Vega VEGABAR 65 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Vega Manuals
  4. Accessories
  5. VEGABAR 65
  6. Operating instructions manual

Vega VEGABAR 65 Operating Instructions Manual

Profibus pa
Hide thumbs Also See for VEGABAR 65:
Table of Contents

Advertisement

Quick Links

Operating Instructions

VEGABAR 65
Profibus PA
Document ID:
28253
Process pressure/
Hydrostatic
p

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VEGABAR 65 and is the answer not in the manual?

Questions and answers

Related Manuals for Vega VEGABAR 65

Summary of Contents for Vega VEGABAR 65

  • Page 1: Operating Instructions

    Operating Instructions VEGABAR 65 Profibus PA Document ID: 28253 Process pressure/ Hydrostatic...
  • Page 2 Saving the parameter adjustment data ... . 43 Setup with PACTware and other adjustment programs Connect the PC via VEGACONNECT ... . 44 VEGABAR 65 • Profibus PA...
  • Page 3 To ensure reliable setup and operation of your instrument, we offer accessories and replacement parts. The corresponding instructions manuals are: 32036 - Welded socket and seals 27720 - External indication VEGADIS 61 34296 - Protective cover 30175 - Electronics module VEGABAR series 50 and 60 VEGABAR 65 • Profibus PA...

  • Page 4: Function

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGABAR 65 • Profibus PA...

  • Page 5: For Your Safety 2.1 Authorised Personnel

    During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use VEGABAR 65 is a pressure transmitter for measurement of gauge pressure, absolute pressure and vacuum. You can find detailed information on the application range in chapter "Product description".

  • Page 6: Safety Approval Markings And Safety Tips

    The range of available functions depends on the respective software version of the individual components. The software version of VEGABAR 65 can be determined as follows: via PACTware on the type label of the electronics via the indicating and adjustment module You can view all software histories on our website www.vega.com.
  • Page 7 2 For your safety Chapter "Packaging, transport and storage" Chapter "Disposal" VEGABAR 65 • Profibus PA...

  • Page 8: Product Description 3.1 Configuration

    Article numbers documentation With the serial number, you can access the delivery data of the instrument via www.vega.com, "VEGA Tools" and "serial number search". In addition to the type label outside, you can also find the serial number on the inside of the instrument.

  • Page 9: Principle Of Operation

    3 Product description Fig. 1: Example of a VEGABAR 65 with process fitting G1½ A and plastic housing Housing cover with integrated PLICSCOM (optional) Housing with electronics Process fitting with measuring cell 3.2 Principle of operation VEGABAR 65 is a pressure transmitter for use in the chemical, food Application area processing and pharmaceutical industries.

  • Page 10: Operation

    This function is generally not available for approved instruments. 3.3 Operation VEGABAR 65 can be adjusted with different adjustment media: with indicating and adjustment module with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT/DTM standard, e.g. PACTware and...
  • Page 11 3 Product description Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter "Supplement - Storage and transport temperature Technical data - Ambient conditions" Relative humidity 20 … 85 % VEGABAR 65 • Profibus PA...

  • Page 12: Mounting 4.1 General Instructions

    Rain and condensation water can thus drain off. This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels. Fig. 2: Measures against moisture penetration VEGABAR 65 • Profibus PA...
  • Page 13 Temperature limits Higher process temperatures often mean also higher ambient temperatures. Make sure that the upper temperature limits stated in chapter "Technical data" for the environment of the electronics housing and connection cable are not exceeded. VEGABAR 65 • Profibus PA...

  • Page 14: Mounting Steps

    4 Mounting Fig. 4: Temperature ranges Process temperature Ambient temperature 4.2 Mounting steps For mounting VEGABAR 65, a welded socket is required. You can find Welding the socket these components in the supplementary instructions manual "Welded socket and seals". Sealing/Screwing in...
  • Page 15 The socket housing can be displaced by 180° to the wall mounting plate. Warning: The four screws of the socket housing must only be hand-screwed. A torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate. VEGABAR 65 • Profibus PA...

