft Nom.

  • Page 101: Overview

    Viewing Device Variables and Diagnostics Overview (3) Variables The Variables menu is available to view additional The following menus are available to define and/or variables, including; Auxiliary Input, Temperature, view information about the instrument. From the Maximum Temperature, Minimum Temperature, Cycle Online menu select Overview.

  • Page 102: Device Information

    DVC6000 Digital Valve Controllers Table 6-2. Functions Available for Instrument Level Instrument Functions Available Note Level Communicates with the Field Communicator. Provides basic setup and calibration. Do not use the following raw travel Communicates with the Field Communicator and input indication for calibrating the ValveLink software.
  • Page 103 Maintenance and Troubleshooting Section 7 Maintenance and Troubleshooting Module Base Maintenance Removing the Module Base ......... Replacing the Module Base .
  • Page 104 DVC6000 Digital Valve Controllers The DVC6000 digital valve controller enclosure is sure the actuator cannot suddenly open rated NEMA 4X and IP66, therefore periodic cleaning or close the valve. of internal components is not required. If the DVC6000 D Use bypass valves or completely is installed in an area where the exterior surfaces tend shut off the process to isolate the valve to get heavily coated or layered with industrial or...

  • Page 105: Module Base Maintenance

    Maintenance and Troubleshooting D Ensure that all caps and covers Tools Required are correctly installed before putting Table 7-1 lists the tools required for maintaining the this unit back into service. Failure to DVC6000 digital valve controller. do so could result in personal injury or property damage from fire or explosion.

  • Page 106: Replacing The Module Base

    DVC6000 Digital Valve Controllers TERMINAL BOX Note MODULE BASE ASSEMBLY The module base is linked to the housing by two cable assemblies. Disconnect these cable assemblies after you pull the module base out of the housing. 4. Pull the module base straight out of the housing (key 1).

  • Page 107: Submodule Maintenance

    Maintenance and Troubleshooting 5. Install three socket head screws (key 38) in the module base into the housing. If not already installed, press three retaining rings (key 154) into the module base. Evenly tighten the screws in a crisscross pattern to a final torque of 16 NSm (138 lbfSin).

  • Page 108: Removing The I/P Converter

    DVC6000 Digital Valve Controllers SHROUD BACK OF PWB ASSEMBLY (KEY 169) SUB-MODULE DIP SWITCH SOCKET-HEAD I/P CONVERTER SCREWS (4) (KEY 41) (KEY 23) DOWN BOOTS (KEY 210) Figure 7-3. I/P Converter TERMINAL BOX TRAVEL SENSOR W9328 CONNECTOR CONNECTOR PINS REMOVED FOR CONNECTOR KEYING. Figure 7-4.

  • Page 109: Pneumatic Relay

    Maintenance and Troubleshooting Table 7-2. DIP Switch Configuration Operational Mode Switch Position Multidrop Loop Point-to-Point Loop DOWN 1. Refer to figure 7-4 for switch location. RELAY SEAL Replacing the PWB Assembly and Setting W8074 Figure 7-5. Pneumatic Relay Assembly the DIP Switch 1.

  • Page 110: Terminal Box

    DVC6000 Digital Valve Controllers Perform the following procedure to replace the Removing the Terminal Box gauges, tire valves, or pipe plugs. Refer to figures 8-5 through 8-6 for key number locations. WARNING 1. Remove the front cover (key 43). To avoid personal injury or property damage caused by fire or explosion, 2.

  • Page 111: Travel Sensor

    Maintenance and Troubleshooting terminal box. Use of a tool is recommended to prevent DVC6010 Digital Valve Controller and cutting the O-ring while installing it over the threads. DVC6015 Remote Feedback Unit 8. Apply lubricant (key 63) to the 2-5/8 inch threads Refer to figure 8-2 for DVC6010 and 8-7 for DVC6015 on the terminal box to prevent seizing or galling when key number locations.

  • Page 112: Dvc6030 Digital Valve Controller And Dvc6035 Remote Feedback Unit (Rotary)

    DVC6000 Digital Valve Controllers 7. Remove the screw (key 72) that fastens the travel 2. a. Connect the travel sensor connector to the PWB sensor assembly to the housing. as described in the Replacing the Module Base procedure. 8. Pull the travel sensor assembly (key 223) straight b.
  • Page 113 Maintenance and Troubleshooting PIN 2 PIN 3 KEYED TRAVEL SENSOR WIRES, REMOTE MOUNT FEEDBACK UNITS (DVC6015, DVC6025 AND DVC6035) 19B6835-B TRAVEL SENSOR CONNECTOR (DVC6010, DVC6020 AND DVC6030) A6481/IL NOTE: THE POTENTIOMETER RESISTANCE BETWEEN PINS 2 AND 3 CAN BE MEASURED AT THE CONNECTOR. INSERT TWO SHORT LENGTHS OF 22 AWG WIRE INTO THE PIN 2 AND 3 RECEPTACLES IN THE CONNECTOR.

