Motorola RPU2160 Installation And User Manual
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Motorola RPU2160 Installation And User Manual

Rpx repeater series
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Installation and User Guide
Models RPU2160/RPU4160

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  • Page 1 Installation and User Guide Models RPU2160/RPU4160...
  • Page 2 No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.

  • Page 3: Table Of Contents

    Parts of the Repeater ....3 CONTENTS Repeater Accessories ....5 How the Repeater Works.
  • Page 4 Repeater Installation ....18 Frame Solution ....30 Alkaline Battery Repeater Positioning Life Estimation .
  • Page 5 Use and Care ......53 How To Minimize Lightning Motorola Limited Warranty Damage for RPX Repeater for the United States Series™...

  • Page 6: Computer Software Copyrights

    Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written...

  • Page 7: Radio Frequency (Rf) Exposure Safety Standards

    RF energy awareness For a list of Motorola-approved antennas and other C a u t i o n information contained in the accessories, visit the following web site which lists...

  • Page 8: Operational Safety Guidelines

    OPERATIONAL SAFETY GUIDELINES Protect the power cord from being walked on or pinched particularly at plugs, convenience Read these instructions. receptacles, and the point where they exit from the apparatus. Keep these instructions. Use only the attachments/accessories specified Heed all warnings. by the manufacturer.
  • Page 9 Disconnect the power supply from the line voltage by removing the main plug. The outlet to which this equipment is connected should be nearby and easily accessible. Maximum ambient temperature around the power supply equipment must not exceed 40°C (104°F). Make sure that the cord is located where it will not be stepped on, tripped over, or subjected to water, damage or stress.

  • Page 10: Fcc Licensing Information

    FCC Form 601 and Schedules D, H, and Remittance FCC LICENSING Form 159. INFORMATION When using portable hand held units with this repeater, please note that there is an output power INTERFERENCE INFORMATION limitation according to FCC's rule part 90.267. This regulation limits the maximum output power of This device complies with Part 15 of the FCC Rules.
  • Page 11 Changes or modifications not expressly approved by intended to be distributed is subject to government Motorola may void the user’s authority granted by the regulations and may be prohibited. FCC to operate this radio and should not be made. To...
  • Page 12 Notes...

  • Page 13: Introduction

    Congratulations on your Motorola® RPX Repeater • Repeater (includes the Alkaline Battery Frame) Series™ purchase! • Antenna This repeater is a product of Motorola's 80 plus years • Power Supply of experience as a world leader in the designing and • Wall holster mount manufacturing of communications equipment.

  • Page 14: About This Manual

    MOL (Motorola On-Line Tool). RF: Radio Frequency For all other inquiries about service information, P/N: Part Number please call your Motorola Point of Contact or call: 1-800-448-6686 in the USA Table 1: RPX Repeater Series™ Models 1-800-461-4575 in Canada...

  • Page 15: Repeater Overview

    REPEATER OVERVIEW PARTS OF THE REPEATER Antenna Connector Channel Status LED Knob ON/OFF Indicator Knob Battery Frame (*) Programming Connector Model Label Power LED DC/AC Indicator Connector (*) RPU4160 repeater model comes with standard Alkaline Battery Frame Dipole UHF Antenna AC/DC Power Supply Wall Mount Figure 1.
  • Page 16 For RDX radio model information details, please contact your One side LED indicator gives repeater AC/ Motorola Point of Sale. DC connection status whenever the repeater is working on alkaline Battery Frame On/Off Knob (standard repeater model).

  • Page 17: Repeater Accessories

    16 hours of battery of customizing your repeater features by back up operation. using the CPS (Computer Programming Software). Please refer to the "Programming The Repeater” on page 38 for more information. For Software download information, contact your Motorola Distributor or Reseller.
  • Page 18 Repeater General Applications The repeaters operate in the UHF 450 – 470 MHz band providing 16 channels with different pre- The repeaters are ideal as a range extender, that programmed settings. This particular feature can help reach other users in areas that are allows easy and quick in field repeater deployment normally not covered by a 2-way radio’s range.
  • Page 19 Note: (1) The repeaters work best when located in an ideal place that can have good reception for re-transmitting the signal without any problems. Refer to "Pre-Installation Considerations” on page 10 for more information. (2) The repeaters are not submersible devices (Refer to "Appendix A: Repeater Specifications”...