  • Page 16: Connecting To Power Supply 5.1 Preparing The Connection

    Connect only in the complete absence of line voltage If overvoltage surges are expected, overvoltage arresters should be installed according to Profibus specifications Tip: We recommend VEGA overvoltage arrester B63-32. Take note of In hazardous areas you should take note of the appropriate safety instruc- regulations, conformity and type approval certificates of the sensors...

  • Page 17: Connection Procedure

    Press down the opening levers of the terminals, you will hear the terminal spring closing Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal, connect the outer ground terminal with potential equalisation VEGABAR 65 • Profibus PA...
  • Page 18 The electrical connection is finished. Fig. 6: Connection steps 6 and 7 IP 68 version with exter- Proceed as follows: nal housing Loosen the four screws on the housing socket with an Allen key size 4 VEGABAR 65 • Profibus PA...
  • Page 19 Remove approx. 5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the individual wires. After shortening the cable, fasten the type plate with sup- port back onto the cable. VEGABAR 65 • Profibus PA...

  • Page 20: Wiring Plan, Single Chamber Housing

    Fig. 9: Electronics and connection compartment, single chamber housing Plug connector for VEGACONNECT (I²C interface) Spring-loaded terminals for connection of the external indication VEGADIS Ground terminal for connection of the cable screen Spring-loaded terminals for voltage supply VEGABAR 65 • Profibus PA...

  • Page 21: Wiring Plan, Double Chamber Housing

    Housing overview Fig. 11: Double chamber housing Housing cover, connection compartment Blind stopper or plug M12 x 1 for VEGADIS 61 (optional) Housing cover, electronics compartment Filter element for air pressure compensation Cable gland VEGABAR 65 • Profibus PA...
  • Page 22 Terminals for VEGADIS 61 Connection compart- ment I ² C Fig. 13: Connection compartment, double chamber housing Plug connector for VEGACONNECT (I²C interface) Ground terminal for connection of the cable screen Spring-loaded terminals for voltage supply VEGABAR 65 • Profibus PA...

  • Page 23: Wiring Plan Double Chamber Housing Ex D

    5.5 Wiring plan double chamber housing Ex d Housing overview Fig. 15: Double chamber housing Housing cover, connection compartment Blind stopper or plug M12 x 1 for VEGADIS 61 (optional) Housing cover, electronics compartment Filter element for air pressure compensation Cable gland VEGABAR 65 • Profibus PA...
  • Page 24 Internal connection cable to the connection compartment Terminals for VEGADIS 61 Connection compart- ment Fig. 17: Connection compartment double chamber housing Ex d Spring-loaded terminals for power supply and cable screen Ground terminal for connection of the cable screen VEGABAR 65 • Profibus PA...

  • Page 25: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    This version is only available for instruments with absolute pressure measuring ranges. Wire assignment, con- nection cable Fig. 19: Wire assignment, connection cable brown (+) and blue (-) to power supply or to the processing system Shielding VEGABAR 65 • Profibus PA...

  • Page 26: Wiring Plan, External Housing With Version Ip 68

    5 Connecting to power supply 5.7 Wiring plan, external housing with version IP 68 Overview Fig. 20: VEGABAR 65 in IP 68 version 25 bar, non-Ex and axial cable outlet, external housing Electronics and connec- tion compartment I ² C Fig.
  • Page 27 1 2 3 4 Fig. 22: Connection of the sensor in the housing socket Brown Blue Yellow White Shielding Breather capillaries Wiring plan external electronics Display I 2 C Fig. 23: Wiring plan external electronics Power supply VEGABAR 65 • Profibus PA...

  • Page 28: Switch On Phase

    5 Connecting to power supply 5.8 Switch on phase After VEGABAR 65 is connected to voltage supply or after voltage Switch on phase recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: Internal check of the electronics Indication of the instrument type, the firmware as well as the...