  • Page 114: Dvc6020 Digital Valve Controller And Dvc6025 Remote Feedback Unit (Rotary)

    DVC6000 Digital Valve Controllers 15. For both the DVC6010 and the DVC6015, perform the appropriate Travel Sensor Adjust procedure in the BIAS SPRING Calibration section. (KEY 82) FEEDBACK DVC6020 Digital Valve Controller and ASSEMBLY DVC6025 Remote Feedback Unit (KEY 84) Refer to figure 8-3 for DVC6020 and 8-8 for DVC6025 key number locations.

  • Page 115: Dvc6030 Digital Valve Controller And Dvc6035 Remote Feedback Unit (Rotary)

    Maintenance and Troubleshooting 10. While observing the resistance, tighten the screw 3. a. Connect the travel sensor connector to the PWB (key 80) to secure the feedback arm to the travel as described in the Replacing the Module Base sensor shaft. Be sure the resistance reading remains procedure.

  • Page 116: Troubleshooting

    DVC6000 Digital Valve Controllers Troubleshooting If communication or output difficulties are experienced Note with the instrument, refer to the troubleshooting chart in table 7-3. Also see the DVC6000 Troubleshooting In the next step, be sure the feedback Checklist on page 7-18. arm outer surface remains flush with the end of the travel sensor shaft.
  • Page 117 Maintenance and Troubleshooting 0.020 LOOP + / TEST + MULTIMETER TEST − (SEE NOTES BELOW) LOOP + / TEST + LOOP − − 4−20mA TEST − CURRENT SOURCE LOOP + / TEST + DCS SYSTEM (OR OTHER DVC6000 DIGITAL VALVE CURRENT SOURCE) CONTROLLER TERMINAL BOX NOTES:...
  • Page 118 DVC6000 Digital Valve Controllers Table 7-3. Instrument Troubleshooting Symptom Possible Cause Action 1. Analog input reading at 1a. Control mode not Analog. 1a. Check the control mode using the Field Communicator. If instrument does not match in the Digital or Test mode, the instrument receives its set actual current provided.
  • Page 119 Maintenance and Troubleshooting Table 7-3. Instrument Troubleshooting (Continued) Symptom Possible Cause Action 3. Instrument will not 3h. Configuration errors. 3h. Verify configuration: calibrate, has sluggish If necessary, set protection to None. performance or oscillates. If Out of Service, place In Service. Check: Travel Sensor Motion Tuning set...
  • Page 120 DVC6000 Digital Valve Controllers DVC6000 Troubleshooting Checklist 1. Instrument serial number as read from nameplate ________________________________________________ 2. Is the digital valve controller responding to the control signal? Yes _________ No _________ If not, describe ___________________________________________________________________________ 3. Measure the voltage across the “Loop −” and Loop +” terminal box screws when the commanded current is 4.0 mA and 20.0 mA: __________V @ 4.0 mA __________V @ 20.0 mA.
  • Page 121 Parts Section 8 Replaceable Parts Parts Ordering ............Parts Kits .

  • Page 122: Parts Ordering

    DVC6000 Digital Valve Controllers Parts Ordering Description Part Number Whenever corresponding with your Emerson Process Conversion Kit (to convert a DVC6020 to DVC6010 or Management sales office about this equipment, a DVC6025 to DVC6015) 14B5072X112 always mention the controller serial number. When Feedback Arm Kit (contains feedback arm assembly, qty.

  • Page 123: Parts List

    Parts Description Part Number Description Part Number Kit, Spring Spare Housing Assembly Kit, DVC6010 0.25 to 2 inch travel [kit contains 10 bias [kit contains housing (key 1); drive screw, qty. 2 (key 11); springs w/tungsten carbon coating] GE37413X012 shield (key 20); and screen (key 271)] DVC6010 2 to 4 inch travel, [kit contains 10 bias Aluminum springs w/tungsten carbon coating]...

