Sega F355 Challenge Owner's Manual
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Sega F355 Challenge Owner's Manual

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www.seuservice.com
1ST PRINTING FEB. 01
TWIN TYPE
OWNER'S MANUAL
SEGA ENTERPRISES, INC. USA
MANUAL NO. 420-6507-05

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  • Page 1 1ST PRINTING FEB. 01 TWIN TYPE OWNER’S MANUAL SEGA ENTERPRISES, INC. USA MANUAL NO. 420-6507-05...
  • Page 2 BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: To maintain the safety: To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately.
  • Page 3 SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER’S MANUAL 1. HANDLING PRECAUTIONS ....................1 - 2 2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ........3 - 4 3. OPERATION ........................... 5 - 6 4.

  • Page 5: Introduction Of The Owners Manual

    F355 challenge TWIN TYPE. This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions.
  • Page 6 DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual.

  • Page 7: Handling Precautions

    To avoid causing a fire or electric shock, do not make Specification changes by removing, converting and making additions unless otherwise designated by SEGA. Be sure to perform periodic maintenance inspections herein stated. For the IC board circuit inspections, only the logic tester is allowed. The use STOP of a multiple-purpose tester is not permitted, so be careful in this regard.
  • Page 8 CONCERNING THE STICKER DISPLAY CONCERNING WARNING DISPLAYS SEGA product has Stickers describing the product SEGA product has warning displays on Stickers, Labels manufacture No. (Serial No.) and Electrical and or printed instructions adhered / attached to or Specifications. Also it has a Sticker describing where to incorporated in the places where a potentially hazardous contact for repair and for purchasing parts.

  • Page 9: Precautions Concerning Installation Location

    2. PRECAUTIONS CONCERNING INSTALLATION LOCATION This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning. Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc.
  • Page 10 For transporting the machine into the location's building, the minimum STOP necessary dimensions of the opening (of doors, etc.) are 0.85m(W) and 1.55m(H). IMPORTANT! For the operation of this machine, secure a minimum area of 2.2m (W) 2.3m (D). For ventilation, provide an approximately 20cm. space between the rear part of the cabinet and the wall.

  • Page 11: Operation

    3. OPERATION PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. In order to avoid accidents, check the following before starting the operation: Check if all of the adjusters are in contact with the surface.

  • Page 12: Operation

    PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. To avoid injury and accidents, those who fall under the following categories are not allowed to play the game.

  • Page 13: Name Of Parts

    4. NAME OF PARTS 29 TYPE MONITOR BILLBOARD CONTROL PANEL COIN CHUTE TOWER 1P SIDE COCKPIT 2P SIDE COCKPIT FIG. 4 a OVERVIEW AC COVER AC UNIT FIG. 4 b REAR VIEW TABLE 4 Width Length Height Weight COCKPIT (per seat) 820 mm X 1,645 mm X 1,520 mm 228 kg...

  • Page 14: Accessories

    5. ACCESSORIES When transporting the machine, make sure that the following parts are supplied. TABLE 5 ACCESSORIES DESCRIPTION KEY MASTER OWNERS MANUAL 220-5576 (2) Part No. (Qty.) 420-6507-05 (1) For opening/closing For the CASHBOX DOOR Note the doors Figures If Part No. has no description, the Number has not been registered or can not be registered.
  • Page 15 FUSE 7A FLEX TUBE 514-5036-7000 (2) 310-5050-220090 (1) Spare, see Section 17. For communication play, refer to Section 20. CONN 22 310-5051-22 (2) For communication play, refer to Section 20. STICKER NO.OPTION 421-11210 (1) For communication play, refer to Section 20. CARTON BOX 601-10835 (1) Used for transporting the Game Board.
  • Page 16 HOW TO USE THE CARTON BOX When requesting for the replacement/repair of this product's Game Board STOP (NAOMI BOARD), follow the instructions below. Transporting the Game Board in an undesignated status is unacceptable. An erroneous handling can cause parts IMPORTANT! damage.