  • Page 29: Short Description

    Screw housing cover with inspection window tightly back on Removal is carried out in reverse order. The indicating and adjustment module is powered by the sensor, an additional connection is not necessary. VEGABAR 65 • Profibus PA...
  • Page 30 Fig. 24: Mounting the indicating and adjustment module Note: If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication, a higher cover with an inspection glass is required. VEGABAR 65 • Profibus PA...

  • Page 31: Adjustment System

    The functions of the individual keys are shown in the above illustration. Approx. 10 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not confirmed with [OK] will not be saved. VEGABAR 65 • Profibus PA...

  • Page 32: Setup Procedure

    PACTware or DTM. VEGABAR 65 can be used for level as well as for process pressure Level or process pres- sure measurement measurement.
  • Page 33 Confirm with [OK], the submenu "Density unit" appears. Unit of measurement Density unit ▶ kg/dm³ Select the requested unit, e.g. kg/dm³ with [->] and confirm with [OK], the submenu "Density" appears. Unit of measurement Density 0001000 kg/dm³ VEGABAR 65 • Profibus PA...
  • Page 34 Edit the requested mbar value with [OK]. Set the requested mbar value with [+] and [->]. Confirm with [+] and move to max. adjustment with [->]. The min. adjustment is finished. Selection options: °C, °F. VEGABAR 65 • Profibus PA...
  • Page 35 "Outside parameter limits" appears. The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK]. Process pressure measurement Set up VEGABAR 65 in the following sequence: Parameter ad- justment "Proc- Select application "Process pressure measurement"...
  • Page 36 The actual measured value is displayed in addition to the menu items for zero/span adjustment. VEGABAR 65 is preset to application "Level measurement". Proceed Select application as follows when switching over to application "Process pressure "Process pressure...
  • Page 37 +0000 mbar 53 mbar Select with [->], e.g. to accept actual measured value. Position correction Accept current measured value? ▶ Accept Edit Confirm with [OK] and move to min.(zero) adjustment with [->]. Selection options: °C, °F. VEGABAR 65 • Profibus PA...
  • Page 38 For an adjustment with pressure, you simply enter the displayed actual measured value. If the adjustment ranges are exceeded, the message "Outside parameter limits" appears. The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK]. VEGABAR 65 • Profibus PA...
  • Page 39 [->] key. Caution: Note the following, if VEGABAR 65 is used as part of an overfill protection system according to WHG: If a linearisation curve is selected, the measuring signal is no longer compulsorily linear proportional to the level.
  • Page 40 You will find a detailed description of these menu items in the operating instructions manual "Indicating and adjustment module". Sensor-specific basic adjustment. Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. VEGABAR 65 • Profibus PA...

  • Page 41: Menu Schematic

    Displayed value Lighting ▼ PA-Out Switched off Diagnostics Basic adjustment Display ▶ Diagnostics Service Info 3.3.1 Pointer Sensor status Trend curve p-min.: -5.8 mbar p-max.: 167.5 mbar Start trend curve? T-min.: -12.5 °C T-max.: +85.5 °C VEGABAR 65 • Profibus PA...
  • Page 42 Basic adjustment Display Diagnostics Service ▶ Info Sensor type Date of manufacture Last change using PC Sensor characteristics e.g. 16. May 2008 Software version Display now? e.g. 3.50 e.g. 16. May 2008 Serial number 12345678 VEGABAR 65 • Profibus PA...

  • Page 43: Saving The Parameter Adjustment Data

    They are hence available for multiple use or service purposes. If VEGABAR 65 is equipped with an indicating and adjustment module, the most important data can be read out of the sensor into indicating and adjustment module.

  • Page 44: Setup With Pactware And Other Adjustment Programs 7.1 Connect The Pc Via Vegaconnect

    USB cable to the PC VEGACONNECT Sensor External connection via I²C interface TWIST Fig. 27: Connection via I²C connection cable I²C bus (com.) interface on the sensor I²C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC VEGABAR 65 • Profibus PA...

  • Page 45: Parameter Adjustment With Pactware

    A detailed description is available in the online help of PACTware and the VEGA DTMs. Note: Keep in mind that for setup of VEGABAR 65, DTM-Collection in the actual version must be used. All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee.

