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Thunder Scientific ACS-517B Replacement Procedure

Air compressor system
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Air Compressor Replacement Procedure
for the
Model ACS-517B
Air Compressor System
Thunder Scientific Corporation
623 Wyoming Blvd. S.E.
Albuquerque, New Mexico 87123-3198
Ordering: (800) 872.7728
Tel: (505) 265.8701
FAX: (505) 266.6203
www.thunderscientific.com

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Summary of Contents for Thunder Scientific ACS-517B

  • Page 1 Air Compressor Replacement Procedure for the Model ACS-517B Air Compressor System Thunder Scientific Corporation ◆ 623 Wyoming Blvd. S.E. Albuquerque, New Mexico 87123-3198 ◆ ◆ Ordering: (800) 872.7728 Tel: (505) 265.8701 FAX: (505) 266.6203 www.thunderscientific.com...
  • Page 2 Remove the cover of the air compressor sound enclosure. Remove the existing support brackets/feet from compressor unit.
  • Page 3 Next remove the electrical cable cover and the compressor power cable. BE SURE UNIT IS UNPLUGGED. Ground wire LOW VOLTAGE HIGH VOLTAGE YEL/BLK YEL/BLK LINE LINE BROWN BROWN ORANGE ORANGE WHITE BLACK LINE BLACK WHITE LINE YELLOW YELLOW TO REVERSE, INTERCHANGE RED AND BLACK LEADS ON HIGH VOLTAGE UNIT.
  • Page 4 Black wire PIN 1 PIN 3 PIN 4 PIN 5 PIN 6 FIGURE 2 Connect the black wire to pin 1, see Figure 2. White wire Connect the white wire to pin 6, see Figure 2.
  • Page 5 Replace the electrical cable cover on compressor unit. Place the compressor as shown on the compressor mounting plate with studs through slots. Remove the round black muffler from the compressor and save for step 17.
  • Page 6 Slide the compressor towards the over flow drain box until it meets the end of the slot. Add the hardware provided to all four studs, starting with the washer, then lock washer, and then the nut.
  • Page 7 Remove the brass quick connect and elbow from the compressor unit. Remove the nickel plated elbow by compressing the sleeve at the tube end of fitting and pull tubing out.
  • Page 8 Screw nickel plated elbow into compressor and align elbow fitting at approximate angle as shown. Reinsert Impolene tubing into nickel plated elbow and push firmly into place, then pull tube to see if snug.
  • Page 9 CUT THE HOLE HERE Cut a slit or hole in the foam insulation for the hose to pass through, then slide the insulation over the compressor fan shrouding as shown above. Apply silicone between fan shroud and insulation with silicone syringe (provided).
  • Page 10 Insert the elbow (provided) where the muffler was removed from step 8. Then slide the black rubber hose (provided) through the hole in the foam and the hole in the baffle panel. Screw in the muffler into the rubber hose.
  • Page 11 Slide the brass flare fitting of the rubber hose on to the threads of the elbow. Tighten down the brass flare fitting.
  • Page 12 Now replace compressor box cover with screws (22) provided and place in 2500 cart with hose side in line with air tank and connect hose as shown above. Unit is now ready for use with your 2500. PARTS PROVIDED 1. Air Compressor System 2.