  • Page 17: Assembling And Precautions

    6. ASSEMBLING AND PRECAUTIONS Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance.
  • Page 18 Note that the master key and the cashbox door key (accessories) in addition to the tools such as a Phillips type screwdriver, wrench for M16 hexagon bolt and socket wrench are required for the assembly work. PHILLIPS TYPE SCREWDRIVER MASTER KEY 24mm WRENCH (for M16 hexagon bolt) SOCKET WRENCH...
  • Page 19 Install the coin chute tower in between both cabinets. Open the coin chute door and the cashbox door to secure with the 4 hexagon bolts from inside the doors. At this time, make sure that the bolts are fastened temporarily. COIN CHUTE DOOR COIN CHUTE TOWER HEXAGON BOLT (4)
  • Page 20 SECURING IN PLACE (ADJUSTER ADJUSTMENT) Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident. Be sure to use plural workers to perform work. Depending on the specific work, there are some cases in which working by one person alone can cause personal injury and parts damage.
  • Page 21 Insert the notch portions of the joint plate to the 2 adjuster bolt portions. Lower the adjuster and fasten the nut upward. Secure the joint plate with the nuts and the bottom of adjuster. Secure the joint plate by fastening the nuts JOINT PLATE and the bottom of adjuster.
  • Page 22 INSTALLING THE BILLBOARD The Billboard is extremely heavy, weighing approximately 36kg. When installing it, be sure to use plural workers. Performing work by one person can cause an accident. To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition.
  • Page 23 By fastening 3 Hexagon Bolts to the inner part of the BILLBOARD inside, secure the BILLBOARD to the cabinet. Secure the 2 BILLBOARD HOLDERs with 4 Hexagon Bolts for each to secure the cabinet and BILLBOARD. Connect the left & right connectors. Close the BILLBOARD LID and secure with 3 Truss Screws.
  • Page 24 INSTALLING THE AC COVERS (WIRING CONNECTION) Before starting to work, ensure that the Power SW is OFF. Failure to observe this can cause electric shock and short circuit hazards. Use care so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards.
  • Page 25 POWER SUPPLY, AND EARTH CONNECTION Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs. Ensure that the "accurately grounded indoor earth terminal" and the earth wire cable are available (except in the case where a power cord plug with earth is used).
  • Page 26 Connect one end of the earth wire to the AC Unit earth terminal, and the other end Connect the Earth Wire to the indoor earth terminal. The AC to the Earth Terminal. Unit earth terminal has a Bolt and Nut combination.
  • Page 27 TURNING POWER ON Turning the AC UNIT's MAIN SW on will cause the machine to start the POWER ON check and GAME BOARD SYSTEM check automatically. In the POWER ON check, the steering wheel turns left and right, then returns to the centering position and stops.
  • Page 28 ASSEMBLING CHECK In the TEST MODE, ascertain that the assembly has been made correctly and IC BD. is satisfactory (refer to Section 9). In the test mode, perform the following test: (1) MEMORY TEST Selecting the RAM TEST on the system test mode RAM TEST menu screen causes the on-board memory to be tested automatically.
  • Page 29 (4) SOUND TEST In the game test mode, selecting SOUND TEST Å° SOUND TEST Å° causes the screen (on which sound related BD and TITLE '-------' wiring connections are tested) to be displayed. MUSIC STOP Check if the sound is satisfactorily emitted from each MUSIC FADEOUT SE-M0 No.0 speaker and the sound volume is appropriate.

  • Page 30: Precautions To Be Heeded When Moving The Machine

    7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE When moving the machine, be sure to unplug the power plug. Moving the machine with the plug as is inserted can damage the power cord, and cause fire and electric shock hazards. When moving the machine on the floor, retract the Adjusters and ensure that Casters make contact with the floor.
  • Page 31 Do not push an independent (detached) cockpit from the left/right direction. FIG. 7 b Have casters make contact with the floor. FIG. 7 c www.seuservice.com...

  • Page 32: Contents Of Game

    8. CONTENTS OF GAME The following explanations apply to the case the product is functioning satisfactorily. Should there be any moves different from the following contents, some sort of faults may have occurred. Immediately look into the cause of the fault and eliminate the cause thereof to ensure satisfactory operation.
  • Page 33 • In case of single play > Select Game Contents 1) Select the course from among the 6 courses in the Course Select screen. Turn the Steering Wheel left and right to choose and decide the selection by stepping on the Accelerator Pedal. 2) Select the level from the 2 levels in the Level Select screen.
  • Page 34 The following levels are available in single play. About Assist Functions Stability Control NOVICE • Automatic • All Assist functions are offered. Stabilizes and controls position of the car in a cornering. INTERMEDIATE • Semi-Automatic (Paddle-shift) Traction Control • All Assist functions except IBS are offered.
  • Page 35 3) Select the mode from among the 3 modes in the Mode Select screen. The following game modes are available in single play. TRAINING MODE: The course is navigated by the screen displays & voices and suitable for beginners to learn how to drive, the characteristics of the car, and to remember the course.
  • Page 36 < In case of communication play > Press START button during the entry acceptance to enter the Communication Play mode. Select Game Contents 1) Select the course from among the 6 courses in the Course Select screen. www.seuservice.com...
  • Page 37 During the Communication Play, the following communication conditions are available. Set- ting of the communication conditions can be changed in the GAME TEST mode. HEAT : An exciting, nip-and tuck race from the game start to the end. AID : By taking advantage of the Assist Functions, the NOVICE (AT) player can run the advanced player close.
  • Page 38 < In case of AID or PRO > In case of AID NOVICE • Automatic • All Assist functions are offered. INTERMEDIATE • Semi-Automatic (Paddle-shift) • All Assist functions except IBS are offered. • In this mode, Handicap is not given. In case of PRO NOVICE •...

  • Page 39: Explanation Of Test And Data Display

    9. EXPLANATION OF TEST AND DATA DISPLAY By operating the switch unit, periodically perform the tests and data check. When installing the machine initially or collecting cash, or when the machine does not function correctly, perform checking in accordance with the explanations given in this section. The following shows tests and modes that should be utilized as applicable.

  • Page 40: Switch Unit And Coin Meter

    9 - 1 SWITCH UNIT AND COIN METER Never touch places other than those specified. Touching places not specified can cause electric shock and short circuit accidents. Adjust to the optimum sound volume by considering the environmental STOP requirements of the installation location. If the COIN METER and the game board are electrically disconnected, game IMPORTANT! play is not possible.