  • Page 46: Maintenance And Fault Rectification 8.1 Maintain

    24 hour service hotline However, should these measures not be successful, call the VEGA service hotline in urgent cases under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the...
  • Page 47 à repeat with modified values E036 no operable sensor software à Carry out a software update or send the instrument for repair Fault message can also appear if the pressure is higher than the nominal range. VEGABAR 65 • Profibus PA...

  • Page 48: Calculation Of Total Deviation (Similar To Din 16086)

    Pressure measurement in the pipeline 8 bar (800 KPa) Example Product temperature 50 °C, hence within the compensated range VEGABAR 65 with measuring range 25 bar Calculation of the set Turn Down: TD = 10 bar/8 bar, TD = 1.25 Basic accuracy digital output signal in percent: = √((F...

  • Page 49: Exchanging The Electronics Module

    These are not included in the electronics module without serial number. The serial number is stated on the type label of VEGABAR 65 or on the delivery note. 8.5 Software update...

  • Page 50: Instrument Repair

    Connect the sensor to power supply and provide connection from PC to the instrument via VEGACONNECT. Start PACTware and provide connection to the sensor, e.g. via the VEGA project assistant. Close the parameter window of the sensor, as far as open.

  • Page 51: Dismounting 9.1 Dismounting Steps

    Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no possibility to dispose of the old instrument professionally, please contact us concerning return and disposal. VEGABAR 65 • Profibus PA...

  • Page 52: Technical Data

    Type plate support with IP 68 version on PE hard cable 0.8 … 8 kg (1.764 … 17.64 lbs), depending on Weight approx. process fitting Output variable Output signal digital output signal, format according to IEEE-754 126 (default setting) Sensor address VEGABAR 65 • Profibus PA...
  • Page 53 120 % of the nominal range Difference between zero and span 10 : 1 (no limitation) Recommended max. turn down Nominal measuring ranges and overload capability in bar/kPa Values less than -1 bar cannot be set. VEGABAR 65 • Profibus PA...
  • Page 54 1300 psig -15 psig 0 … 350 psig 1900 psig -15 psig -15 … 0 psig 500 psig -15 psig -15 … 25 psig 700 psig -15 psig -15 … 70 psig 950 psig -15 psig VEGABAR 65 • Profibus PA...
  • Page 55 Deviation with absolute pressure measuring range 0.1 bar Turn down 1 : 1 up to 5 : 1 < 0.25 % Turn down > 5 : 1 < 0.05 % x TD Incl. non-linearity, hysteresis and non-repeatability. VEGABAR 65 • Profibus PA...
  • Page 56 4 g and 5 … 100 Hz Vibration resistance Acceleration 100 g/6 ms Shock resistance Tested according to the regulations of German Lloyd, GL directive 2. Tested according to EN 60068-2-27. VEGABAR 65 • Profibus PA...
  • Page 57 1 x closing cap ½ NPT, 1 x blind stopper ½ NPT, plug M12 x 1 for VEGADIS 61 (optional) Depending on the version M12 x 1, according to DIN 43650, Harting, 7/ 8" FF. VEGABAR 65 • Profibus PA...
  • Page 58 Colour - Ex-version Blue Indicating and adjustment module Voltage supply and data transmission through the sensor Indication LC display in dot matrix Depending on the version M12 x 1, according to DIN 43650, Harting, 7/ 8" FF. VEGABAR 65 • Profibus PA...
  • Page 59 FM or CSA. Instruments with gauge pressure measuring ranges cannot detect the am- bient pressure when submerged, e.g. in water. This can lead to falsification of the measured value. Only with instruments with absolute pressure ranges. VEGABAR 65 • Profibus PA...
  • Page 60 10 Supplement For these instruments, the corresponding approval documents have to be taken into account. These are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".