  • Page 124: Module Base

    DVC6000 Digital Valve Controllers Description Part Number Cover Assembly (includes cover screws) Standard 38B9580X022 Extreme temperature option (fluorosilicone elastomers) Aluminum Construction 38B9580X032 Stainless Steel Construction 38B9580X042 Nameplate (13) Screw, self tapping (2 req’d) Lithium grease (not furnished with the instrument) Anti−seize compound (not furnished with the instrument) Lubricant, silicone sealant (not furnished with the instrument) Retaining Ring...

  • Page 125: Pwb Assembly

    Cap Screw, hex hd (4 req’d) Aluminum Construction Note DVC6010 and DVC6015 Contact your Emerson Process Management sales Not for mounting on 1250 and 1250R actuators. office for PWB Assembly FS numbers. Mounting parts for 1250 and 1250R actuators are PWB Assembly included in the mounting kit for these actuators.

  • Page 126: Hart Filters

    DVC6000 Digital Valve Controllers OUTPUT A SECTION A-A SECTION C-C OUTPUT B SUPPLY SECTION E-E SECTION D-D APPLY LUB, SEALANT NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 48B7710−K SHT 1 & 2 / DOC Figure 8-2.
  • Page 127 Parts SECTION A-A SECTION H-H SECTION B-B SECTION C-C SECTION D-D SECTION E-E APPLY LUB, SEALANT 1. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 48B9596−K/IL SHT 1 & 2 / DOC Figure 8-3. FIELDVUE DVC6020 Digital Valve Controller Assembly September 2013...
  • Page 128 DVC6000 Digital Valve Controllers APPLY LUB, SEALANT NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B9596-K SHT 3 / DOC Figure 8-3. FIELDVUE DVC6020 Digital Valve Controller Assembly (continued) September 2013...
  • Page 129 Parts SECTION B-B OUTPUT A SUPPLY OUTPUT B SECTION A-A SECTION C-C SECTION D-D APPLY LUB, SEALANT, THREAD LOCK NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 48B9597−K SHT 1 & 2 / DOC Figure 8-4.
  • Page 130 DVC6000 Digital Valve Controllers SECTION A-A SECTION C-C SECTION B-B APPLY LUB, SEALANT NOTES: 1. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 49B3261−C SHT 1 & 2 Figure 8-5. FIELDVUE DVC6005 Base Unit 8-10 September 2013...
  • Page 131 Parts SECTION E-E OUTPUT A OUTPUT A OUTPUT B OUTPUT B SUPPLY SUPPLY WALL MOUNTING PIPESTAND MOUNTING APPLY LUB, SEALANT NOTES: SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 49B3261−C SHT 2 & 3 / DOC Figure 8-5.
  • Page 132 DVC6000 Digital Valve Controllers DOUBLE−ACTING SINGLE−ACTING DIRECT SINGLE−ACTING REVERSE APPLY LUB, SEALANT NOTE: FOR SINGLE−ACTING DIRECT, OUTPUT B IS PLUGGED. FOR SINGLE−ACTING REVERSE, OUTPUT A IS PLUGGED. 48B7710−K SHT 2 / DOC Figure 8-6. Typical FIELDVUE DVC6000 Digital Valve Controller Gauge Configuration SECTION C-C SECTION B-B SECTION D-D...
  • Page 133 Parts SECTION B-B SECTION A-A APPLY LUB, SEALANT, THREAD LOCK NOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 49B7987−A/IL Figure 8-8. FIELDVUE DVC6025 Digital Valve Controller Assembly September 2013 8-13...
  • Page 134 DVC6000 Digital Valve Controllers SECTION C-C SECTION B-B APPLY LUB, SEALANT, THREAD LOCK NOTE: SECTION A-A 1. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISE SPECIFIED 49B7988−A Figure 8-9. FIELDVUE DVC6035 Digital Valve Controller Assembly 8-14 September 2013...
  • Page 135 Principle of Operation A-A- Appendix A Principle of Operation HART Communication ..........DVC6000 Operation .
  • Page 136 DVC6000 Digital Valve Controllers +0.5 V CONTROL SYSTEM ANALOG SIGNAL −0.5V HART MODEM 1200 Hz 2200 Hz “1” “0” AVERAGE CURRENT CHANGE DURING COMMUNICATION = 0 A6174/IL Figure A-1. HART Frequency Shift Keying Technique FIELD TERM. HART Communication The HART (Highway Addressable Remote Transducer) protocol gives field devices the capability of communicating instrument and process data digitally.