  • Page 41: System Test Mode

    9 - 2 SYSTEM TEST MODE The contents of setting changes in SYSTEM ASSIGNMENTS, COIN STOP ASSIGNMENTS, and GAME TEST MODE are stored when the test mode is EXITed. If the power is turned off before EXITing, the contents of setting IMPORTANT! changes are ineffective.
  • Page 42 RAM TEST This allows for checking the functioning of the RAM on the NAOMI Main BD. "GOOD" is displayed for satisfactory RAMs, and "BAD" is indicated for irregular RAMs, if any. RAM TEST IC29 GOOD IC35 GOOD IC16 GOOD IC18 GOOD IC20 GOOD IC22 GOOD IC09 GOOD IC10 GOOD IC11 GOOD IC12 GOOD...
  • Page 43 In this test, Specifications of the I/O Board connected to NAOMI can be checked, and INPUT TEST can be performed. First, I/O Board Specifications are displayed. JVS TEST INPUT TEST NEXT NODE -> EXIT NODE NAME SEGA ENTERPRISES,LTD. 837-13741 I/O CONTROL BD Ver0.15 99/06 CMD VER JVS VER COM VER SWITCH...
  • Page 44 SOUND TEST Sound Output test can be performed. Beep sounds can be emitted from each of left/right Speakers. SOUND TEST fEmitted from the right-hand side Speaker. RIGHT SPEAKER fEmitted from the left-hand side Speaker. LEFT SPEAKER fReturns to the menu mode. ->...
  • Page 45 SYSTEM ASSIGNMENTS If the settings of CABINET TYPE and MONITOR TYPE are not suitable for the STOP connected game, Error Message is displayed after turning power on and upon finishing the TEST mode, and in this case, game is not playable. IMPORTANT! The setting of cabinet and board can be changed.
  • Page 46 COIN ASSIGNMENTS In this mode, the setting of incremental credit increase as against coin insertion can be changed. Press the SERVICE button to move the arrow. Bring the arrow to the desired item. Press the TEST button to change the setting. Upon finishing the setting, bring the arrow to EXIT and press the TEST button.
  • Page 47 (C) MANUAL SETTING The Credit's incremental increase settings as against a coin insertion are shown in further details than in (B) above (refer to Table 3). Also, note that when this MANUAL SETTING is performed, (B) COIN CREDIT setting becomes ineffective. MANUAL SETTING COIN ASSIGNMENTS MANUAL SETTING...
  • Page 48 Table 1: COIN/CREDIT SETTING (COIN CHUTE COMMON TYPE) COIN CHUTE 1 COIN CHUTE 2 NAME OF SETTING SETTING #1 1 COIN 1 CREDIT 1 COIN 1 CREDIT SETTING #2 1 COIN 2 CREDITS 1 COIN 1 CREDIT SETTING #3 1 COIN 3 CREDITS 1 COIN 1 CREDIT...
  • Page 49 Table 2: MANUAL SETTING C O I N TO C R E D I T 1 COIN 1 CREDIT 2 COIN 1 CREDIT 3 COIN 1 CREDIT 4 COIN 1 CREDIT 5 COIN 1 CREDIT 6 COIN 1 CREDIT 7 COIN 1 CREDIT 8 COIN 1 CREDIT...
  • Page 50 (G) SEQUENCE SETTING Number of credits required for starting game, etc. can be set. Each sequence can be set between 1Å`5 credit(s). COIN ASSIGNMENTS SEQUENCE SETTING SEQUENCE 1 2 CREDIT(S) SEQUENCE 2 1 CREDIT(S) SEQUENCE 3 1 CREDIT(S) SEQUENCE 4 1 CREDIT(S) SEQUENCE 5 1 CREDIT(S)
  • Page 51 BOOKKEEPING • BOOKKEEPING 1/2 This allows such data as operating time/No. of coins inserted/ No. of credits to be checked. Perform work by watching the front monitor only. BOOKKEEPING 1/2 TOTAL TIME 0D 00H 00M 00S CREDIT COIN 1 COIN 2 COIN 3 COIN 4 TOTAL COIN...
  • Page 52 BACKUP DATA CLEAR Clears the contents of BOOKKEEPING (SYSTEM TEST MODE). The data regarding the coins, the credits, and the total time in the BOOKKEEPING in the GAME TEST Mode are also cleared. BACKUP DATA CLEAR YES(CLEAR) -> NO(CANCEL) SELECT WITH SERVICE BUTTON PRESS TEST BUTTON When clearing, bring the arrow to YES by using the SERVICE button and press the TEST button.
  • Page 53 ROM BOARD TEST In this test, on-ROM-BD ROM check is executed. If GOOD is displayed, it is satisfactory. However, Program ROMs (IC22) do not display GOOD or BAD. BYTE and WORD refers to the check sum of each unit. ROM BOARD TEST [XXXXX XXXXX XXXXX] NO.

  • Page 54: Game Test Mode

    • By pressing SERVICE Button, move the arrow (->) to select the GAME TEST MODE. Press TEST Button to enter GAME TEST MODE. • The screen displays the GAME TEST MODE MENU. F355 Challenge APPLICATION TEST MENU INPUT TEST OUTPUT TEST...
  • Page 55 A) INPUT TEST Selecting INPUT TEST displays the following screen on the monitor. INPUT TEST - SYSTEM SWITCH - CHUTE #1 OFF CHUTE #2 OFF TEST B TEST SERVICE OFF B SERVICE OFF - GAME SWITCH - START - WING SHIFT - WING L WING R - ANALOG DEVICE -...
  • Page 56 B) OUTPUT TEST This test displays the following screen on the monitor. OUTPUT TEST MENU LAMP TEST DRIVE BOARD TEST -> EXIT TO SYSTEM TEST MODE SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON • The OUTPUT TEST displays the following screen on the monitor. a) LAMP TEST b) DRIVE BOARD TEST a) LAMP TEST...
  • Page 57 b) DRIVE BOARD TEST Selecting DRIVE BOARD TEST causes the following to be displayed. DRIVE BOARD TEST STOP MOTOR ROLL RIGHT ROLL LEFT SET CENTER OF STEER 7bH(80H) -> EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON In ROLL RIGHT and ROLL LEFT, check to see if the motor turns the Steering Wheel clockwise and counterclockwise.
  • Page 58 D) GAME ASSIGNMENTS When GAME ASSIGNMENTS is selected, the following menu screen appears on the monitor. GAME ASSIGNMENTS LINK ID SINGLE CABINET TWIN CAR NUMBER DIFFICULTY NORMAL GAME MODE NORMAL(SPRINT) HANDICAP HEAT CONTINUE ANY NUMBER OF TIMES MOTOR POWER VISUAL MEMORY OFF LOCATION NAME ENTRY ->...
  • Page 59 E) BOOKKEEPING Selecting BOOKKEEPING causes the following to be displayed on the monitor. BOOKKEEPING PAGE 1/2 COIN/CREDIT & TIME DATA 1999 YEAR 9 MONTH 19 DAY 16:27 41 CHUTE #1 CHUTE #2 TOTAL COIN COIN CREDIT SERVICE CREDIT TOTAL CREDIT TOTAL PLAY GAMES TOTAL CONTINUE GAMES CONTINUE RATIO...
  • Page 60 Press TEST Button to display the play time list in each course on the monitor. BOOKKEEPING PAGE 2/2 PLAY TIME HISTOGRAM 1999 YEAR 9 MONTH 19 DAY 16:38 20 COURSE MOTEGI SUZU SH MONZA SUGO SUZUKA LG LONGBEACH UNDER 1M29S 1M30S-1M59S 2M00S-2M29S 2M30S-2M59S...

