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YR-ES200RN-A01 (SLU-AXES WITH L.S. SPECIFICATION) Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN-ES200RN INSTRUCTIONS NX100 INSTRUCTIONS NX100 OPERATOR’S MANUAL NX100 MAINTENANCE MANUAL The NX100 operator’s manual above corresponds to specific usage.
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If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA rep- resentative to order a new copy. The representatives are listed on the back cover.
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HW0482143 Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the NX100. In this manual, the Notes for Safe Operation are classified as “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”. Indicates a potentially hazardous situation which, if not avoided, WARNING could result in death or serious injury to personnel.
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HW0482143 WARNING • Before operating the manipulator, check that servo power is turned off when the emergency stop buttons on the front door of the NX100 and programming pendant are pressed. When the servo power is turned off, the SERVO ON LED on the program- ming pendant is turned off.
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• Read and understand the Explanation of Warning Labels in the NX100 instructions before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN manipulator is the YASKAWA industrial robot product. The manipulator usually consists of the controller, the programming pendant, and supply cables.
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Prior to operating the manipulator, confirm the contents. WARNING label A Nameplate WARNING label A MOTOMAN TYPE PAYLOAD MASS DATE ORDER NO. WARNING label B SERIAL NO. YASKAWA ELECTRIC CORPORATION JAPAN Nameplate: WARNING label B WARNING label A MOTOMAN WARNING WARNING TYPE PAYLOAD MASS ORDER NO.
HW0482143 1.1 Contents Confirmation 1 Product Confirmation CAUTION • Confirm that the manipulator and the NX100 have the same order num- ber. Special care must be taken when more than one manipulator is to be installed. If the numbers do not match, manipulators may not perform as expected and cause injury or damage.
HW0482143 1.2 Order Number Confirmation Order Number Confirmation Check that the order number of the manipulator corresponds to the NX100. The order number is located on a label as shown below. Label (Enlarged view) THE MANIPULATOR AND THE CONTROLLER SHOULD HAVE SAME ORDER NUMBER. Check that the manipulator and the NX100 have the same order number.
HW0482143 2.1 Transporting Method 2 Transporting CAUTION • Sling and crane or forklift operations must be performed by authorized personnel only. Failure to observe this caution may result in injury or damage. • Avoid excessive vibration or shock during transporting. The system consists of precision components, so failure to observe this caution may adversely affect performance.
HW0482143 2.2 Shipping Bolts and Brackets Shipping Bolts and Brackets The manipulator is provided with shipping bolts and brackets at position A and with the hexa- gon socket head cap screws at point B. (" Fig. 2 Transporting Position ") Shipping bracket Front View Side View...
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HW0482143 3 Installation WARNING • Install the safeguarding. Failure to observe this warning may result in injury or damage. • Install the manipulator in a location where the manipulator’s tool or the workpiece held by the manipulator will not reach the wall, safeguarding, or NX100 when the arm is fully extended.
HW0482143 3.1 Installation of the Safeguarding Installation of the Safeguarding To insure safety, be sure to install the safeguarding. They prevent unforeseen accidents with personnel and damage to equipment. The following is quoted for your information and guid- ance. Responsibility for Safeguarding (ISO 10218) The user of a manipulator or robot system shall ensure that safeguarding is provided and used in accordance with Sections 6, 7, and 8 of this standard.
HW0482143 3.3 Location 3.2.1 Mounting Example The baseplate should be rugged and durable to prevent shifting of the manipulator or the fix- ture. The thickness of the baseplate is 50mm or more and an M20 size or larger anchor bolt is recommended.
HW0482143 4.1 Grounding 4 Wiring WARNING • Ground resistance must be 100 Ω or less. Failure to observe this warning may result in fire or electric shock. • Before wiring, make sure to turn the primary power supply off, and put up a warning sign.
HW0482143 4.2 Manipulator Cable Connection Bolt M8 (for grounding) Delivered with the manipulator View A 5.5mm or more Fig. 5 Grounding Method Manipulator Cable Connection Three manipulator cables are delivered with the manipulator: an encoder cable for detection (1BC) and two power cables (2BC and 3BC). Refer to " Fig. 6 Manipulator Cable Connections ".
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HW0482143 4.2 Manipulator Cable Connection NX100 side Manipulator side Encoder cable NX100 side Manipulator side Power cable NX100 side Manipulator side Power cable Fig. 6) Manipulator Cable Connections HW0482143 20/71...
HW0482143 5.2 Part Names and Working Axes Part Names and Working Axes Rotary head (S-head) Upper arm (U-arm) Lower arm (L-arm) Base Wrist Wrist flange Fig. 8 Part Names and Working Axes Manipulator Base Dimensions +0.021 290 0.1 290 0.1 Fitting surface dia.
