Reer EOS4 Installation, Use And Maintenance Manual

Reer EOS4 Installation, Use And Maintenance Manual

Photoelectric safety barrier
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PHOTOELECTRIC
SAFETY BARRIER
EOS4
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Summary of Contents for Reer EOS4

  • Page 1 PHOTOELECTRIC SAFETY BARRIER EOS4 Ó Ó www.reer.it...
  • Page 2: Table Of Contents

    Automatic operation ................... 19 Manual operation ..................19 Connection of external contactors K1 and K2 ..........20 Examples of connection with REER safety modules ........21 Light signals ....................24 Emitter light signals ................... 24 Receiver light signals .................. 24 TEST function ....................
  • Page 3 EOS4 SAFETY LIGHT CURTAIN Functional earth (earth connection) Master/Slave System Output Signal Switching Device = Light curtain’s solid state safety outputs = Safety light curtain emitter. = Safety light curtain receiver. Hand protection light curtains Arm and leg protection light curtains.
  • Page 4 EOS4 SAFETY LIGHT CURTAIN INTRODUCTION The EOS4 light curtain is an optoelectronic safety device belonging to the category of Type 4 electro-sensitive protective equipment for the protection of personnel exposed to risks inherent in the use of hazardous machines or plants, complying with the EN 61496-1 and IEC 61496-2 standards.
  • Page 5  40mm (protected heights from 310mm to 1810mm): PROTECTION OF THE HANDS.  50mm and 90mm (protected heights from 310mm to 1810mm): PROTECTION OF THE LIMBS. The EOS4 is also available in a Multibeam version with a distance between the mirrors of: ...
  • Page 6 INSTALLATION Before installing the EOS4 safety system, check all the conditions listed below:  The level of protection of EOS4 (Type 4, SIL3, SILCL3 PLe) must be compatible with the level of danger of the system to be protected. ...
  • Page 7: Positioning

    EOS4 SAFETY LIGHT CURTAIN Positioning The Emitter EOS4E and the Receiver EOS4R must be positioned so that it is impossible to access the dangerous area from above, from below and from the sides without intercepting one of the beams. Useful indications for correct positioning of the light curtain are provided in the figure below.
  • Page 8: Master/Slave Positioning

    In addition to standard models (that can be positioned either horizontally or vertically), EOS4 can be purchased in a MASTER/SLAVE configuration. This configuration comprises two (or three) pairs of light curtains in which the two (or three) Emitters and the two (or three) Receivers are connected in series.
  • Page 9: Calculation Of Safety Distance

    EOS4 SAFETY LIGHT CURTAIN Calculation of safety distance The light curtain must be positioned at a distance equal to or greater than the minimum safety distance so that the dangerous point can be reached only after stopping the dangerous movement of the machine (Figure 5).
  • Page 10: Multiple Systems

    EOS4 SAFETY LIGHT CURTAIN Multiple systems When several EOS4 are used, precautions must be taken to prevent optical interference between these: position the elements so that the beam of the Emitter of one system is received only by its respective Receiver.
  • Page 11: Use Of Deflecting Mirrors

    EOS4 SAFETY LIGHT CURTAIN Use of deflecting mirrors For protection or control of areas accessible from several sides, one or more deflecting mirrors can be used in addition to the Emitter and Receiver. Deflecting mirrors make it possible to redirect the beams generated by the Emitter on several sides.
  • Page 12: Distance From Reflective Surfaces

    EOS4 SAFETY LIGHT CURTAIN Distance from reflective surfaces  The presence of reflective surfaces close to the light curtain may cause occasional reflections that prevent sensing. Referring to Figure 8, object is not detected due to surface that, reflecting the beam, closes the optical path between the Emitter and Receiver.
  • Page 13: Mechanical Assembly And Optical Alignment

    EOS4 SAFETY LIGHT CURTAIN Mechanical assembly and optical alignment The Emitter and Receiver must be installed facing each other, at a distance equal to or less than that indicated in the technical data. Using the provided , place the Emitter and Receiver so that they are aligned and parallel to each other, and with the connectors facing the same side.
  • Page 14: Vertical Positioning Of The Light Curtain