  • Page 61: Control Panel

    10. CONTROL PANEL (HANDLE MECHA) Before starting to work, ensure that the Power SW is OFF. Failure to observe this can cause electric shock or short circuit. Use care so as not to damage wirings. Damaged wiring can cause electric shock or short circuit.

  • Page 62: Adjusting And Replacing The Handle's (Steering Wheel's) V.r

    10 - 2 ADJUSTING AND REPLACING THE HANDLE's (STEERING WHEEL's) V.R. After the replacement or adjustment of Volume (V. R.), be sure to set the STOP centering value of Steering Wheel's V.R. in the Test Mode. IMPORTANT! ADJUSTlNG THE VOLUME Loosen the 2 screws which secure the Volume Bracket to disengage gear mesh.

  • Page 63: Greasing

    Do not apply greasing to undesignated places. Failure to observe this can IMPORTANT! cause malfunctioning or quality deterioration of parts. Apply greasing to gear mesh portions once every 3 months. Use GREASE MATE (SEGA PART NO. 090-0066). VOLUME GEAR MESH PORTION FIG. 10. 3 www.seuservice.com...

  • Page 64: Accelerator & Brake

    11. ACCELERATOR & BRAKE Before starting to work, ensure that the Power SW is OFF. Failure to observe this can cause electric shock or short circuit. Use care so as not to damage wirings. Damaged wiring can cause electric shock or short circuit. Do not touch undesignated places.

  • Page 65: Greasing

    Loosen the screw which secure the Potentiobase, and adjust the Volume value by moving the Base. (FIG. 11. 1 b) Secure the Potentiobase. SCREW M5 X 12, w/flat & Perform volume setting in the spring washers volume setting mode. POTENTIOBASE V.R.

  • Page 66: Paddle (Wing) Shift

    12. PADDLE (WING) SHIFT Before starting to work, ensure that the Power SW is OFF. Failure to observe this can cause electric shock or short circuit. Use care so as not to damage wirings. Damaged wiring can cause electric shock or short circuit. Do not touch undesignated places.
  • Page 67 Take out 2 screws to replace the SCREW (2) Microswitch. M3 X 16 Adjust Microswitch's actuator to an angular position so as not to touch the Switch when operating the Shift Lever. Fasten 2 screws to secure the Microswitch. Check to ensure that the Switch goes ON and OFF in consistency with the operation.
  • Page 68 www.seuservice.com...
  • Page 69 www.seuservice.com...
  • Page 70 www.seuservice.com...
  • Page 71 OPTIONAL DOLLAR BILL ACCEPTOR THE COIN DOOR ASSEMBLY USED ON F355 challenge TWIN TYPE COMES EQUIPPED TO ACCEPT A DOLLAR BILL ACCEPTOR. ALL NEEDED WIRING CONNECTIONS ARE CONVIENENTLY LOCATED INSIDE THE GAME FOR THIS APPLICATION. THE COIN DOOR CAN ACCCOMMODATE THE FOLLOWING...

  • Page 72: Monitor

    (plug) before starting the work. Proceeding the work without following this instruction can cause electric shock or malfunctioning. Using the monitor by converting it without obtaining a prior permission is not allowed. SEGA shall not be liable for any malfunctioning and accident caused by said conversion.
  • Page 73 Static Electricity Touching the CRT surface sometimes causes you to slightly feel electricity. This is because the CRT surfaces are subject to static and will not adversely affect the human body. Installation and removal Ensure that the Magnetizer Coil, FBT (Fly-Back Transformer), Anode Lead and Focus Lead are not positioned close to the sheet metal work's sharp edges, etc.

  • Page 74: Cautions To Be Heeded When Cleaning The Crt Surfaces

    For the purpose of static prevention, special coating is applied to the CRT face of this product. To protect the coating, pay attention to the following points. Damaging the coating film can cause electric shock to the customers. Do not apply or rub with a hard item (a rod with pointed edge, pen, etc.) to or on the CRT surfaces.

  • Page 75: Adjustment Method

    14 - 3 ADJUSTMENT METHOD Monitor adjustments have been made at the time of shipment. Therefore, do not make further adjustment without a justifiable reason. Adjusting the monitor which contains high tension parts is a dangerous work. Also, an erroneous adjustment can cause deviated synchronization and image fault, resulting in malfunctioning.
  • Page 76 NANAO monitor: (24K mode) R-GAIN ..G-GAIN ..Controls colors. B-GAIN ..\ BRIGHT ..Controls screen brightness. H. SIZE ... Controls horizontal screen size. H. POSI ... Controls horizontal display position on screen. V. SIZE ... Controls vertical screen size. V.

