IKUSI TM60 User Manual
IKUSI TM60 User Manual

IKUSI TM60 User Manual

Console transmitter

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USER'S MANUAL
TM60
CONSOLE TRANSMITTER
TM60Pi (06/00)
IKUSI reserves the right to modify this information without prior notification.

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Summary of Contents for IKUSI TM60

  • Page 1 USER'S MANUAL TM60 CONSOLE TRANSMITTER TM60Pi (06/00) IKUSI reserves the right to modify this information without prior notification.
  • Page 2: Table Of Contents

    I N D E X 1.- DESCRIPTION ......................2.- SAFETY PRECAUTIONS..................2.1.- What you must do..................2.2.- What you must not do..................3.- INSTALLATION....................... 3.1.- CB60 Battery charger ..................3.2.- Receiver ......................3.3.- Starting up ..................... 3.4.- Spurious ......................4.- USING THE SET ..................... 5.- MAINTENANCE ......................
  • Page 3: Description

    1.- DESCRIPTION The TM60/3, TM60/4, TM60/5, TM60/6, TM60/7, and TM60/8 console type transmitter radio remote control systems, are designed for the remote control of hoists and cranes (overhead cranes, tower cranes, hydraulic loader cranes, concrete pumps, driverless vehicles, etc) and are particularly suitable for applications when the operator needs to be able to choose the best location from which to carry out an operation.
  • Page 4: Safety Precautions

    Identify the machine controlled on the label for this purpose on the transmitter. Service the equipment periodically. When carrying out repairs, only use spare parts supplied by IKUSI dealers. 2.2.- What you must not do: Never make any changes to the set, which have not been studied and approved by the manufacturer.
  • Page 5: Installation

    3.- INSTALLATION 3.1 The CB60 battery charger Connect the charger to the mains using the power source and cable supplied. On installing the battery charger, bear in mind that the batteries must be charged at temperatures over 5ºC and that the power supply must be left on all night. Also remember that the charger must not be left in direct sunlight as the batteries will not become fully charged at temperatures exceeding 35ºC.
  • Page 6: Receiver

    3.2.- Receiver Make sure that the crane is stopped for the entire duration of the assembly process, keep the work area free and wear protective clothing. Park the crane and position stop-ends, (if these are not available use appropriate signs), at a suitable distance so that it is not hit by other cranes on the same runway.
  • Page 7 There are three ways to connect the receiver box to the crane's electrical installations: ! Using multiwire cable. ! Using a multipin connector in the receiver box. ! Using a cable with a terminal multipin connector. TM60Pi (06/00) PAG. 5...
  • Page 8 Connect the power supply and the receiver outputs on the corresponding relay board plug-in terminals. Do this following the outputs diagram, which is supplied with the set. This diagram indicates the connection between the transmitter commands and the receiver outputs. The KSTOP1 and KSTOP2 relays are in series and must be connected to the main contactor coil circuit.
  • Page 9: Starting Up

    3.3.- Starting-up Proceed with caution; the equipment may not be connected correctly which may lead to unforeseeable movements on starting-up. Once the receiver has been connected, disconnect the power supply to the motors(for example, by removing the fuses) and power on the receiver. The following receiver LEDs should now light up.
  • Page 10 On receiving a signal from the transmitter, the following LEDs will light up on the receiver: SIGNAL: this indicates that it is receiving an RF signal at the working frequency. DATA: this means that the data format is correct. ID: this means that the receiver has recognised the transmitter’s identification code.
  • Page 11: Spurious

    3.4.- Spurious The receiver is designed to become blocked if there is intense spurious disturbance arising from galvanic, inductive, or capacitive coupling, thus preventing unwanted manoeuvres. As a precautionary measure, it is recommended that spurious-preventing devices (diodes, capacitors, RC circuits) be fitted at the source of the disturbance. These devices should be connected directly to the contactor coil terminals, electro-valves, etc.
  • Page 12: Using The Set

    4.- USE To ensure correct use of the equipment, follow the instructions below: Make sure the transmitter you are going to use is the right one, identifying the machine on the identification label. Attach the belt to the transmitter unit. Its use is recommended to prevent the equipment from falling.
  • Page 13: Maintenance

    5.- MAINTENANCE 5.1.- Guarantee IKUSI guarantees the TM60 remote control sets for a period of up to one year after the date of delivery. This guarantee covers repairs and the replacement of defective pieces at our Technical Service Department. Both the transmitter and receiver will be necessary if any repairs or replacements need to be carried out.
  • Page 14: Preventive Maintenance

    5.3.- Preventive maintenance A few simple checks can bring to light certain defects which can later be the cause of subsequent break-downs and which can be readily rectified. We recommend the following checks to be made from time to time: Transmitter: ! Check the transmitter’s closing screws to make sure they are securely tightened.
  • Page 15: Identifying Faults

    5.4.- Locating Break-downs The transmitter and receiver both have status monitoring LEDs, which help to identify irregularities. The transmitter also has an acoustic buzzer. The most common signals are contained in the tables below: TRANSMITTER BUZZER MEANS Green double flashing Transmitter ready for start-up Solid green Transmitter transmitting normally...
  • Page 16: Spare Parts

    5.5.- Spare parts BT08 Battery 2303696 CB60 Battery Charger 2303685 Power supply for CB60, 230 Vac 1106018 Belt 1175021 Strap 1175022 MO60 Optical joystick 2303668 Optical joystick cover CMO60 2303669 Electrical joystick 4x1 1102029 Paddle joystick 1102061 0-1 Push-button 1102069 Boot for push-button 1107019 0-1 Spring return toggle switch...

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