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HW0482143 5.4 Dimensions and P-Point Maximum Envelope Dimensions and P-Point Maximum Envelope Fig. 10 Dimensions and P-Point Maximum Envelope HW0482143 24/71...
5.5 Alterable Operating Range Alterable Operating Range The operating range of the S-Axis can be altered according to the operating conditions as shown in " Table. 4 S-Axis Operating Range ". If alteration is necessary, contact your Yaskawa representative in advance. Table. 4...
HW0482143 5.5 Alterable Operating Range 5.5.1 Components for Altering Operating Range Arrange the components listed in " Fig. 11 The Components of the S-Axis Stopper ", when modifying the angle of S-axis. Pin (drawing No. HW0402104-1, 1 pin) Stopper (drawing No. HW0302424-2, 1 stopper) Hexagon socket head cap screw M20 (length: 45mm) (3 screws) (tensile strength: 1200 N/ mm or more)
HW0482143 5.5 Alterable Operating Range 5.5.2 Notes on the Mechanical Stopper Installation • For S-axis mechanical stopper, install the stopper (drawing No. HW0302424-2) with the pin which is used bottom up (drawing No. HW0402104-1) as in " Fig. 11 The Components of the S-Axis Stopper ".
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HW0482143 5.5 Alterable Operating Range 5.5.3 Adjustment to the Pulse Limitation of S-Axis Apply the Instruction for NX100 Concurrent I/O Parameter (Manual No. RE-CKI-A442) as part of reference materials for adjusting the programming pendant when modifying the range of motion of S-Axis. The limitation to the pulse (Pulse Soft Limit + 1st Axis ) : SICxG200 The limitation to the pulse (Pulse Soft Limit...
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HW0482143 5.5 Alterable Operating Range HW0482143 29/71...
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HW0482143 5.5 Alterable Operating Range Mounting the S-Axis Stopper by Settable Angles Hexagon socket head cap screws The stopper could be utlized by either side. The Settled Model of +180 Degree Hexagon socket head cap screws The stopper could be utlized by either side.
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HW0482143 5.5 Alterable Operating Range The stopper only utlized by one side with this angle. Hexagon socket head cap screws The Settled Model of +150 Degree The stopper could be utlized by either side. Hexagon socket head cap screws The Settled Model of +135 Degree Fig.
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HW0482143 5.5 Alterable Operating Range The stopper is only utlized by one side with this angle. Hexagon socket head cap screws The Settled Model of +120 Degree The stopper could Hexagon socket head cap screws be utlized by either side. The Settled Model of +105 Degree Fig.
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HW0482143 5.5 Alterable Operating Range The stopper could be utlized by either side. Hexagon socket head cap screws The Settled Model of + 90 Degree The stopper could be utlized by either side. Hexagon socket head cap screws The Settled Model of + 75 Degree Fig.
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HW0482143 5.5 Alterable Operating Range The stopper is only utlized by one side with this angle. Hexagon socket head cap screws The Settled Model of + 60 Degree The stopper could be utilized by either side. Hexagon socket head cap screws The Settled Model of +45 Degree Fig.
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HW0482143 5.5 Alterable Operating Range The stopper is only utlized by one side with this angle. Hexagon socket head cap screws The Settled Model of +30 Degree The stopper could be utlized by either side. Hexagon socket head cap screws The Settled Model of +15 Degree Fig.
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HW0482143 5.5 Alterable Operating Range The stopper could be utlized by either side. Hexagon socket head cap screws The Settled Model of 0 Degree Fig. 13 (g) The Properly-Mounted Models for S-Axis Stopper 5-15 HW0482143 36/71...
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The allowable total inertia is calculated when the moment is at the maximum. Contact your Yaskawa representative when only inertia, or load moment is small and inertia is large. Also, when the load mass is combined with an outside force, contact your Yaskawa representative.
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HW0482143 6.2 Wrist Flange Wrist Flange The wrist flange dimensions are shown in " Fig. 15 Wrist Flange ". In order to see the align- ment marks, it is recommended that the attachment be mounted inside the fitting. Fitting depth of inside and outside fittings must be 8mm or less.
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HW0482143 7.1 Peripheral Equipment Mounts 7 System Application Peripheral Equipment Mounts When peripheral equipment is attached to the manipulator, the following conditions should be observed. Tapped hole M12 (8 holes) (depth: 24mm) Tapped hole M8 (4 holes) (depth: 15mm) Tapped hole M6 (4 holes) (depth: 15mm) Units: mm Fig.
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HW0482143 7.2 Internal User I/O Wiring Harness and Air Lines Internal User I/O Wiring Harness and Air Lines 3 cables for valves (0.75mm ), 18 internal user I/O wires (0.5mm x 6 wires, 0.75mm x 12 wires), the cables for the external axis (1.0mm x 4 cables, 0.5mm x 2 cables, 0.2mm cables), and an air line are used in the manipulator for the drives of the peripheral devices...