  • Page 77: Replacing The Flourescent Lamp

    15. REPLACING THE FLUORESCENT LAMP When performing work, be sure to turn power off. Working with power on can cause electric shock and short circuit hazards. The Fluorescent Lamp, when it gets hot, can cause burn. Be very careful when replacing the Fluorescent Lamp. Be sure to use lamps of the designated rating.
  • Page 78 CATHODE TUBE TRUSS SCREW (6) black M4 X 8 Take off the 6 truss screws to remove the UPPER LID. UPPER LID Take off the 2 flange nuts and 2 screws to remove the HOLDER PLATE B. The same can be applied to the HOLDER PLATE A.

  • Page 79: Periodic Inspection Table

    16. PERIODIC INSPECTION TABLE The items listed below require periodic check and maintenance to retain the performance of this machine and to ensure safe business operation. Be sure to check once a year to see if Power Cords are damaged, the plug is securely inserted, dust is accumulated between the Socket Outlet and the Power Plug, etc.
  • Page 80 SEAT (Greasing to Seat Rail Portion) Move the Seat to the rearmost portion and apply spray greasing to the portion shown at the right once every 3 months by using NOK KLUBER L60 or GREASE MATE SEGA PART No. 090-0066.

  • Page 81: Troubleshooting

    17. TROUBLESHOOTING In order to prevent electric shock and short circuit, be sure to turn power off before performing work. Be careful so as not to damage wirings. Damaged wiring can cause electric shock or short circuit. After removing the cause of the functioning of the Circuit Protector, reinstate the Circuit Protector.
  • Page 82 TABLE 17 b PROBLEMS CAUSE COUNTERMEASURES Steering Wheel Power ON check not performed correctly. Turn off power and then turn it back on again. reaction strength is Complete the power on check. incorrect. Deviation of Center. V.R. position deviated. Adjust V. R. value in the test mode (see Sec. 9). V.R.
  • Page 83 REPLACMENT OF FUSE Fuse replacements other than those specified can cause accidents and are strictly forbidden. In case fuse replacements other than those stated in this manual are necessary, contact where you purchased the product from for inquiries regarding this matter. In order to prevent an electric shock, be sure to turn power off and unplug from the socket outlet before performing work by touching the internal parts of the product.

  • Page 84: Game Board

    18. GAME BOARD In order to prevent electric shock and short circuit hazards, be sure to turn power off before performing work. Be careful so as not to damage wirings. Damaged wiring can cause fire, electric shock and short circuit hazards. Do not expose the Game BD, etc.
  • Page 85 NOT USED Unlock and take off the 2 truss screws from the side of the base as shown. Turn the knob to unlock. The seat can be inclined in the direction shown. When inclining the seat, be careful so as not to damage the seat parts.

  • Page 86: Filter Board

    18 - 2 FILTER BOARD Ensure that the DIP SW setting is performed as designated. Failure to observe STOP this may cause functioning not suitable for the actual operation, or malfunctioning. IMPORTANT! DIP SW see FIG.18.2 b RGB1 (NOT USED) FILTER BOARD SHIELD CASE Connect RGB CABLE to RGB2.

  • Page 87: Error Display (Drive Control Board)

    18 - 3 ERROR DISPLAY (DRIVE CONTROL BOARD) Be careful so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards. Do not touch undesignated places. Touching places not specified can cause electric shock and short circuit hazards. If an irregularity occurs in the Drive Control Board, etc., the ERROR message is shown on the screen and the 7-SEG display on the Drive Control BD.
  • Page 88 If Error display is shown on the screen, remove BASE LID F without turning power off to check the 7-SEG display on the Drive Control Board. At this time, if the power is turned off, each of Er 23, 24 and 25 which could have occurred during operation may not be displayed. Perform the DIP SW setting on the DRIVE CONTROL BOARD and the ASSY MAIN BD BASE as shown below.

  • Page 89: Design Related Parts

    19. DESIGN RELATED PARTS For the Warning Display stickers, refer to Section 1. www.seuservice.com...
  • Page 90 FRI-2002 STEERING EMBLEM FRI FRI-1035-B STICKER FRI TWIN SIDE L FRI-1036-B STICKER FRI TWIN SIDE R 421-9749-04 STICKER SEGA LOGO LUMI RED FRI-1501-B STICKER BASE FRI TWIN L FRI-1501-C STICKER BASE FRI TWIN R FRI-1601-B STICKER SEAT FRI TWIN FRI-1601-C STICKER NO.1 FRI TWIN...

  • Page 91: Communication Play

    20. COMMUNICATION PLAY For this game, 4 machines can be connected to allow up to 8 players to play simultaneously. 20 - 1 INSTALLATION PRECAUTIONS 1) When linking a number of machines, be sure APPROXIMATELY 0.2m to supply sufficient power for the corre- sponding number of machines.
  • Page 92 Attach CONNECTOR 22 to the both ends of FLEX TUBE, and assemble the PROTECT TUBE. First, disassemble CONNECTOR 22 (Fig. 20. 2 b). First pass the plastic nut through the flex tube. Otherwise, the following work can not be performed and therefore, be very careful of this point. Install the holder and then the "insert"...
  • Page 93 Connect the communication cable. Redo the connection which is currently made for TWIN (for 2P LINK). Depending on the number of units to be connected, communication connections are different. Make connection correctly as shown below. The communication cable is optic-fiber made and will break if excessively bent. STOP Handle with care.
  • Page 94 6 P LINK CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER 8P LINK CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER CAR NUMBER FIG. 20. 2 h Apply Seat No. Stickers in the manner corresponding to applicable seats. The seats are numbered sequentially in order of 1, 2, 3, and 4 starting from the left facing the front of the Monitor (refer to Section 19).

