Engine
4. Remove plugs and/or caps from the previously labeled
DEF tank coolant hoses (5) and connect to their
appropriate locations. Tighten clamps.
5. Connect electrical connection on top of DEF tank (3).
6. Fill DEF tank according to specifications. Refer to
Section 2.4, "Fluid and Lubricant Capacities".
7. Close DEF tank filler access cover (1).
8. Verify all DEF system hose connections are tight and
secure from any sharp edges, moving parts and/or
excessive heat.
9. Install DEF tank access cover at the front of the hydraulic
oil/fuel reservoir (2).
10. Properly connect the battery(s). Refer to Section 9.8,
"Battery", for procedure.
11. Close and latch engine doors.
7-14
Cummins Diesel Exhaust Fluid (DEF)
7.6.9
Header – (if equipped for ULS 110hp
(82kW)) (S/N 0160082087 to Present)
Note: Contact Cummins at 1-800-CUMMINS for all service if
the DEF tank assembly is still within warranty. Warranty may be
voided if service is conducted by anyone other than Cummins
service personnel.
Note: The following procedures are only to be performed when
warranty is expired.
The DEF header should be removed only when system
maintenance is required.
a. DEF Header Removal
1. Refer to Section 7.6.8, "Cummins Diesel Exhaust Fluid
(DEF) Tank - (if equipped for ULS 110 hp (82 kW)) (S/N
0160082087 to Present)", for DEF tank removal.
2. Loosen and remove six screws (8) securing header (9) to
DEF tank (10).
3. Remove header (9) from DEF tank.
Note: Verify the orientation of the header for reassembly.
Note: In the event of DEF system contamination, the DEF
system itself can be cleaned, but the DEF header must be
discarded and replaced. Refer to Section 7.6.11, "Cummins
Diesel Exhaust Fluid (DEF) System Cleaning – (if equipped for
ULS 110hp (82kW)) (S/N 0160082087 to Present)"for DEF
system cleaning.
31211015
8
9
10
6036, 6042, 8042, 10042, 10054
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