Vialle LPi LPE-7 Assembly Manual

Multipoint liquid propane injection system

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Set-instruction:

First release: 29-01-09

Multipoint Liquid Propane Injection (LPi) System

Make of vehicle

Type

Cubic capacity

Engine type

Transmission

Model year

Tank situation

220714.0

Assembly manual for a

Citroën

Berlingo 1.6i 16V

1587 cc

NFR

Manual

2008

Under floor 67 ltr. ring tank

Assembly manual

DC/name

D09 008

Release

29-01-09

221838.0

-1-

Table of Contents

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Summary of Contents for Vialle LPi LPE-7

Page 1 220714.0 221838.0 Set-instruction: Assembly manual First release: 29-01-09 DC/name D09 008 Release 29-01-09 Assembly manual for a Multipoint Liquid Propane Injection (LPi) System Citroën Make of vehicle Type Berlingo 1.6i 16V Cubic capacity 1587 cc Engine type Transmission Manual Model year 2008 Tank situation Under floor 67 ltr.
Page 2 (unless otherwise speci- The LPG installation should be built fied in the workshop instructions). in in accordance with the National published by Vialle Alternative Fuel Systems BV Note: the memories of any radios Instructions for the fitting of a LPG...
Page 3 - Summary of components - Wiring harness route - Line bundle route LPE-7 (LPi control unit) Fuse holder Pressure regulator Fuel Switch Main relay Resistor box Engine running module Battery+ Ground engine – Engine running safety conn. Won’t be used Petrol injector interrupt LPG injector conn.
Page 4 Disassemble the inlet manifold in accordance with the workshop manual. NOTE: the disassembled manifold must be sent to Vialle with the consignment note and will be retur- ned with the fitted LPi-injectors. Assemble the inlet manifold in accordance with the workshop manual Fig 2 221838.0...
Page 5 - Pressure regulator assembly Pressure regulator assembly Adjust the bracket in accordance with the fig. 90º Fig 3 Pressure regulator assembly Assemble the bracket to the pressure regulator, see insert. Assemble the LPG lines from the manifold to the pressure regulator. Spacer Bracket Rubber...
Page 6 - LPE-7 assembly (LPi control unit) LPE-7 assembly Adjust the LPE-bracket in accordance with the fig. Fig 6 LPE-7 assembly Assemble the LPE to the bracket Assemble the 70-pole connector to the LPE Fig 7 LPE-7 assembly Stick a 12cm piece of rubber next to the fuse/relaybox in accordance with the fig.
Page 7 - LPE-7 assembly (LPi control unit) LPE-7 assembly Position the LPE next to the fuse/relaybox in accordance with the fig. Drill a hole Ø3mm and assemble the bracket with a sheet metal screw (6,3x19) Ø3mm Fig 9 LPE-7 assembly Assemble main relay and fuse holder in accordance with the fig.
Page 8 - Fitting the wiring harness - Fuel Switch assembly - Positioning the stickes Fitting the wiring harness NOTE: For 5 or 6 cyl, solder the provided wiring har- ness connectors for the LPG injectors, (5-6 cyl) to the main wiring harness. See diagram, note the colour of the label.
Page 9 - LPi wiring harnesses connection Overview of connection points, see fig.1 on page 3 Electrical diagram, see last page Route engine running module-alternator The wires without connector can be clipped off at the right length. DO NOT ROLL UP any excess length of the wires with connector because of faults but tidy them away using a ‘detour’...
Page 10 - LPi wiring harnesses connection Overview of connection points, see fig.1 on page 3 Electrical diagram, see last page Grey/black en grey/white wire The wires without connector can be clipped off at Connection : λ-Probe-2 signal and ground the right length. DO NOT ROLL UP any excess Position : Not used length of the wires with connector because of...
Page 11 Assembly manual Case Side Citroen Berlingo Make/Type: Under floor 67 ltr. ring tank Tank situation: Sunken filler assembly Assemble the sunken filler by means of manual 221725. M5 nuts Adjust the 2 washers in accordance with the drawing: adjusted washers spacers M5x35 bolts...
Page 12 Assembly manual Case Side Citroen Berlingo Make/Type: Under floor 67 ltr. ring tank Tank situation: Filler hose assembly Assemble the short reduce nipple (with the bonded seal!) and filler hose Fig 18 Filler hose assembly Filler hose route LPG line assembly Fit the line bundle under the vehicle in accordance with fig.1 on page 3 (begin at the pressure regulator) Fig 19...
Page 13 Assembly manual Case Side Citroen Berlingo Make/Type: Under floor 67 ltr. ring tank Tank situation: Tank assembly Remove threaded rod Fig 21 Fig 22 1 Strap fastening Ø14 mm Tank assembly Disassemble the plastic rear sill protection plate Mark center Lay the graduated jig with the center at 60 25 Ø14 at 45º, 135º, 208º, and...
Page 14 Assembly manual Case Side Citroen Berlingo Make/Type: Under floor 67 ltr. ring tank Tank situation: Tank assembly Attach the straps and supports with the plates under the floor in accordance with manual 59338. Fig 24 Tank assembly Ø8mm Drill the 2 holes Ø8mm through plate assemble 2 M8x15 bolts Drill hole...
Page 15 - Electrical diagram (LPE-7) LPi injector pump valve ground LPi injector LPi injector LPi injector LPi injector LPi injector LPi injector 2 1 3 4 221838.0 -15-...