  • Page 20: How The Repeater Works

    How the Repeater Works In the Figure 3a, the repeater will get the signal “X” that Paul transmits from his radio and will convert The repeater allows 2-way radios, base stations it into a “Y” frequency that will re-transmit to Tom. or call boxes to communicate through the In Figure 3b, when Tom answers back to Paul, his repeater in order to extend the coverage range...
  • Page 21 As seen in Figure 4, the maximum antenna height for low power fixed stations is limited to Table 2: Estimated Talk Range 23 meters (75 feet) above ground. For stations operating at fixed locations for temporary Model Industrial Outdoors periods, the antenna height is limited to 7 Inside steel/concrete Line of sight/No meters (20 feet) above ground.

  • Page 22: Pre-Installation Considerations

    RF Coverage Field Test PRE-INSTALLATION CONSIDERATIONS The following instructions* are quick and easy tips to test the RF coverage area and decide the best Proper repeater installation ensures the best position for the Repeater Antenna (either with the possible performance and reliability of the antenna directly installed into the repeater device repeaters.

  • Page 23: Location

    Choosing a Tentative Location • If you are planning to use the repeater to cover a large area with different buildings, it is Prior to the RF coverage field test, you must first strongly recommended that you use the decide which would be the tentative locations for the repeater.

  • Page 24: Conducting The Rf Coverage Field Test

    Conducting the RF Coverage Field Test The objective of the field test is to “simulate” the transmission quality and coverage that the repeater may have based upon a chosen location. This type of testing and planning becomes very useful as it can save you extra work and money as a poor location and/or adverse environmental conditions can affect the repeater’s performance.

  • Page 25: Multiple Repeaters In A Single Location (Multiple User Groups)

    During this RF test coverage, one of the key field MULTIPLE REPEATERS IN A SINGLE LOCATION (MULTIPLE USER conditions to test are those spots that will be the GROUPS) most likely to be used for most of the people (indoors and/or outdoors) and those that may As the repeaters have 16 different programmable appear particularly challenging due to concrete/ channels to choose from for setting up the TX/RX...

  • Page 26: Environmental Conditions At Intended Installation Site(*)

    Whenever you need to expand the 2-way radios’ Environmental Conditions at Intended coverage in the same area but for different user’s Installation Site(*) groups, you can use multiple repeaters located at A key factor for repeater performance is to the same site. For ensuring that the different accurately evaluate the site environment where groups will not be interfering with each other and the repeater will be installed.

  • Page 27: Temperature Ranges

    Temperature Ranges Ventilation This is the temperature measured in close Also important is to make sure that there is proximity to the repeater. For example, if the adequate ventilation i.e. cabinets with ventilation repeater is mounted in a cabinet, the temperature slots (for air circulation), especially if multiple that is measured is within the cabinet.

  • Page 28: Electrical Requirements

    ELECTRICAL REQUIREMENTS Site Grounding and Lightning Protection AC/DC Power Requirements Proper site grounding and lightning The repeater comes equipped with a AC/DC protection are vitally important power supply, that operates from 110 Vac to 240 consideration, Failure to provide C a u t i o n Vac at 50 Hz to 60 Hz.

  • Page 29: Rf Ground

    Note: Motorola recommends the following reference source: “Motorola Quality Standards Fixed Network Equipment Installation Manual R56” P/N 6881089E50. Installation Guide...

  • Page 30: Repeater Installation

    REPEATER INSTALLATION For the explanations in this chapter, please refer to the “Parts of the Repeater” on page 3 under “Repeater Overview” for more information. Repeater Positioning and Orientation Once you have decided the repeater’s location, make sure you place it either on a flat and stable surface (outdoors or indoors), lying horizontal as shown in “Figure 7a.
  • Page 31 run straight from the repeater in order to assure When positioning the repeater, make sure the that performance is not deteriorated as shown in repeater antenna is placed away from “Figure 8b. Repeater Cable Layout Using External obstructions, metal structures or any objects or Antenna P/N HKKN4022”...

