Vega VEGABAR 54 Operating Instructions Manual
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Vega VEGABAR 54 Operating Instructions Manual

Pressure transmitter with mini-certec measuring cell. profibus pa - climate compensated
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Operating Instructions
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Pressure transmitter with MINI-CERTEC
measuring cell
VEGABAR 54
Profibus PA - climate compensated
Document ID: 36790

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Summary of Contents for Vega VEGABAR 54

  • Page 1 Operating Instructions ® Pressure transmitter with MINI-CERTEC measuring cell VEGABAR 54 Profibus PA - climate compensated Document ID: 36790...

  • Page 2: Table Of Contents

    6.10 Saving the parameter adjustment data ................36 Set up with PACTware and other adjustment programs Connect the PC via VEGACONNECT ................37 Parameter adjustment with PACTware ................38 Parameter adjustment with PDM ..................38 8 Maintenance and fault rectification VEGABAR 54 • Profibus PA - climate compensated...
  • Page 3 10.2 Information on Profibus PA ..................... 54 10.3 Dimensions ........................57 Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product descrip- tion". Editing status: 2013-03-11 VEGABAR 54 • Profibus PA - climate compensated...

  • Page 4: About This Document

    This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGABAR 54 is a pressure transmitter for measurement of gauge pressure and vacuum. You can find detailed information on the application range in chapter "Product description".

  • Page 6: Ce Conformity

    2 For your safety CE conformity This device fulfills the legal requirements of the applicable EC guide- lines. By attaching the CE mark, VEGA provides a confirmation of successful testing. You can find the CE conformity declaration in the download area of "www.vega.com".

  • Page 7: Product Description

    Housing cover, optionally available with display and adjustment module The components are available in different versions. Fig. 1: Example of a VEGABAR 54 with process fitting G1 A and plastic housing Housing cover with integrated PLICSCOM (optional) Housing with electronics...

  • Page 8: Principle Of Operation

    Software from 3.82 Principle of operation Application area VEGABAR 54 - climate compensated is a pressure transmitter for use in the paper and food processing industries as well as in water/waste water applications under difficult conditions (cold medium and warm, humid environment).

  • Page 9: Operation

    (Electronic Device Description) is also required to enable the full range of sensor functions (also available as a download).A CD with the appropriate files can be ordered via e-mail under info@de.vega. com or by phone from one of the VEGA agencies under the order number "DRIVER.S". Operation The instrument can be adjusted with the following adjustment media: •...

  • Page 10: Accessories And Replacement Parts

    You can find further information in the operating instructions "VE- GADIS 61" (Document-ID 27720). Flanges Flanges are available in different versions according to the following standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984, GOST 12821-80. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 11 The electronics module is a replacement part for pressure transmitter VEGABAR. One version is available for each type of signal output. You find further information in the operating instructions "Electronics module VEGABAR series 50 and 60 " (Document-ID 30175). VEGABAR 54 • Profibus PA - climate compensated...

  • Page 12: Mounting

    Ventilation and pressure The ventilation of the electronics housing as well as the atmospheric compensation pressure compensation for the measuring cell are realised via a filter element in the area of the cable gland. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 13 Make sure that the upper temperature limits stated in chapter "Technical data" for the environment of the electronics hous- ing and connection cable are not exceeded. Fig. 5: Temperature ranges Process temperature Ambient temperature VEGABAR 54 • Profibus PA - climate compensated...

  • Page 14: Mounting Steps

    4 Mounting Mounting steps Welding the socket For mounting VEGABAR 54, a welded socket is required. You can find these components in the supplementary instructions manual "Welded socket and seals". Sealing/Screwing in Use the seal fitting belonging to the instrument, or in case of NPT threaded versions connections, a high-resistance sealing material.
  • Page 15 180° to the wall mounting plate. Warning: The four screws of the socket housing must only be hand screwed. A torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 16: Connecting To Power Supply

    Voltage supply Power is supplied via a Profibus DP/PA segment coupler or a VEGA- LOG 571 EP input card. The power supply range can differ depending on the instrument version.

  • Page 17: Connection Procedure

    11. Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable 12. Screw the housing cover back on The electrical connection is hence finished. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 18 5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the individual wires. After shortening the cable, fasten the type plate with support back onto the cable. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 19: Wiring Plan, Single Chamber Housing

    Fig. 9: Electronics and connection compartment, single chamber housing Plug connector for VEGACONNECT (I²C interface) Spring-loaded terminals for connection of the external indication VEGADIS Ground terminal for connection of the cable screen Spring-loaded terminals for voltage supply VEGABAR 54 • Profibus PA - climate compensated...