    EOS4 SAFETY LIGHT CURTAIN Vertical positioning of the light curtain Models with 14, 20mm resolution point of  Light curtain These models are suitable for fingers detection. danger Models with 30, 40mm resolution direction  These models are suitable for hand detection.
  • Page 15: Multibeam Models

    EOS4 SAFETY LIGHT CURTAIN point of danger Multibeam Models  These models are suitable for whole body Light grid detection and must not be used to detect arms or legs. minimum safety distance determined according to the following formula: direction...
  • Page 16: Electrical Connections

    EOS4 SAFETY LIGHT CURTAIN Electrical connections Before making electrical connections, make sure that the mains voltage matches the one indicated in the technical data.  The Emitter and Receiver must be powered at a 24Vdc±20% (PELV, in compliance with the standard EN 60204-1 (Chapter 6.4)).
  • Page 17: Emitter Connections

    EOS4 SAFETY LIGHT CURTAIN Emitter connections EOS4A - EOS4X (with integrated control functions) - EOS4XM (MASTER models) M12 5-pin primary connectors. Brown 24VDC power supply Light curtain configuration White complying with the EN61131-2 standard (ref. Table 5) Blue INPUT 0VDC power supply...
  • Page 18: Receiver Connections

    EOS4 SAFETY LIGHT CURTAIN Receiver connections EOS4A models - M12, 5-pin connector. Brown 24VDC power supply White Static safety output 1 PNP active high Blue 0VDC power supply Black Static safety output 2 PNP active high Grey Ground connection Table 8 - M12, 5 pins Primary RX EOS4X (models with integrated control functions) - M12, 8-pin connector.
  • Page 19: Warnings Regarding Connection Cables

    EOS4 SAFETY LIGHT CURTAIN EOS4XS - EOS4XS2 (SLAVE/SLAVE2 models) - M12, 5-pin primary connectors. Brown 24VDC power supply Communication White MASTER-SLAVE Blue 0VDC power supply Communication Black MASTER-SLAVE Grey Ground connection Table 10 - M12, 5 pins Primary Slave RX EOS4XM (MASTER models) - M12, 5-pin Secondary Connector.
  • Page 20: Configuration And Operating Modes (Master Models / With Integrated Control Functions)

    Automatic operation  If the EOS4 light curtain is used in AUTOMATIC mode, it will not be equipped with a start/restart interlock circuit. In most applications, this safety function is compulsory. Carefully assess the risks analysis of your own application.
  • Page 21: Connection Of External Contactors K1 And K2

    EOS4 SAFETY LIGHT CURTAIN Connection of external contactors K1 and K2 In both operating modes, it is possible to activate control of the external contactors K1/K2 (series of contacts). If this control is to be used, it is necessary to connect pin 4 of the M12 8-pin connector of the Receiver with the power supply (24VDC) via a set of NC contacts (feedback) of the external contactors.
  • Page 22: Examples Of Connection With Reer Safety Modules

    EOS4 SAFETY LIGHT CURTAIN Examples of connection with REER safety modules Figure 21 - EOS4 A: Manual operation with AD SR1 module Figure 22 - EOS4 X: Automatic operation with AD SR0 module 8540733 • 23/03/2016 • Rev.17...
  • Page 23 EOS4 SAFETY LIGHT CURTAIN Figure 23 - EOS4 X: Connection examples 8540733 • 23/03/2016 • Rev.17...
  • Page 24 EOS4 SAFETY LIGHT CURTAIN Figure 24 - EOS4 A: Connection examples 8540733 • 23/03/2016 • Rev.17...
  • Page 25: Light Signals

    YELLOW BLINKING YELLOW BLINKING FAIL condition (Table 19) RED BLINKING Table 15 – RX light signals EOS4 X (With integrated control functions) The type of fault is identified by the number of flashes (see chapter) 8540733 • 23/03/2016 • Rev.17...
  • Page 26: Test Function

    The minimum duration of the TEST command must be at least 4 msec. Status of the outputs On the Receiver of the EOS4 there are two PNP static outputs whose status depends on the condition of the protected area. ...
  • Page 27: Technical Specifications