  • Page 32: Antenna Installation Instructions

    Repeater antenna installation is critical to the the antenna bushing clockwise to fasten it. system performance. The approved Motorola “Figure 9. Attaching Dipole Antenna to the antenna for the RPU4160 is the UHF Dipole Repeater (clockwise)”...
  • Page 33 Make sure the dipole antenna is mounted vertically (90 degrees) in reference to earth ground (either up or down). Please refer to “Figure 10a. Examples of Correct Dipole Antenna Orientation” on page 21 and “Figure 10b. Examples of Incorrect Dipole Antenna Orientation”...

  • Page 34: Installing External Antenna Using The Antenna/Magnetic Mount /Rf Cable Kit Accessory

    RF Cable accessory P/N HKKN4022. Examples of Incorrect Exterior Magnetic Mount Antenna Orientation” on page 23). Note: Always use Motorola approved accessories in order to assure performance and safety. • Make sure the exterior antenna magnetic Please refer to “Accessories” on page 59 for mount is installed and positioned away from details.
  • Page 35 90º 90º Ground Ground Figure 11b. Examples of Incorrect Exterior Figure 11a. Examples of Correct Exterior Magnetic Mount Antenna Orientation Magnetic Mount Antenna Orientation Installation Guide...

  • Page 36: Rf Cable Installation

    RF Cable Installation When installing the RF cable make sure that: Note: The RF cable is 12 feet long. Keep this in • The RF Cable is taut. mind when locating the repeater. • The RF Cable doesn’t go around the magnetic In order to attach the RF Cable to the Repeater mount antenna, antenna, the repeater device (please refer to “Figure 12.

  • Page 37: Installing Exterior Antenna

    Installing Exterior Antenna Uninstalling Exterior Antenna In order to install the exterior antenna into the Turn counterclockwise in order to remove antenna from magnetic mount. magnetic mount, simply: Align the threaded end of the antenna with the magnetic mount’s mini UHF connector as It is important that all antenna cables shown on “Figure 13.
  • Page 38 To install the wall mount: The wall mount holster is designed to be capable of mounting to a wall or any other similar flat surface via screws, straps or single bolt. (If you choose to use screws, make sure you secure them tightly on each one of the wall mount corners).

  • Page 39: Ac/Dc Power Supply Connection

    AC/DC Power Supply Connection To connect AC/DC power supply: Each repeater ships standard with an AC/DC Plug the AC/DC power supply into an AC Power supply cord (P/N PMPN4002A)(9 feet power source of 110/220 V or a 12 V DC long) that connects the repeater to a (110/120)/ power and route it to the Repeater Jack (220/240) Vac source.

  • Page 40: Outdoor Installations Considerations

    Outdoor Installations Considerations Note: The ideal repeater outdoors usage features the repeater working on back-up batteries. • The RPX repeaters are suitable for temporary (The power supply is not designed for outdoors operations under environmental outdoor use). conditions that meet the Mil Specifications 810 and IP55 (designed to meet level of water ingress and dust protection).

  • Page 41: Vehicle Adaptor

    Vehicle Adaptor The repeaters offer the convenience of a Vehicle Adaptor accessory (P/N HKPN4003, sold separately) for the repeaters. Figure 15b. Vehicle Adaptor Installation Guide...

  • Page 42: Alkaline Battery Frame

    ALKALINE BATTERY FRAME ABOUT ALKALINE BATTERIES Please visit your Alkaline batteries’ manufacturer website for information and guidelines regarding handling and disposal of Alkaline batteries. Figure 16a. Alkaline Battery Frame Do not store alkaline batteries in a non- operating equipment for longer than 30 Important days.

  • Page 43: Alkaline Battery Power Led (Side Led)

    Alkaline Battery Power LED (Side LED) Installing/Removing the Alkaline Battery Frame Do not attempt to recharge alkaline Turn OFF the repeater if it is turned ON. batteries. They are non-rechargable. Important Disconnect AC/DC Power. Table 3: Repeater Alkaline Frame Power LED (Side) Use a Phillips screwdriver to remove the four corner screws located at each corner on the AC/DC...