  • Page 95: Setting For Communication Play

    20 - 3 SETTING FOR COMMUNICATION PLAY During interactive play, if communication is interrupted due to some cause, the STOP Network Check screen appears after finishing the game. IMPORTANT! Cause all of the seats to enter the Test Mode and change the GAME ASSIGNMENTS of each seat for communication play.

  • Page 96: Parts List

    21. PARTS LIST 1 TOP ASSY FRI TWIN (D-1/3) www.seuservice.com...
  • Page 97 1 TOP ASSY FRI TWIN (D-2/3) ITEM NO. PART NO. DESCRIPTION NOTE FRI-10001 ASSY COCKPIT 1P FRI-11001 ASSY COCKPIT 2P FRI-0200 ASSY BILLBOARD FRI-0300 ASSY COINCHUTE TOWER 422-0788-01 SUB INSTR SH FRI TWIN ENG 421-8885 STICKER CAUTION FORK 440-WS0002XEG STICKER W POWER OFF ENG 440-CS0186-EG STICKER C EPILEPSY 40 ENG 421-8543...
  • Page 98 1 TOP ASSY FRI TWIN (D-3/3) ITEM NO. PART NO. DESCRIPTION NOTE 601-6604-70 CARTON BOX 70 420-6507-05 OWNERS MNL FRI TWIN ENG SGM-2675 POLYETHYLENE BAG, 240 X 370 220-5576 KEY MASTER FOR 220-5575 SGM-4111 KEY BAG (SGB-1035X) 540-0009-01 WRENCH FOR TAMP SCR M8 220-5484 VOL CONT B-5K OHM 220-5373...
  • Page 99 2 ASSY BILLBOARD (FRI-0200) (D-1/2) www.seuservice.com...
  • Page 100 2 ASSY BILLBOARD (FRI-0200) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-0201 BILLBOARD BOX FRI-0202 SIDE COVER L FRI-0203 SIDE COVER R FRI-0204 BILLBOARD LID FRI-0205 UPPER SASH FRI-0206 LIGHT PLATE FRI-0207 UPPER COVER FRI-0208 UPPER LID FRI-0209 SIDE SASH L FRI-0210 SIDE SASH R FRI-0220...
  • Page 101 3 ASSY LIGHT (FRI-0220) ITEM NO. PART NO. DESCRIPTION NOTE FRI-0221 HOLDER FRI-0222 HOLDER PLATE A FRI-0223 HOLDER PLATE B 390-5697-01 CATHODE TUBE PINK W/CONN 838-13038 CATHODE TUBE INVERTER 12V 280-5275-SR10 CORD CLAMP SR10 601-0460 PLASTIC TIE BELT 100 MM 050-F00400 FLG NUT M4 050-U00300...
  • Page 102 4 ASSY COINCHUTE TOWER (FRI-0300) (D-1/2) www.seuservice.com...
  • Page 103 4 ASSY COINCHUTE TOWER (FRI-0300) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-0350 SW UNIT SPG-0301 COIN CHUTE TOWER DRT-0301 COIN METER BRKT DP-1167 TNG LKG 253-5366 CASH BOX 421-6591-01 STICKER COIN METER 421-7501-02 STICKER 6.3V 0.15A DYN-0303X STICKER COIN ENTRY DYN-0305 TOWER BRKT 105-5202...
  • Page 104 5 SW UNIT (FRI-0350) ITEM NO. PART NO. DESCRIPTION NOTE SPG-0351 SW BRKT 421-11170 STICKER SW UNIT FRI 509-5028 SW PB 1M 220-5179 VOL CONT B-5K OHM 601-0042 KNOB 22 MM 601-0460 PLASTIC TIE BELT 100 MM 310-5029-F20 SUMITUBE F F 20MM 600-6373-53 WIRE HARN TEST &...
  • Page 105 6 AC UNIT MAIN (FRI-0400) (D-1/2) www.seuservice.com...
  • Page 106 6 AC UNIT MAIN (FRI-0400) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE APC-1531 AC BRKT DYN-0402 NOISE FILTER BASE 421-8202 STICKER EARTH MARK 421-7515 STICKER FIBER CABLE TX/RX 421-7468-01 STICKER C.P W/PIC 214-0202 AC INLET PANEL TYPE 512-5046-15000 C.P 15000MA CE UL AC 110V AREA 512-5046-8000 C.P 8000MA CE UL...
  • Page 107 7 AC UNIT SUB (FRI-0700) ITEM NO. PART NO. DESCRIPTION NOTE APC-1531 AC BRKT 421-7515 STICKER FIBER CABLE TX/RX 211-5479-01 CONN OPT JOINT 000-P00312-W M SCR PH W/FS M3 X 12 FRI-61026 WIRE HARN EXT AC UNIT FRI-61037 WIRE HARN EXT AC UNIT SUB www.seuservice.com...
  • Page 108 8 ASSY COCKPIT 1P (FRI-10001) (D-1/2) www.seuservice.com...
  • Page 109 8 ASSY COCKPIT 1P (FRI-10001) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-20001 ASSY MAIN BASE 1P FRI-1035 MONITOR COVER L FRI-1036-A COVER PANEL R BLANK FRI-12001-01 ASSY CONTROL PANEL TWIN EXP SPG-1004X MONITOR STAND FRI-1025 WIRE COVER BOX INY-1016 MONITOR SUPPORT SPG-1008 ROOF LID...