  • Page 137 Principle of Operation 4−20 mA INPUT SIGNAL HART AUXILIARY TERMINALS TERMINAL BOX VALVE TRAVEL PRINTED FEEDBACK WIRING BOARD DRIVE SIGNAL OUTPUT A CONVERTER SUPPLY PNEUMATIC PRESSURE RELAY OUTPUT B VALVE AND ACTUATOR E0408 / IL Figure A-3. FIELDVUE DVC6000 Digital Valve Controller Block Diagram and the output B pressure decreases.
  • Page 138 DVC6000 Digital Valve Controllers TERMINAL BOX TERMINAL BOX COVER HOUSING PNEUMATIC RELAY GAUGES COVER TRAVEL SENSOR PRINTED WIRING BOARD ASSEMBLY MODULE BASE ASSEMBLY I/P CONVERTER W9329 Figure A-4. FIELDVUE DVC6000 Digital Valve Controller Assembly September 2013...
  • Page 139 Loop Schematics/Nameplates B-B- Appendix B Loop Schematics/Nameplates September 2013...
  • Page 140 DVC6000 Digital Valve Controllers This section includes loop schematics required for wiring of intrinsically safe installations. It also contains the approvals nameplates. If you have any questions, contact your Emerson Process Management sales office. HAZARDOUS LOCATION NON-HAZARDOUS LOCATION CLASS I, DIV 1, GROUPS A,B,C,D...
  • Page 141 Loop Schematics/Nameplates SEE NOTES IN FIGURE B-4 GE42818 sheet 5, Rev. E Figure B-3. CSA Loop Schematic for FIELDVUE DVC6005 with DVC6015, DVC6025, and DVC6035 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE POWER(Po) DEFINED BY THE ASSOCIATED APPARATUS.
  • Page 142 DVC6000 Digital Valve Controllers NON-HAZARDOUS LOCATION HAZARDOUS LOCATION I.S. CLASS I,II,III, DIV 1, GROUPS A,B,C,D,E,F,G N.I. CLASS I, DIV 2, GROUPS A,B,C,D DVC6010, DVC6020, DVC6030 DVC6010S, DVC6020S, DV6030S Vmax = 30 VDC FM APPROVED BARRIER Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.
  • Page 143 Loop Schematics/Nameplates THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS.
  • Page 144 DVC6000 Digital Valve Controllers SEE NOTES IN FIGURE B-13 GE60771 sheet 3, Rev. B Figure B-10. ATEX Loop Schematic For FIELDVUE DVC6010, DVC6020, and DVC6030 DVC6010, DVC6020, DVC6030, DVC6005 DVC6015, DVC6025, DVC6035 Figure B-11. Typical ATEX Nameplates; Intrinsically Safe September 2013...
  • Page 145 Loop Schematics/Nameplates SEE NOTES IN FIGURE B-13 GE60771 sheet 6, Rev. B Figure B-12. ATEX Loop Schematic for DVC6005 with DVC6015, DVC6025, and DVC6035 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE POWER(Po) DEFINED BY THE ASSOCIATED APPARATUS.
  • Page 146 DVC6000 Digital Valve Controllers DVC6010, DVC6020, DVC6030, DVC6005 DVC6015, DVC6025, DVC6035 Figure B-14. Typical ATEX Nameplates; Flameproof DVC6010, DVC6020, DVC6030, DVC6005 DVC6015, DVC6025, DVC6035 Figure B-15. Typical ATEX Nameplates; Type n September 2013...
  • Page 147 Loop Schematics/Nameplates SEE NOTES IN FIGURE B-18 GE42990 Sheet 2, Rev. E Figure B-16. IECEx Loop Schematic for FIELDVUE DVC6010, DVC6020, and DVC6030 SEE NOTES IN FIGURE B-18 GE42990 Sheet 5, Rev. D Figure B-17. IECEx Loop Schematic for FIELDVUE DVC6005 with DVC6015, DVC6025, and DVC6035 September 2013...
  • Page 148 DVC6000 Digital Valve Controllers THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS.
  • Page 149 Glossary C-C- Glossary Alert Point Byte An adjustable value that, when exceeded, A unit of binary digits (bits). A byte consists of activates an alert. eight bits. Calibration Location Algorithm Where the instrument was last calibrated; either A set of logical steps to solve a problem or in the factory or in the field.
  • Page 150 DVC6000 Digital Valve Controllers Controller Device ID A device that operates automatically to regulate a Unique identifier embedded in the instrument at controlled variable. the factory. Device Revision Crossover Point Revision number of the interface software that The point at which the feedback pin is closest to permits communication between the Field the axis of rotation of the travel sensor.