  • Page 44: Li-Ion Battery Frame (Optional Accessory)

    Arrange alkaline batteries to match each of Assemble the alkaline battery frame (loaded the alkaline frame batteries’ polarity (+ or -) with the alkaline batteries) into the back of markings and slide them into each one of the the repeater by tightening securely the four alkaline battery frame compartments.

  • Page 45: Getting Started

    Radio LED Indicators GETTING STARTED TURNING REPEATER ON/OFF Table 4: Repeater Status LED Indicator (Front LED) MODE LED STATUS Never transmit without having a transmit antenna connected to the TX C a u t i o n antenna jack of the repeater. Transmit Solid Red Turn the ON/OFF knob clockwise to turn on...
  • Page 46 Table 4: Repeater Status LED Indicator (Front LED) (Continued) MODE LED STATUS Low Battery Orange (Fast) Shutdown Blinking Low Battery Orange Blinking 1 Green Blink, 1 Fatal Error at Orange Blink, 1 Power Up Green Blink, then repeat Unprogrammed Double Red Channel (Slow) Blinking 1 Red Blink, 1...

  • Page 47: Selecting A Channel

    SELECTING A CHANNEL programmed Frequency, Interference Eliminator Code and Bandwidth Settings. Please refer to the The repeaters offer 16 different channels from following table for factory default values details: which you can choose ONE channel at a time for the repeater to operate. To select a channel, rotate the Channel Selector Knob until you reach the desired channel.
  • Page 48 Table 5: Repeater Channels Default Settings (Continued) Transmit Band Receive Band Common Parameters 450 – 455 Mhz 465 – 470 Mhz– Channel Code Frequency Frequency Frequency Frequency Code Value Bandwidth (RX) Index (RX) Mhz (TX) Index # (TX) Mhz (Index #) (Hz) 452.4125 179.9...

  • Page 49: Repeater Programming Default Values

    REPEATER PROGRAMMING DEFAULT VALUES Table 6: Programmable Features Default Values "Programmable Features Default Values" on page 37 shows the default factory values that the Repeater Features Default Values repeater has pre-programmed. These values can Feature Values Default only be customized by using the CPS software. TX Timeout 1, 2 or 3 minutes 1 minute...

  • Page 50: Programming The Repeater

    Please refer to the CPS software HELP File PROGRAMMING THE (under “Content and Index”) where you will find REPEATER the details and explanations for each one of the repeater’s programmable features PROGRAMMING FEATURES OVERVIEW The repeaters are fully programmable devices that provide features customization by using the CPS* (Computer Programming Software).
  • Page 51 Figure 17. Example of the CPS Repeater Interface Note: Contact your Motorola distributor or reseller in order to get information on how to get a copy of the CPS software. User Guide...

  • Page 52: Programming The Repeater Using The Cps

    Programming the Repeater Using the Before you begin programming the repeater make CPS Programming sure you have available: Cable • A PC ( Windows® XP, Windows 2000 compatible, Vista) To computer USB Port • CPS Programming Cable (sold separately as an accessory P/N RKN4155), To repeater programming...

  • Page 53: How To Read And

    How to Read and Modify Your When the CPS reads the repeater successfully, you will see a window pop up Repeater’s Features showing a bar progress icon indicating the repeater’s profile is being read. Ensure you have installed the latest CPS in Note: You will now be able to read and modify all your computer.
  • Page 54 CPS Connection Trouble Shooting Table 7: Programming Mode: Trouble Shooting Symptom Try This CPS doesn’t read the Make sure the CPS cable is securely connected on both ends repeater or write to the (programming port in the repeater and USB port in the computer)/Make sure repeater your repeater hasn’t run out completely of battery power or is connected to an AC/DC supply/Make sure the CPS cable is not damaged.

  • Page 55: Programming Your Radios

    PROGRAMMING YOUR RADIOS PROGRAMMING YOUR RDX 4 W RADIOS TO WORK WITH THE REPEATERS RDX 4 W series radios are fully compatible with your repeaters as they are of the same UHF band and they support repeater capability features. However, in order to configure the radios to communicate with the repeater, there are basic tips that you should take into account: User Guide...
  • Page 56 • Make sure the channels in both the RDX radios and the repeaters that you want to use with the repeater capability are actually enabled in the CPS with a “check” box looking as follows: Figure 19. Enabling Repeater capability settings User Guide...
  • Page 57 • Make sure the TX frequency and PL Code in Note: Take into account that when matching channel frequencies between the repeater the radio channel that has been chosen for and the radios, you must also need to make repeater, is the same as the RX frequency in sure all other channel parameters (i.e.