  • Page 110 9 ASSY COCKPIT 2P (FRI-11001) (D-1/2) www.seuservice.com...
  • Page 111 9 ASSY COCKPIT 2P (FRI-11001) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-21001 ASSY MAIN BASE 2P FRI-1035-A COVER PANEL L BLANK FRI-1036 MONITOR COVER R FRI-12001-01 ASSY CONTROL PANEL TWIN EXP SPG-1004X MONITOR STAND FRI-1025 WIRE COVER BOX INY-1016 MONITOR SUPPORT SPG-1008 ROOF LID...
  • Page 112 10 ASSY CONTROL PANEL TWIN EXP (FRI-12001-01) (D-1/3) www.seuservice.com...
  • Page 113 10 ASSY CONTROL PANEL TWIN EXP (FRI-12001-01) (D-2/3) ITEM NO. PART NO. DESCRIPTION NOTE SPG-2001 STEERING WHEEL FRI-1203 HANDLE COLLAR FRI-2002 STEERING EMBLEM FRI FRI-1201-01 CONTROL PANEL COVER ENG FRI-1202 CONTROL PANEL BRKT INY-1204 SHIFT COVER INY DYN-1223X SHIFT COVER B SPG-1203 FAN BRKT LMN-1202...
  • Page 114 10 ASSY CONTROL PANEL TWIN EXP (FRI-12001-01) (D-3/3) ITEM NO. PART NO. DESCRIPTION NOTE 600-6873-043 WIRE HARN VIEW BUTTON 600-6873-047 WIRE HARN CONT PNL FAN 600-6873-050 WIRE HARN EXT VOLUME C 600-6972-0130 WIRE HARN EARTH ID5 0130MM 600-7064-027 WIRE HARN EXT ENCODER B 600-7064-028 WIRE HARN EXT MOTOR B FRI-61062...
  • Page 115 11 VM UNIT FRI (FRI-1250) ITEM NO. PART NO. DESCRIPTION NOTE NOA-1901 VM GUIDE 839-1132 MAPLE/LM CONVERT BD W/VM SKT 012-P00306 TAP SCR #2 PH 3 X 6 www.seuservice.com...
  • Page 116 12 ASSY EFECT SW TWIN (FRI-1290) ITEM NO. PART NO. DESCRIPTION NOTE DYN-1291 VR BUTTON BRKT 171-6478B PC BD LIGHTING SWX5 FRI-1291 BUTTON SHEET SC FRI TWIN FRI-1292 BUTTON SHEET TC FRI TWIN FRI-1293 BUTTON SHEET ABS FRI TWIN FRI-1294 BUTTON SHEET IBS FRI TWIN 212-5205-12 CONN JST M 12P RTA...
  • Page 117 13 ASSY HANDLE MECHA (FRI-2550) (D-1/2) www.seuservice.com...
  • Page 118 13 ASSY HANDLE MECHA (FRI-2550) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE SPG-2501X HANDLE BASE SPG-2502 BASE LID FRI-2551 HANDLE SHAFT SPG-2504 PULLEY 20 S5M SPG-2505 PULLEY 60 S5M SPG-2506 MOTOR BRKT SPG-2507 VR BRKT SPG-2108 STOPPER BOLT SPG-2109 STOPPER RUBBER SPG-2453 KEY 4 X 4 X 40 ASK-3502...
  • Page 119 14 ASSY PADDLE SHIFT TWIN (FRI-2600) (D-1/2) www.seuservice.com...
  • Page 120 14 ASSY PADDLE SHIFT TWIN (FRI-2600) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-2601 BOSS TWIN FRI-2052 SHIFT PLATE FRI-2603 SPRING LID TWIN FRI-2602 SW BRKT TWIN SLC-1314 PIVOT SLC-1315X PLUNGER SLC-1316 COMP SPRING 117-0141 PLATE LOCK 310-0012 PAPER INSL FRI-2056X GUARD BLOCK A FRI-2057X...
  • Page 121 15 ASSY BASE BOX (FRI-1500) ITEM NO. PART NO. DESCRIPTION NOTE FRI-1501 MAIN BASE DYN-2003 BASE LID F DYN-2004 LOCK TNG DYN-2005X FLOOR MAT DYN-2006 HINGE 480 FRI-1510 ASSY BASE LID R DYN-2007X LID EDGE L DYN-2009X LID EDGE R 220-5575 CAM LOCK MASTER W/O KEY 000-T00512-0B...
  • Page 122 16 ASSY BASE LID R (FRI-1510) ITEM NO. PART NO. DESCRIPTION NOTE DYN-2011 LOCK ROD A DYN-2012 LOCK ROD B DYN-2013 LOCK ARM DYN-2014 ROD HOLDER FRI-1511 BASE LID R 601-7551 LOCK HANDLE 601-5526-170 BUSH 1.6T (L=170) 280-5008 CORD CLAMP 15 045-C02520 COT PIN 2.5 X 20 031-000510-0B...
  • Page 123 17 ASSY SEAT TWIN 1P (FRI-1600) (D-1/2) www.seuservice.com...
  • Page 124 17 ASSY SEAT TWIN 1P (FRI-1600) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE STC-1650 ASSY WOOFER FRI-3302 UPPER SEAT FRI-3303 LOWER SEAT STC-2201 SEAT BASE STC-1604 SEAT FRAME FRI-1601 SEAT REAR COVER 1P STC-1606X SEAT MOUNT TRAY STC-1607 SP MOUNT BRKT STC-1608 SPEAKER NET L STC-1609...
  • Page 125 18 ASSY SEAT TWIN 2P (FRI-1700) (D-1/2) www.seuservice.com...
