Rockwell PowerFlex 40 Quick Start Manual

Rockwell PowerFlex 40 Quick Start Manual

Adjustable frequency ac drive

Advertisement

PowerFlex 40 Adjustable
Frequency AC Drive
FRN 5.xx - 6.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 40 information including EMC instructions,
application considerations and related precautions, refer to the
PowerFlex 40 User Manual, Publication 22B-UM001... at
www.rockwellautomation.com/literature.

General Precautions

ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
www.aotewell.com
Industry Automation
Quick Start
+86-755-8660-6182

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PowerFlex 40 and is the answer not in the manual?

Questions and answers

Summary of Contents for Rockwell PowerFlex 40

  • Page 1 FRN 5.xx - 6.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40 Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2 Use Mounting Option A -10°C (14°F) IP30, NEMA/UL Type 1 Use Mounting Option B 50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B Rating requires installation of the PowerFlex 40 IP 30, NEMA/UL Type 1 option kit. HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 3 Aotewell Ltd www.aotewell.com Industry Automation English-3 Typical Grounding R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 SHLD Disconnecting MOVs To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage.
  • Page 4 Aotewell Ltd www.aotewell.com Industry Automation English-4 CE Conformity Refer to the PowerFlex 40 User Manual for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives. Specifications, Fuses and Circuit Breakers Drive Ratings Power Output Ratings Input Ratings...
  • Page 5 Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs Faultless Power Ride Through: 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manual for DB resistor ordering information. HongKong|UK|China sales@aotewell.com...
  • Page 6 Aotewell Ltd www.aotewell.com Industry Automation English-6 Power Wiring Power Wire Rating Recommended Copper Wire Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location Anixter OLF-7xxxxx, Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/ Belden 29501-29507 or RHW-2 equivalent Anixter 7V-7xxxx-3G Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) Shawflex 2ACD/3ACD or...
  • Page 7 The stinger leg should be connected to the center Phase B on the reactor. Refer to the PowerFlex 40 User Manual for specific line reactor part numbers. Refer to Appendix B of the PowerFlex 40 User Manual for accessory ordering information.
  • Page 8 When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation. Refer to the PowerFlex 40 User Manual for more information.
  • Page 9 Aotewell Ltd www.aotewell.com Industry Automation English-9 Control I/O Terminal Designations No. Signal Default Description Param. Relay N.O. Fault Normally open contact for output relay. A055 Relay Common – Common for output relay. Relay N.C. Fault Normally closed contact for output relay. A055 Analog Output Select 0-10V...
  • Page 10 7. Familiarize yourself with the integral keypad features (see next page) before setting any Program Group parameters. If a fault appears on power up, refer to page 20 for an explanation of the fault code. For complete troubleshooting information, refer to the PowerFlex 40 User Manual. HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 11 A069 [Internal Freq] in program mode. For details on how to enter the program mode, see the section, “Viewing and Editing Parameters.” The default value of A069 [Internal Freq] is 0 Hz. For IP20 rated PowerFlex 40 drives, the default value of this parameter is 60 Hz. HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 12 Aotewell Ltd www.aotewell.com Industry Automation English-12 Integral Keypad Menu Description VOLTS Display Group (View Only) AMPS HERTZ Consists of commonly viewed drive operating conditions. PROGRAM FAULT Basic Program Group Consists of most commonly used programmable functions. Advanced Program Group Consists of remaining programmable functions. Fault Designator Consists of list of codes for specific fault conditions.
  • Page 13 Industry Automation English-13 See the PowerFlex 40 User Manual for more information on parameters. Viewing and Editing Parameters The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.
  • Page 14 [Torque Current] 0.01 Amps Smart Start-Up with Basic Program Group Parameters The PowerFlex 40 is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters. = Stop drive before changing this parameter.
  • Page 15 Aotewell Ltd www.aotewell.com Industry Automation English-15 See the PowerFlex 40 User Manual for more information on parameters. = Stop drive before changing this parameter. Parameter Min/Max Display/Options Default P037 [Stop Mode] 0 = “Ramp, CF” 1 = “Coast, CF” Active stop mode for all stop sources [e.g. keypad, 2 = “DC Brake, CF”...
  • Page 16 Aotewell Ltd www.aotewell.com Industry Automation English-16 See the PowerFlex 40 User Manual for more information on parameters. Advanced Group Parameters Parameter Min/Max Display/Options Default A051 [Digital In1 Sel] 0/27 0 = “Not Used” 14 = “20mA In Ctrl” I/O Terminal 05 1 = “Acc &...
  • Page 17 Aotewell Ltd www.aotewell.com Industry Automation English-17 See the PowerFlex 40 User Manual for more information on parameters. Parameter Min/Max Display/Options Default A065 [Analog Out Sel] 0/23 Maximum Output Value Option Output Range Minimum Output Value [Analog Out High] DIP Switch Position 0 “OutFreq 0-10”...
  • Page 18 Aotewell Ltd www.aotewell.com Industry Automation English-18 See the PowerFlex 40 User Manual for more information on parameters. Parameter Min/Max Display/Options Default A084 [Boost Select] 0/14 Settings in % of base voltage. 7 4-11 kW Only active when A125 [Torque Perf Mode] is 0 = “Custom V/Hz”...
  • Page 19 Aotewell Ltd www.aotewell.com Industry Automation English-19 See the PowerFlex 40 User Manual for more information on parameters. Parameter Min/Max Display/Options Default A116 [Process Time Hi] 0.00/99.99 0.01 0.00 A117 [Bus Reg Mode] 0 = “Disabled” 1 = “Enabled” 0.1/(Drive Amps × 1.8) 0.1 Amps Amps ×...
  • Page 20 Aotewell Ltd www.aotewell.com Industry Automation English-20 Fault Codes To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or Fault Description Auxiliary Input Check remote wiring. Excessive DC Bus Monitor the incoming line for phase loss or line imbalance. Then, check input line fuse. voltage ripple UnderVoltage Monitor the incoming AC line for low voltage or line power interruption.
  • Page 21 Industry Automation English-21 Drive Dimensions PowerFlex 40 Frames – Ratings are in kW and (HP) Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase 0.4 (0.5) 0.4 (0.5) 0.4 (0.5)
  • Page 22 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 22B-QS001G-EN-P –...

Table of Contents

Save PDF