  • Page 20: Wiring Plan, Double Chamber Housing

    Display I 2 C 5 6 7 8 Fig. 11: Electronics compartment, double chamber housing Plug connector for VEGACONNECT (I²C interface) Internal connection cable to the connection compartment Terminals for VEGADIS 61 VEGABAR 54 • Profibus PA - climate compensated...

  • Page 21: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    Wiring plan - version IP 66/IP 68, 1 bar Wire assignment, con- nection cable Fig. 14: Wire assignment, connection cable brown (+) and blue (-) to power supply or to the processing system Shielding VEGABAR 54 • Profibus PA - climate compensated...

  • Page 22: Wiring Plan, External Housing With Version Ip 68

    5 Connecting to power supply Wiring plan, external housing with version IP 68 Overview Fig. 15: VEGABAR 54 in IP 68 version 25 bar and axial cable outlet, external housing Electronics and connec- tion compartment for power supply I ² C Fig.

  • Page 23: Switch-On Phase

    Fig. 18: Wiring plan external electronics Voltage supply Switch-on phase Switch-on phase After VEGABAR 54 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: •...

  • Page 24: Set Up With The Display And Adjustment Module Plicscom

    4. Screw housing cover with inspection window tightly back on Removal is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 25: Adjustment System

    Fig. 20: Display and adjustment elements LC display Indication of the menu item number Adjustment keys • Key functions [OK] key: – Move to the menu overview – Confirm selected menu – Edit parameter VEGABAR 54 • Profibus PA - climate compensated...

  • Page 26: Setup Steps

    PACTware or DTM. Level or process pres- VEGABAR 54 can be used for level as well as for process pressure sure measurement measurement. Default setting is level measurement. The mode can be changed in the adjustment menu.
  • Page 27 [->] (in the example m). 4. Confirm with [OK], the submenu "Density unit" appears. Unit of measurement Density unit ▶ kg/dm³ Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH VEGABAR 54 • Profibus PA - climate compensated...
  • Page 28 3. Confirm with [OK] and edit the requested mbar value. 4. Set the requested mbar value with [+] and [->]. 5. Confirm with [+] and move to max. adjustment with [->]. The min. adjustment is finished. Selection options: °C, °F. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 29 The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK]. Process pressure measurement Parameter adjustment Set up VEGABAR 54 in the following sequence: "Process pressure meas- 1. Select application "Process pressure measurement" urement"...
  • Page 30 The actual measured value is displayed in addition to the menu items for zero/span adjustment. Select application "Pro- VEGABAR 54 is preset to application "Level measurement". Proceed cess pressure measure- as follows when switching over to application "Process pressure ment"...
  • Page 31 Information: For an adjustment with pressure, simply enter the actual measured value indicated at the bottom of the display. Selection options: °C, °F. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 32 A description of the function is available in the operating instructions manual "Display and adjustment module". The following data are read out or written with this function: • Measured value presentation • Adjustment • Damping VEGABAR 54 • Profibus PA - climate compensated...
  • Page 33 Measuring range end Density 1 kg/l Density unit kg/l Damping Linearization Linear Sensor-TAG Sensor Display Displayed value PA-Out Service Additional PA value Secondary Value 1 With instruments with signal output 4 … 20 mA/HART VEGABAR 54 • Profibus PA - climate compensated...

  • Page 34: Menu Schematic

    Depending on the version and application, the highlighted menu windows may not always be available. Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 35 ▼ PA-Out Switched off Diagnostics Basic adjustment Display ▶ Diagnostics Service Info Peak value Sensor status Trend curve p-min.: -5.8 mbar p-max.: 167.5 mbar Start trend curve? T-min.: -12.5 °C T-max.: +85.5 °C VEGABAR 54 • Profibus PA - climate compensated...

  • Page 36: Saving The Parameter Adjustment Data

    They are thus available for multiple use or service purposes. If VEGABAR 54 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.

  • Page 37: Set Up With Pactware And Other Adjustment Programs

    I²C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC Necessary components: • VEGABAR 54 • PC with PACTware and suitable VEGA DTM • VEGACONNECT • Power supply unit or processing system VEGABAR 54 • Profibus PA - climate compensated...