  • Page 58: Repeater Cloning

    REPEATER CLONING RDX RADIO TO REPEATER CLONING To repeater programming connector R2R Cloning Cable To RDX radio charger mini-port Figure 20. Cloning from an RDX radio into the Repeater User Guide...

  • Page 59: Cloning

    OPERATING INSTRUCTIONS • An RDX Radio, repeater capable Below are instructions on how to clone your RDX CLONING INSTRUCTIONS 2 W / 4 W radio into one of the repeaters. Turn OFF both the radio and the repeater. Note: It is NOT possible to clone the repeaters into the RDX radio.
  • Page 60 Note: After cloning is completed, the RDX radio - If the RDX channels contains will sound either a “pass” tone (cloning was frequencies that are not successful) or a “fail” tone (cloning process within the repeater TX or RX has failed). The “pass” tone sounds like a Important frequency range, the good key “chirp”...
  • Page 61 WHAT TO DO IF CLONING FAILS The radio will emit an audible “bonk” indicating that the cloning process has failed. In the event that cloning fails, try performing each of the following tests before trying to start the cloning process again: Ensure that the batteries on both radio and repeater are fully charged.

  • Page 62: Troubleshooting

    TROUBLESHOOTING Symptom Try This... Recharge or replace the Li-Ion battery. Replace AA batteries. Reposition or replace AA batteries. Extreme operating No Power temperatures may affect battery life. Verify repeater is connected to AC/DC. Steel and/or concrete structures, heavy foliage, buildings or Limited Talk Range vehicles decrease range.
  • Page 63 Symptom Try This... (Continued) Confirm that the radios have the same Channel, Frequency, Interference Eliminator Code and Scramble Code settings and are Message Are Not Received consistent with the Repeater’s settings. Verify the range coverage is appropriate and there are no obstacles or shielding. Radios are too close to repeater;...
  • Page 64 Note: The RPX Repeater Series™ are designed with a companding feature that is compatible with Motorola 2- way Business Radios. If you're working with a different radio and you experience static or noise in your communications, double check that the radios are capable of companding.

  • Page 65: Use And Care

    USE AND CARE Use a soft damp cloth Do not immerse Do not use alcohol or to clean the exterior in water cleaning solutions If the repeater is submerged in water... Turn repeater OFF Dry with soft cloth Do not use repeater and remove batteries until completely dry and antenna...

  • Page 66: Motorola Limited Warranty For The United States And Canada

    This limited warranty is a consumer's exclusive Accessories that are ninety (90) days from the Repaired or date returned to the remedy, and applies as follows to new Motorola Replaced. consumer, whichever is Products, Accessories and Software purchased by longer.
  • Page 67 Product or parts, are excluded form coverage. Accessory to abnormal usage or conditions; or (d) other acts which are not the fault of Motorola, are excluded from coverage. User Guide...
  • Page 68 OTHER INFORMATION? requirements or will work in combination with any Contact your Motorola point of purchase. hardware or software applications provided by Please call: third parties, that the operation of the software...
  • Page 69 You will receive instructions on how to ship the SOFTWARE COPYRIGHT NOTICE Products to Motorola. You must ship the Products The Motorola products described in this manual to us with freight, duties and insurance prepaid. may include copyrighted Motorola and third party...
  • Page 70 PATENT NOTICE EXPORT LAW ASSURANCES This product is covered by one or more of the This product is controlled under the export following United States patents. regulations of the United States of America. The Governments of the United States of America may 5896277 5894292 5864752 5699006 5742484 restrict the exportation or re-exportation of this D408396 D399821 D387758 D389158 5894592...