  • Page 61: Information On Profibus Pa

    Each Profibus instrument gets an unambiguous ident number (ID number) from the Profibus user organisation (PNO). This ID number is also included in the name of the GSD file. For VEGABAR 65 the ID number is 0 x 076F(hex) and the GSD file BR__076F.GSD. As an option to this manufacturer- specific GSD file, PNO provides also a general so-called profile-specific GSD file.
  • Page 62 Target Source for Scaling Alarms Damping mode Mode scaling PA-Out Select additional cyclic value Fig. 29: VEGABAR 65: Block diagram with AI (PA-OUT) value and Additional Cyclic Value Sensor characteristics PROFIBUS PA-output Failure Target Source for Scaling Alarms Damping mode...
  • Page 63 Status Temperature Status Value Additional Cyclic PA-OUT (FB1) (FB2) (FB2) (FB1) Value Fig. 31: Telegram configuration example 1 Example 2 with pressure value and temperature value without additional cyclical value: AI (PA-OUT) Temperature Free Place VEGABAR 65 • Profibus PA...
  • Page 64 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 Sign Significant Significant Exponent Significant (Exponent - 127) Value = (-1) (1 + Significant) Fig. 35: Data format of the measured value VEGABAR 65 • Profibus PA...
  • Page 65 (non-cascade) - active ad- Hi-Alarm visory alarm - high limited 0 x 8d good (non-cascade) - active crit- Lo-Lo-Alarm ical alarm - low limited 0 x 8e good (non-cascade) - active crit- Hi-Hi-Alarm ical alarm - high limited VEGABAR 65 • Profibus PA...

  • Page 66: Dimensions

    ø 84 mm (3.31") M16x1,5 M20x1,5/ M20x1,5 ½ NPT M20x1,5/ ½ NPT Fig. 36: Housing versions (with integrated PLICSCOM the housing is 9 mm/0.35 in higher) Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing VEGABAR 65 • Profibus PA...
  • Page 67 Fig. 37: Housing versions in protection IP 66/IP 68, 1 bar (with integrated indicating and adjustment module the housing is 9 mm/0.35 in higher) Stainless steel housing Special steel casting housing Aluminium double chamber housing Aluminium housing VEGABAR 65 • Profibus PA...
  • Page 68 65 mm ") 42mm ") 40mm ") 90 mm (3 ") 110 mm (4 ") ~ 66 mm (2 ") Fig. 38: Transmitter and external housing with IP 68 version Lateral cable outlet Axial cable outlet VEGABAR 65 • Profibus PA...
  • Page 69 ") BA / BB Fig. 39: VEGABAR 65 - threaded fitting: GG = G1½ A, GL = G1½ A thread length 55 mm, GN = 1½ NPT, BA/BB = M44 x 1.25, BE = M56 x 1.25 VEGABAR 65 • Profibus PA...
  • Page 70 ") ") Fig. 40: VEGABAR 65 - hygienic fitting: CA/CF = Tri-Clamp 2"/Tri-Clamp 2½", CB = Tri-Clamp 3", LA = hygienic fitting with compression nut F40, SA = SMS DN 38, SB = SMS DN 51 VEGABAR 65 • Profibus PA...
  • Page 71 ") Fig. 41: VEGABAR 65 - hygienic fitting: TA = Tuchenhagen Varivent DN 32, RV/RW = bolting DN 40/DN 50 nach DIN 11851, AA = DRD, KA = cone DN 40, TS = terminal socket according to DIN 11864-3 Form A DN40/PN40...
  • Page 72 " " 3“ 150 lbs 6“ 4xø 5“ " " " " Fig. 42: VEGABAR 65 - flange connection Flange connection according to DIN 2501 Flange fitting according to ANSI B16.5 Flange with extension Order-specific VEGABAR 65 • Profibus PA...

  • Page 73: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega.com VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com Линии...
  • Page 74 10 Supplement VEGABAR 65 • Profibus PA...
  • Page 75 10 Supplement VEGABAR 65 • Profibus PA...
  • Page 76 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2008 28253-EN-081209 Subject to change without prior notice...

Table of Contents