Upright AB-46 Electric Operator's Manual
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Operator Manual
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES (ANSI
A92.5) before operating or performing maintenance on any UpRight boom supported aerial
Electrocution Hazard
NEVER operate the
machine within ten (10)
feet of power lines. THIS
MACHINE IS NOT
INSULATED.
ALL occupants must wear an approved fall restraint properly attached to designated platform anchorage point.
Attach only one fall restraint to each anchorage point.
NEVER exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants.
NEVER exceed 45 lbs. (200 N) of side force per occupant.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs,
bumps, curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER elevate the machine when wind speeds exceed 28 mph (12.5 m/sec.).
IN CASE OF EMERGENCY push emergency stop button to cut power to all machine functions.
ALWAYS close and secure gate after entering platform.
NEVER exit or enter platform while elevated.
NEVER use ladders, scaffolding, or other items to gain height; work only from the platform floor.
NEVER climb down elevating assembly while platform is elevated.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire
connections, and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. Refer to page 10 & 11 for label identification.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform without rotating.
Move machine to a firm, level surface.
NEVER attach overhanging loads or use boom as a crane.
NEVER alter operating or safety systems without manufacturers written consent.
NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer's written consent.
NEVER tow the machine. Transport by truck or trailer only.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing all keys.
AB-46 Electric
AB-46 Electric
SERIAL NO. 1000 TO CURRENT
WARNING
work platform.
SAFETY RULES
Tip Over Hazard
NEVER operate the
NEVER position the
boom or drive with
platform without first
platform elevated
checking for overhead
unless on firm level
obstructions or other
surface.
hazards.
1
Collision Hazard
NEVER climb, stand or
sit on platform guardrails
or midrail.
Fall Hazard

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Summary of Contents for Upright AB-46 Electric

  • Page 1 NEVER alter operating or safety systems without manufacturers written consent. NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas. NEVER replace any component or part with anything other than original UpRight replacement parts without the manufacturer's written consent.
  • Page 2: System Function Inspection

    Introduction SYSTEM FUNCTION INSPECTION Note: Refer to figures 1 and 2 for chassis and This manual covers the operation of electric pow- platform control locations. ered models of the AB-46 Articulated Boom. This manual must be stored on the machine at all times. 1.
  • Page 3: Controls And Indicators

    Controls and Indicators Operation Before operating work platform insure that: Pre-operation and safety inspection has been completed, and any discrepancies have been corrected. The operator has been thoroughly trained on the operation of the machine. The work area is clear of all obstructions, holes, drop-offs, or persons in the route of travel.
  • Page 4: Positioning The Platform

    4. Check that the area around and above the work platform is clear of obstructions, holes, drop-offs, The UpRight AB-46 employs the use of multifunction persons in the route of travel, and the surface is controls. This means that riser or boom extension capable of supporting wheel loads.
  • Page 5 Leveling the Platform Elevating the Upper Boom 1. Set the function speed control dial to the desired setting. Rotate the dial clockwise to increase speed, counterclockwise to decrease. If you are DO NOT operate the machine if the plat- not sure what speed to use, start out slow; the form does not maintain level when elevated.
  • Page 6: Emergency Operation

    EMERGENCY OPERATION Turret Rotation In the event of powered function failure, the elevat- Gear Box ing assembly may be lowered manually by the following procedure. NEVER climb down the elevating assembly. in. Ratcheting If controls do not respond, ask someone on Wrench the ground to lower the boom manually.
  • Page 7: By Truck Or Trailer

    Transportation BY CRANE Do not winch machine faster than 3 mph. 4. After winching, insure that brakes are set. Stand clear of machine when lifting. 5. Secure the machine to the transport vehicle using chains / straps of adequate load capacity Check specifications on back page, insure (refer to specifications, back page) attached to that crane and slings are of correct capacity...
  • Page 8: Battery Maintenance

    Tire selection can affect the stability of the machine. If electrolyte level is lower than 3/8 in. (10 mm) Use only tires supplied by UpRight unless approved above plates add distilled water only. DO NOT use by the manufacturer in writing tap water it will shorten battery life.
  • Page 9: Routine Service

    ROUTINE SERVICE Routine Service Table Key Interval Use the following table as a guide for routine main- Daily=each shift (every day) or every eight hours tenance. Inspection and maintenance shall be =every month (30 days) or every 50 hours performed by personnel who are trained and =every 3 months or 125 hours familiar with mechanical and electrical proce- =every 6 months or 250 hours...
  • Page 10 Note: Labels can be ordered by using Part Number located by each label. For machines equipped with options, consult the Service Manual. 068633-000 1 REQUIRED 066544-000 3 REQUIRED 066568-000 2 REQUIRED 068635-000 2 REQUIRED 068587-000 068641-000 1 REQUIRED 1 REQUIRED 010076-001 1 REQUIRED 062557-012...
  • Page 11 Figure 10: Label Identification (cont.) 068586-001 1 REQUIRED 066553-001 4 REQUIRED 066553-004 5 REQUIRED 066568-000 2 REQUIRED 061205-002 1 REQUIRED 068634-000 1 REQUIRED (INSIDE) 066522-000 1 REQUIRED 068640-000 1 REQUIRED 066555-000 2 REQUIRED (INSIDE) 068636-000 1 REQUIRED 060197-000 1 REQUIRED 068631-000 2 REQUIRED 005221-000...
  • Page 12: Specifications

    Meets or exceeds all applicable requirements of OSHA and ANSI A92.5-1992 FOR MORE INFORMATION Local Distributor: TEL: (800) 926-5438 or (209) 891-5200 FAX: (209) 896-9012 PARTS: (888) UR-PARTS PARTSFAX: (209) 896-9244 1775 Park St., Selma, CA 93662 http://www.upright.com 068342-000 3/97 D...

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