  • Page 71: Accessories

    POWER SUPPLIES ACCESSORIES ACCESSORIES Part No. Description RPX REPEATER SERIES Cigarette Lighter Vehicle HKPN4003A ACCESSORIES Adaptor ANTENNA ACCESSORIES AC/DC Repeater Power Supply Part No. Description BATTERY ACCESSORIES Antenna with MAG Mount & 12 Part No. Description HKKN4022A foot RF Cable Kit High Capacity Li-Ion Battery Dipole Antenna 438 –...

  • Page 72: Rdx Pick-Up Radios And Accessories

    RDX PICK-UP RADIOS AND 2-WAY RDX REPEATER CAPABLE UHF RADIOS ACCESSORIES Part No. Description CABLES ACCESSORIES RDU4160d RDX UHF 4 W CH 2-Way Radio Part No. Description RDU4100 RDX UHF 4 W CH 2-Way Radio RLN6303 Radio to Radio Cloning Cable RKN4155 CPS USB Programming Cable CHARGER ACCESSORIES...

  • Page 73: Appendix A: Repeater Specifications

    APPENDIX A: REPEATER SPECIFICATIONS Product Specifications UHF 25 KHz UHF 12.5 KHz FCC Id IC Id FCC Parts Place Holder Emission Designators 14K8F3E 11K1F3E Operating RF Band (MHz) 450 – 470 450 – 470 Frequency Separation 10 – 20 MHz 10 –...
  • Page 74 Product Specifications UHF 25 KHz UHF 12.5 KHz Carrier Power Output (AC/DC) (Model Dependant) 2 W/4 W 2 W/4 W Carrier Power Output on Batteries Hang-Time Timer From 0 (OFF) to 50 From 0 (OFF) to 50 seconds programmed seconds programmed Time-Out Timer 1, 2 or 3 minutes 1, 2 or 3 minutes...
  • Page 75 Product Specifications UHF 25 KHz UHF 12.5 KHz Transmitter Frequency Range (MHz) 450 – 455 Mhz 450 – 455 Mhz Carrier RF Output High 4.0 W 4.0 W 2.0 W 2.0 W Frequency Stability +/- 1.0 PPM (-300°C – 600°C) +/- 1.0 PPM (-300°C – 600°C) Modulation Direct FM Direct FM...
  • Page 76 Product Specifications UHF 25 KHz UHF 12.5 KHz Frequency Stability +/- 1.0 PPM (-300°C – 600°C) +/- 1.0 PPM (-300°C – 600°C) Audio Frequency 300 Hz to 3 Khz 300 Hz to 3 Khz Sensitivity (12 dB SINAD) - 119 dBm (0.25 uV) - 119 dBm (0.25 uV) Selectivity (Adjacent Channel Selectivity) - 75 dB...
  • Page 77 810 Military Standards (1) RPX Repeater 4 W –UHF 450 – 470 MHz METHOD PROCEDURE Rain 506.1 1, 2 507.1 Humidity Salt Fog 509.1 Dust 510.1 Vibration 514.1 8, 10 Shock 516.1 1, 2, 5 810 - D Low Pressure 500.2 High Temperature 501.2...
  • Page 78 810 Military Standards (1) RPX Repeater 4 W –UHF 450 – 470 MHz METHOD PROCEDURE 810 - E Low Pressure 500.3 High Temperature 501.3 1, 2 Low Temperature 502.3 1, 2 Temperature Shock 503.3 505.3 Solar Radiation Rain 506.3 1, 2 Humidity 507.3 2, 3...
  • Page 79 Other Product Specifications UHF 25 KHz UHF 12.5 KHz Weight Repeater with Alkaline Frame 2.1 lbs 2.1 lbs Repeater with Li-On Frame 2.0 lbs 2.0 lbs Average Battery Life @ 100% duty (20%/80% operation): With Alkaline Frame 16 Hours 16 Hours RPX Repeater 4 W –UHF 450 –...
  • Page 80 RPX Repeater 4 W –UHF 450 – 470 MHz 810 Military Standards METHOD PROCEDURE Dust 510.4 Vibration 514.5 Shock 516.5 Environmental Specifications Operating Temperature -30°C to + 60°C (Radio) -30°C to + 60°C (Radio) IP55 IP55 Sealing Shock & Vibration Polycarbonate Housing passes EIA 603 Satisfied EIA 603 Dust &...

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