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HW0482143 7.2 Internal User I/O Wiring Harness and Air Lines Key positions Exhaust port (air flow) Tapped hole PT3/8 with pipe plug Connector for internal user I/O wiring harness (Casing): JL05-2A22-14SC (socket connector with cap). Prepare pin connector: JL05-6A22-14P. Connector for the external axis (Encoder cable): JL05-2A20-29SC (socket connector with cap).
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HW0482143 7.2 Internal User I/O Wiring Harness and Air Lines 0.5mm (6 pins) 0.5mm (6 pins) Pins used 0.75mm (12 pins) 0.75mm (12 pins) Pins used 0.75mm (3 pins) 17 18 Pin details for internal user I/O wiring harness (Casing side) 32 33 Pin details for internal user I/O wiring harness (Base side)
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HW0482143 7.2 Internal User I/O Wiring Harness and Air Lines 0.5mm (6 pins) 0.5mm (6 pins) Pins used 0.3mm (12 pins) 0.3mm (12 pins) Pins used 0.75mm (6 pins) 17 18 Pin details for internal user I/O wiring harness (Casing side) 32 33 1.25mm (4 pins)
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HW0482143 8.1 Position of S-Axis Limit Switch 8 Motoman Construction Position of S-Axis Limit Switch Limit switches are optional. For axes with limit switch specifications, limit switches are located on S-axis, L-axis, and U-axis. Refer to " Fig. 18 Location of Limit Switches " for the location. L-axis overrun limit switch S-axis overrun limit switch L-and U-axes Interference limit switch...
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HW0482143 8.2 Internal Connections Internal Connections High reliability connectors which can be easily put on and removed are used with each con- nector part. For the numbers, types, and locations of connectors, see " Fig. 19 Location of Connectors " and "...
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0BAT11 0BAT1 BAT11 BAT1 0BAT12 0BAT2 Note) BAT12 BAT2 0BAT3 BAT3 1. This diagram is for the MOTOMAN-ES200RN. 0BAT21 0BAT4 BAT21 BAT4 For the limit switch specification, the connection of the section A was changed. 0BAT22 0BAT5 BAT22 BAT5 0BAT6 BAT6 2.
• Maintenance and inspection must be performed by specified personnel. Failure to observe this caution may result in electric shock or injury. • For disassembly or repair, contact your Yaskawa representative. • Do not remove the motor, and do not release the brake.
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• For any different or special applications, the inspection process should be developed on an case-by-case basis. • For axes which are used very frequently (in handling applications, etc.), it is recom- mended that inspections be conducted at shorter intervals. Contact your Yaskawa repre- sentative. Table. 9...
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Inspection No. correspond to the numbers in “ Fig. 21 Inspection Parts and Inspection Numbers “. The occurrence of a grease leakage indicates the possibility that grease has seeped into the motor. This can cause a motor breakdown. Contact your Yaskawa representative. HW0482143...
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HW0482143 9.1 Inspection Schedule Table. 10 Inspection Parts and Grease Used Grease Used Inspected Parts Molywhite RE No. 00 Speed Reducers for all Axes 12 13 14 R-, B-, and T-Axes gears 15 16 Alvania EP Grease 2 L-Axis Balancer Inspection numbers correspond to the numbers in "...
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HW0482143 9.1 Inspection Schedule U-axis L-axis Note: The manipulator is in the home position. S-axis molex molex molex R-axis B-axis T-axis Fig. 21 Inspection Parts and Inspection Numbers HW0482143 51/71...
HW0482143 9.2 Notes on Maintenance Procedures Notes on Maintenance Procedures 9.2.1 Battery Pack Replacement The battery packs are attached in the two positions as shown in " Fig. 22 (a) Battery Location (Back View) " and “ Fig.22 (b) Battery Location (Top View) “. If a battery alarm occurs in the NX100, replace the battery in accordance with the following procedure: Plate...
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HW0482143 9.2 Notes on Maintenance Procedures Battery pack before replacement See procedure 5 Connector Board See procedure 4 New battery pack (HW0470360-A) Fig. 23 Battery Connection 1. Turn the NX100 main power supply off. 2. Uninstall the plate from the connector base and pull the battery pack out to replace with a new battery pack.
HW0482143 9.2 Notes on Maintenance Procedures Grease Exchange (Refer to " Fig. 24 S-Axis Speed Reducer and Gear Diagram ".) 1. Remove the hexagon socket head plug PT1/8 from the exhaust port. If grease is added with the plug on, the grease will go inside the motor and may damage it. NOTE It is absolutely necessary to remove the plug.