  • Page 126 18 ASSY SEAT TWIN 2P (FRI-1700) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE STC-1650 ASSY WOOFER FRI-3302 UPPER SEAT FRI-3303 LOWER SEAT STC-2201 SEAT BASE STC-1604 SEAT FRAME FRI-1701 SEAT REAR COVER 2P STC-1606X SEAT MOUNT TRAY STC-1607 SP MOUNT BRKT STC-1608 SPEAKER NET L STC-1609...
  • Page 127 19 ASSY WOOFER (STC-1650) ITEM NO. PART NO. DESCRIPTION NOTE STC-1651 WOOFER BRKT F STC-1652 WOOFER BRKT R 130-5160 SUB WOOFER 4OHM 30W 012-P00412 TAP SCR #2 PH 4 X 12 060-F00400 FLT WSHR M4 www.seuservice.com...
  • Page 128 20 ASSY MAIN BASE 1P (FRI-20001) (D-1/2) www.seuservice.com...
  • Page 129 20 ASSY MAIN BASE 1P (FRI-20001) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-1500 ASSY BASE BOX FRI-1600 ASSY SEAT TWIN 1P FRI-2250 ASSY ACCEL&BRAKE FRI-4500 ASSY MAIN BD BASE FRI-4600 ASSY ELEC BASE FRI-0400 AC UNIT MAIN FRI-1502 PEDAL BASE FRI RAL-2007 RUBBER HOLDER R TWIN RAL-2008...
  • Page 130 20 ASSY MAIN BASE 2P (FRI-21001) (D-1/2) www.seuservice.com...
  • Page 131 21 ASSY MAIN BASE 2P (FRI-21001) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-1500 ASSY BASE BOX FRI-1700 ASSY SEAT TWIN 2P FRI-2250 ASSY ACCEL&BRAKE FRI-4500 ASSY MAIN BD BASE FRI-4600 ASSY ELEC BASE FRI-0700 AC UNIT SUB FRI-1502 PEDAL BASE FRI RAL-2007 RUBBER HOLDER R TWIN RAL-2008...
  • Page 132 22 ASSY ACCEL & BRAKE (FRI-2250) (D-1/2) www.seuservice.com...
  • Page 133 22 ASSY ACCEL & BRAKE (FRI-2250) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE SPG-2201 BASE FRI-2251 ACCEL PEDAL FRI FRI-2252 BRAKE PEDAL FRI FRI-2257 ACCEL SPRING FRI FRI-2253 BRAKE SPRING FRI SPG-2206 SHAFT SPG-2207 ACCEL GEAR FRI-2254 NEUTRAL STOPPER FRI SPG-2210 VR PLATE ACCEL FRI-2255...
  • Page 134 23 ABSORBER UNIT TWIN (FRI-2350) ITEM NO. PART NO. DESCRIPTION NOTE FRI-2351 ABSORBER BRKT TWIN FRI-2352 ABSORBER SUB BRKT TWIN FRI-2303 PLUNGER FRI-2305 COMP SPRING FRI FRI-2306 STOPPER SHAFT 601-10662 SHOCK ABSORBER W/O CAP 030-000825-SB HEX BLT W/S BLK M8 X 25 060-F00800-0B FLT WSHR BLK M8 050-U00600...
  • Page 135 24 ASSY MAIN BD BASE (FRI-4500) (D-1/2) www.seuservice.com...
  • Page 136 24 ASSY MAIN BD BASE (FRI-4500) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-4501 WOODEN BASE MAIN FRI-4550-01 ASSY SHIELD CASE USA FRI-4550-02 ASSY SHIELD CASE EXP OTHERS FRI-4550-03 ASSY SHIELD CASE KOR KOREA FRI-4550-04 ASSY SHIELD CASE AUS AUSTRALIA 837-13844 I/O CONTROL BD 2 FOR JVS FRI 105-5368...
  • Page 137 25 ASSY ELEC BASE (FRI-4600) (D-1/2) www.seuservice.com...
  • Page 138 25 ASSY ELEC BASE (FRI-4600) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE FRI-4601 WOODEN BASE ELEC 838-13578 PWR AMP 2CH & MIXER 838-11651-01 LOWPASS AMP W/LARGE HEAT SINK 838-12912-01 SERVO MOTOR DRIVE BD NEW 838-13843 DRIVE BD FRI 838-11856-01-UL CONNECT BD W/FUSE & COVER UL 839-1148 4A DC SSR BD NH4P 839-1151...
  • Page 139 26 ASSY SHIELD CASE ~ (FRI-4550-~) (D-1/2) www.seuservice.com...
  • Page 140 26 ASSY SHIELD CASE ~ (FRI-4550 ~) (D-2/2) ITEM NO. PART NO. DESCRIPTION NOTE 105-5413 SHIELD CASE NAOMI MULTI 2 105-5414 SHIELD CASE LID NAOMI MULTI 2 839-1109-02 FLT BD NAOMI MULTI MASTER FRI 833-13949- ~ GAME BD FRI TWIN ~ 421-9174-01 STICKER CAUTION ANTISTATIC 421-10023-AAA...

  • Page 141: Wire Color Code Tabe

    21. WIRE COLOR CODE TABLE THE WIRE COLOR CODE is as follow: PINK SKY BLUE BROWN PURPLE LIGHT GREEN Wires other than those of any of the above 5 single colors will be displayed by 2 alphanumeric characters. BLUE YELLOW GREEN WHITE ORANGE...
  • Page 142 Warranty Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workman- ship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating condi- tions.

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