  • Page 151 Glossary Firmware Revision Input Range The revision number of the instrument firmware. The analog input signal range that corresponds to Firmware is a program that is entered into the the travel range. instrument at time of manufacture and cannot be changed by the user.
  • Page 152 DVC6000 Digital Valve Controllers Linear Parallel A valve flow characteristic where changes in flow Simultaneous: said of data transmission on two or rate are directly proportional to changes in valve more channels at the same time. stem travel. One of the input characteristics available for a FIELDVUE Instrument.
  • Page 153 Glossary Rate Travel Accumulator Alert Amount of change in output proportional to the Checks the difference between the Travel rate of change in input. Accumulator value and the Travel Accumulator Alert Point. The Travel Accumulator Alert is active when the Travel Accumulator value exceeds the Read-Only Memory (ROM) Travel Accumulator Alert Point.
  • Page 154 DVC6000 Digital Valve Controllers Travel Cutoff Travel Sensor Defines the cutoff point for the travel, in percent A device within the FIELDVUE instrument that of ranged travel. There are two travel cutoffs: senses valve stem or shaft movement. The travel high and low.
  • Page 155 Index D-D- Index Travel Limit Cutoff Alerts, 4-14 Travel Limit Hi/Lo Alerts, 4-14 Travel History, 4-15 A Minus B, 6-7 Cycle Count, 4-15 AC, (Auto Calibrate), 6-8 Cycle Count/Tvl Accum Deadband, 4-15 Travel Accumulator, 4-15 Actuator Style, 4-19 Analog Calibration Adjust, 5-4 AD, (Advanced Diagnostics), 6-8 Analog Input Advanced Diagnostics, (AD), 6-8...
  • Page 156 DVC6000 Digital Valve Controllers Analog Input, 5-10 Custom Characterization, 4-11 Auto Calibrate Travel, 5-2 Define , 4-11 Error Messages, 5-4 Cutoff Hi Manual Calibrate Travel, 5-4 Travel Limit/Cutoff Alerts, 4-14 Pressure Sensors, 5-6 Travel/Pressure Control, 4-9 Relay Adjustment, 5-10 Cutoff Lo Sensor Calibration, 5-6 Travel Limit/Cutoff Alerts, 4-14 Pressure Sensors, 5-6...
  • Page 157 Index Factory Settings, Restoring, 5-11 Instrument Clock, Setting, 4-16, 4-18 Instrument Date and Time, 4-18 Failure Group Enable, 4-16 Instrument Level, 6-8 Feedback Connection, 4-19 capabilities, 1-2 Firmware Revision, 6-8 Instrument Mode, 3-2, 4-2 Instrument Serial Number, 4-17 Hazardous Area Classifications, 1-6, 1-9 Loop Schematic, B-4 Instrument Status, 6-4 Nameplates, B-5...
  • Page 158 DVC6000 Digital Valve Controllers Message, 4-17 Minimum Closing Time, 4-11 Parameters, Factory Default, Detailed Setup, Minimum Opening Time, 4-11 Miscellaneous Group Enable, 4-16 Partial Stroke, 4-19 Partial Stroke Test, 6-5 Module Base Configuring Removal, 7-3 Partial Stroke Pressure Limit, 4-20 Replacing, 7-4 Partial Stroke Tvl, 4-20 Module Base, Parts List, 8-4...
  • Page 159 Index Principle of Operation Set Point Filter Time, 4-11 DVC6000, A-2 Set Point Rate Close, 4-11 HART Communication, A-2 Set Point Rate Open, 4-11 Printed Wiring Board Assembly Setpoint, 6-7 Parts List, 8-5 Removing, 7-6 Setup Wizard, 3-2 Replacing, 7-7 SIS, Pressure Mode Enable, 4-10 Setting DIP Switch, 7-7 SIS Alerts, 4-15...
  • Page 160 DVC6000 Digital Valve Controllers Travel, Displaying Value, 6-7 Travel Sensor Motion, 4-19 Travel Target, Displaying Value, 6-7 Travel / Pressure Control, 4-9 End Point Pressure Control, 4-9 Travel Tuning Sets, Gain Values, 4-4 Pressure Control, 4-9 Troubleshooting, Instrument, 7-14 Travel Accumulation Alert Enable, 4-15 Tuning, 4-4 Travel Accumulator Pressure, 4-7...
  • Page 162 Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART is a mark owned by the HART Comunication Foundation. All other marks are the property of their respective owners.

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