  • Page 38: Parameter Adjustment With Pactware

    PACTware and the VEGA DTMs. Note: Keep in mind that for setup of VEGABAR 54, DTM-Collection in the actual version must be used. All currently available VEGA DTMs are included as a DTM Collection on a CD.

  • Page 39: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.
  • Page 40 Depending on the reason for the fault and the measures taken, the fication steps described in chapter "Set up" may have to be carried out again. Fault message can also appear if the pressure is higher than the nominal range. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 41: Calculation Of Total Deviation (According To Din 16086)

    Product temperature 10 °C, reference temperature 20 °C Calculation ΔT: ΔT = 20 °C - 10 °C = 10 K VEGABAR 54 climate compensated, with measuring range 25 bar Calculation of the set Turn Down: TD = 25 bar/8 bar, TD = 3.1 Basic accuracy digital output signal in percent: = √((F...

  • Page 42: Exchanging The Electronics Module

    The electronics module with serial number includes order- specific data such as factory setting, seal material etc. These are not included in the electronics module without serial number. The serial number is stated on the type label of VEGABAR 54 or on the delivery note. Software update The software version of VEGABAR 54 can be determined as follows: •...

  • Page 43: Instrument Repair

    Connect the signal conditioning instrument to power supply and provide the connection from the PC to the instrument via the interface adapter. Start PACTware and go via the menu "Project" to the VEGA project assistant. Select "USB" and "Set instruments online". Activate the project assistant with "Start".

  • Page 44: Dismounting

    Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 45: Supplement

    Ʋ Connection cable between transmitter and external electronics housing with IP 68 version Ʋ Type label support on connection PE hard cable Ʋ Connection cable with IP 68 1 bar PE, PUR version VEGABAR 54 • Profibus PA - climate compensated...
  • Page 46 Processing is made via output signal HART multidrop, Profibus PA and Foundation Fieldbus Range -50 … +150 °C (-58 … +302 °F) Resolution 1 °C (1.8 °F) Accuracy Ʋ in the range of 0 … +100 °C ±3 K (+32 … +212 °F) VEGABAR 54 • Profibus PA - climate compensated...
  • Page 47 The specifications are only an overview and refer to the measuring cell. Limitations due to the ma- terial and version of the process fitting are possible. The specifications on the nameplate apply. Values less than -1 bar cannot be set. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 48 Ʋ Turn down > 5 : 1 < 0.02 % x TD Deviation with version 0.2 % Ʋ Turn down 1 : 1 up to 5 : 1 < 0.2 % Incl. non-linearity, hysteresis and non-repeatability. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 49 Applies also to the analogue 4 … 20 mA current output and refers to the set span. Thermal change, current output < 0.05 %/10 K, max. < 0.15 %, each with -40 … +80 °C (-40 … +176 °F) VEGABAR 54 • Profibus PA - climate compensated...
  • Page 50 -20 … +80 °C (-4 … +176 °F) (25 bar), connection cable PUR Ʋ Version IP 66/IP 68 (1 bar), connec- -20 … +60 °C (-4 … +140 °F) tion cable PE VEGABAR 54 • Profibus PA - climate compensated...
  • Page 51 – 2 x blind plug M20 x 1,5 With process fitting PVDF, max. 100 °C (212 °F). Tested according to EN 60068-2-27. Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGABAR 54 • Profibus PA - climate compensated...
  • Page 52 Ʋ Wire resistance < 0.036 Ω/m (0.011 Ω/ft) Ʋ Standard length 5 m (16.40 ft) Ʋ Max. length 180 m (590.5 ft) Ʋ Min. bending radius at 25 °C/77 °F 25 mm (0.985 in) VEGABAR 54 • Profibus PA - climate compensated...
  • Page 53 Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged, e.g. in water. This can lead to falsification of the measured value. Only with instruments with absolute pressure ranges. VEGABAR 54 • Profibus PA - climate compensated...