    EOS4 SAFETY LIGHT CURTAIN The meaning of the status of the outputs is illustrated in the table below. Any short- circuit between the outputs or between the outputs and 24VDC or 0VDC power supply is detected by the light curtain.
  • Page 28 EOS4 SAFETY LIGHT CURTAIN 1651 1801 14 mm Resolution Models 1051 1201 1351 1501 Number of beams Response time 14,5 16,5 23,5 Response time t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 1 slave)
  • Page 29 EOS4 SAFETY LIGHT CURTAIN 90 mm Resolution Models 1059 1209 1359 1509 1659 1809 Number of beams Response time Response time t tot = [0,11 * (Nr slave1 + Nr master ) + 0,9376] * 2 (Master + 1 slave)
  • Page 30 EOS4 SAFETY LIGHT CURTAIN 20m MODELS 20 mm H Resolution Models 1052 1202 1352 1502 1652 1802 Number of beams Response time 14,5 16,5 23,5 Response time t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2...
  • Page 31 EOS4 SAFETY LIGHT CURTAIN 90 mm H Resolution Models 1059 1209 1359 1509 1659 1809 Number of beams Response time Response time t tot = [0,06 * (N rslave1 + N rmaster ) + 0,9636] * 2 (Master + 1 slave)
  • Page 32: Dimensions

    EOS4 SAFETY LIGHT CURTAIN Dimensions Figure 27 - Emitter and Receiver 1113 1263 1413 1563 1713 1863 1136 1286 1436 1586 1736 1886 1050 1200 1350 1500 1650 1800 2 LE TYPE brackets with 2 inserts 3 LE TYPE brackets with 3 inserts...
  • Page 33 EOS4 SAFETY LIGHT CURTAIN Figure 29 - Fastening brackets SFBE Figure 30 - Fastening brackets SFB180E M8 Inserts Model SP100S SP300S SP400S SP600S SP700S SP900S 1060 SP1100S 1230 SP1200S 1400 SP1300S 1450 SP1500S 1600 SP1600S 1750 SP1800S 1900 Figure 32 - Fastening brackets for mirrors Figure 31 - Deflection mirrors 8540733 •...
  • Page 34: Checking Of Light Curtain Efficiency

    ON. Figure 33 – Efficiency check The EOS4 light curtain does not require any specific maintenance; however, it is good practice to clean the front protective surfaces of the mirrors of the Emitter and Receiver. Clean with a damp cloth; in very dusty environments, after cleaning the front surface, spray with an anti-stat product.
  • Page 35: Troubleshooting

    Reset of the system. ORANGE 2 consecutive flashes If the fault persists, send Master and Slave to ReeR laboratories for repair 2 consecutive flashes Check connections. Carefully locate the interfering Emitter and take action in one of the following ways:...
  • Page 36 Reer assistance service. If the checks suggested are not sufficient to restore the correct operation of the system, please send the device, with all its parts, to the REER laboratories, clearly indicating:  product code number (P/N field shown in the product label);...
  • Page 37: Accessories/Spares

    EOS4 SAFETY LIGHT CURTAIN Accessories/Spares ADMIRAL AD SR1 safety module 1330900 ADMIRAL AD SRM safety module with muting function 1330904 ADMIRAL AD SR0 safety relay 1330902 ADMIRAL AD SR0A safety relay 1330903 Straight M12 5-pin female connector with 5-m cable 1330950 90°...
  • Page 38 EOS4 SAFETY LIGHT CURTAIN GUARANTEE All new EOS4 systems are guaranteed by REER for a period of 12 (twelve) months under normal working conditions, against defects due to faulty materials and workmanship. During the aforesaid period, REER promises to replace faulty parts free of charge. This guarantee covers both material and labour.
  • Page 39 REER SpA via Carcano 32 10153 – Torino Italy dichiara che le barriere fotoelettriche EOS4 sono Dispositivi Elettrosensibili di Sicurezza (ESPE) di :  Tipo 4 (secondo la Norma EN 61496-1/A1:2008; IEC 61496-2:2006)  SIL 3 (secondo la Norma IEC 61508-1:1998; IEC 61508-2:2000; IEC 61508-3:1998; IEC 61508-4:1998) ...
  • Page 40 REER S.p.A. 32 via Carcano 10153 Torino Italia Tel. +39/0112482215 r.a. Fax +39/011859867 Internet: www.reer.it e-mail: info@reer.it...

This manual is also suitable for:

Eos4 seriesEos4 aEos4 xEos4 xmEos4 xs

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