HW0482143 9.2 Notes on Maintenance Procedures Grease Exchange (Refer to " Fig. 25 L-Axis Speed Reducer Dia- gram ".) 1. Tilt the L-arm vertical to ground. 2. Remove the hexagon socket head plug PT1/8 from the grease exhaust port. NOTE If grease is added with the plug on, the grease will go inside the motor and may damage it.
HW0482143 9.2 Notes on Maintenance Procedures 9.2.4 Grease Replenishment/Exchange for U-Axis Speed Reducer Grease exhaust port Hexagon socket head plug PT1/8 Grease inlet Hexagon socket head plug PT1/8 Fig. 26 U-Axis Speed Reducer Diagram Grease Replenishment (Refer to " Fig. 26 U-Axis Speed Reducer Diagram ".) 1.
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HW0482143 9.2 Notes on Maintenance Procedures Grease Exchange (Refer to " Fig. 26 U-Axis Speed Reducer Dia- gram ".) 1. Tilt the U-arm horizontal to ground. 2. Remove the hexagon socket head plug PT1/8 from the grease exhaust port. If grease is added with the plug on, the grease will go inside the motor and may damage it. NOTE It is absolutely necessary to remove the plug.
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HW0482143 9.2 Notes on Maintenance Procedures Grease inlet (R-,B-, and T-gears in the casing) Hexagon socket head plug PT1/8 T-axis speed reducer Grease inlet (B-, and T-axis speed reducer) Grease exhaust port Hexagon socket head plug PT1/8 (T-axis speed reducer) Hexagon socket head plug PT1/16 R-axis speed reducer...
HW0482143 9.2 Notes on Maintenance Procedures Grease Replenishment for R-, B-, T- Gears in the Casing (Refer to " Fig. 27 U-Arm Diagram ".) 1. Remove the hexagon socket head plug PT1/8 from the grease exhaust port. NOTE If grease is added with the plug on, the grease will go outside the grease box and may damage it.
HW0482143 9.2 Notes on Maintenance Procedures Grease Replenishment for B-Axis Speed Reducer (Refer to " Fig. 27 U-Arm Diagram ".) 1. Remove the hexagon socket head plug PT1/8 from the grease exhaust port. If grease is added with the plug on, the grease will go outside the grease box and may NOTE damage it.
HW0482143 9.2 Notes on Maintenance Procedures Grease Exchange for R-, B- T-Axis Gears in the Casing (Refer to " Fig. 27 U-Arm Diagram ".) 1. Remove the hexagon socket head plug PT1/8 from the grease exhaust port. If grease is added with the plug on, the grease will go outside the grease box and may NOTE damage it.
HW0482143 9.2 Notes on Maintenance Procedures 6. Remove the grease zerk from the grease inlet and reinstall the plug PT1/8. Tighten the plug with a tightening torque of 4.9 N m (0.5 kgf m). (Apply Three Bond 1206C to the thread part of the plug.) Grease Exchange for B-Axis Speed Reducer (Refer to "...
HW0482143 9.2 Notes on Maintenance Procedures Grease Exchange for T-Axis Speed Reducer (Refer to " Fig. 27 U- Arm Diagram ".) 1. Remove the hexagon socket head plug PT1/16 from the grease exhaust port. If grease is added with the plug on, the grease will go outside the grease box and may NOTE damage it.
HW0482143 9.2 Notes on Maintenance Procedures 9.2.5 Grease Replenishment for Balancer Connection Part Exhaust port Hexagon socket head plug PT1/8 Connection Grease inlet Hexagon socket head plug PT1/ Exhaust port Hexagon socket head cap screw M6 (2 screws) Connection Tapered roller bearing (2 bearings) Connection Grease inlet Hexagon socket head plug PT1/8 (2 plugs)
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HW0482143 9.2 Notes on Maintenance Procedures 3. Reinstall the hexagon socket head plug PT1/8 and hexagon socket head cap screw M6 on the exhaust ports of connection . Tighten the plug with a tightening torque of 4.9 N m (0.5 kgf m). (Apply Three Bond 1206C to the thread parts of the plug and screw.) 4.
HW0482143 9.2 Notes on Maintenance Procedures 9.2.6 Notes for Maintenance When performing maintenance such as replacement of a wire harness in the manipulator, NOTE the encoder connector may be necessary to be removed. In this case, be sure to connect the battery pack to the battery backup connector before removing the encoder connector.
It is recommended that the following parts and components be kept in stock as spare parts for the Motoman-ES200RN. The spare parts list for the Motoman-ES200RN is shown below. Product performance can not be guaranteed when using spare parts from any company other than Yaskawa.
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Yaskawa External cable each user's specifi- Electric cation Corporation The built-in external cable of ES series is regarded as a spare part. Please contact your Yaskawa representative after confirming the drawing number of the cable when ordering. 10-2 HW0482143 70/71...
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