  • Page 54: Information On Profibus Pa

    Each Profibus instrument gets an unambiguous ident number (ID number) from the Profibus user organisation (PNO). This ID number is also included in the name of the GSD file. For VEGABAR 54 the ID number is 0 x 076F(hex) and the GSD file BR__076F.GSD. As an option to this manufactur- er-specific GSD file, PNO provides also a general so-called profile-specific GSD file.
  • Page 55 °C FB 2 Fig. 26: VEGABAR 54: Block diagram with temperature value Module of the PA sensors For the cyclic data traffic, VEGABAR 54 provides the following modules: • AI (PA-OUT) – PA-OUT value of the FB1 after scaling •...
  • Page 56 Fig. 31: Data format of the measured value Coding of the status byte associated with the PA output value Status Description according to Possible cause code Profibus standard 0 x 00 bad - non-specific Flash-Update active VEGABAR 54 • Profibus PA - climate compensated...

  • Page 57: Dimensions

    The following dimensional drawings represent only an extract of the possible versions. Detailed dimensional drawings can be downloaded on www.vega.com under "Downloads" and "Drawings". The two chamber housings are not available with instruments with 4 … 20 mA signal output...
  • Page 58 ½ NPT Fig. 33: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version Double chamber version VEGABAR 54 • Profibus PA - climate compensated...
  • Page 59 Fig. 35: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version, electropolished Single chamber version, precision casting Double chamber version, precision casting VEGABAR 54 • Profibus PA - climate compensated...
  • Page 60 (1.65") 40mm (1.57") 110 mm x 90 mm (4.33" x 3.54") ~ 66 mm (2.60") Fig. 37: IP 68 version with external housing - plastic version Lateral cable outlet Axial cable outlet VEGABAR 54 • Profibus PA - climate compensated...
  • Page 61 110 mm x 90 mm (4.33" x 3.54") 40mm (1.57") Fig. 38: External housing - Stainless steel version Lateral cable outlet Axial cable outlet Seal 2 mm (0.079 in) - only with 3A approval VEGABAR 54 • Profibus PA - climate compensated...
  • Page 62 (1.58") (1.58") Fig. 39: VEGABAR 54, threaded connection: GA = G¾ A acc. to DIN 3852-E, GB = G½ A front-flush, GC = G1 A absolutely front-flush, GD = G1 A (DIN 3852-E) x 40 mm absolutely front-flush VEGABAR 54 • Profibus PA - climate compensated...
  • Page 63 ø 52 mm (2.05") Fig. 40: VEGABAR 54, hygienic fitting: CI = Clamp DN15-20 according to DIN 32676, CD = Clamp 1" according to DIN 32676, ISO 2852, GK = G1 A conus 40° front-flush, RI = Ingold connection VEGABAR 54 • Profibus PA - climate compensated...
  • Page 64 10 Supplement VEGABAR 54, hygienic fitting 2 ø 62,5 mm (2.46") Fig. 41: VEGABAR 54, hygienic fitting: RE = bolting DN 25 PN 40 acc. to DIN 11851 VEGABAR 54 • Profibus PA - climate compensated...
  • Page 65 1“ 150 lbs 4.25" 0.56" 3.12" 4 x ø0,62" 2" 0.06" Fig. 42: VEGABAR 54, flange connection form C DIN 2501 Flange connection according to DIN 2501 Flange fitting according to ANSI B16.5 VEGABAR 54 • Profibus PA - climate compensated...
  • Page 66 10 Supplement VEGABAR 54, flange connection 2 4xø14 inch " " " 4xø " " " Fig. 43: VEGABAR 54, flange connection form B1, EN 1092-1 VEGABAR 54 • Profibus PA - climate compensated...
  • Page 67 ") ") Fig. 44: VEGABAR 54, fitting for the paper industry: BA/BB = M44 x 1.25; BF = M30 x 1.5; BS = M30 x 1.5 for headbox, PC = PMC 1", PD = PMC 1¼", PE = PMC 1½"...
  • Page 68 ø 24,7 mm ") ") ø 29,3 mm ø 29,3 mm ") ") Fig. 45: VEGABAR 54, connection for paper industry: VP = G1" for PASVE, VR = G1" for PASVE with O-ring seal VEGABAR 54 • Profibus PA - climate compensated...
  • Page 69 Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 70 – Double chamber housing 21 – External electronics 23 HART address 26 – Single chamber housing 20 Hotline 39 Zero adjustment 31 Installation position 12 Maintenance 39 Max. adjustment 29 Min. adjustment 28 Moisture 12 VEGABAR 54 • Profibus PA - climate compensated...
  • Page 71 Notes VEGABAR 54 • Profibus PA - climate compensated...
  • Page 72 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2013 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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