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Table of Contents
Related Manuals for Demco Kar-Kaddy SS
Summary of Contents for Demco Kar-Kaddy SS
- Page 1 6/17 RD20018,Rev 12...
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Page 2: Table Of Contents
Introduction Thank you for purchasing a Demco Kar-Kaddy. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. WARRANTY POLICY, OPERATOR MANUALS & REGISTRATION Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco product. -
Page 3: Tow Dolly Safety Guide
If you have questions not answered in this manual, or require additional copies, please contact your dealer or Demco, 4010 320th Street, Boyden, IA 51234, ph: (712) 725-2311 Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com... - Page 4 MAY LEAD TO DAMAGE TO PROPERTY, SEVERE PERSONAL INJURY, AND/OR DEATH. • Read towing instructions in towed vehicle’s owner’s manual. • Read towing instructions in towing vehicle’s owner’s manual. Be certain that your towing vehicle has the capacity to tow a tow dolly and towed vehicle combination. IF YOU HAVE ANY QUESTIONS ABOUT THIS, DO NOT TOW. CONSULT YOUR DEALER OR CALL DEMCO. • Use a 2”, 6000 lb. (or greater) capacity ball for a tow dolly. • Make sure towing vehicle’s parking brake is fully engaged before starting hookup, loading, unloading, or unhooking of tow dolly.
- Page 5 THE MOST IMPORTANT PART - IS YOU Will you read and follow these instructions on how to safely operate this DEMCO Tow Dolly? If your answer is YES, we thank you for your attitude and believe your towing experience will be a safe and pleasant one.
- Page 6 Engine and Transmission Cooling Towing a loaded tow dolly can be quite demanding on engine and transmission cooling systems of tow vehicle, especially if towing Iong distance or in hilly terrain. Be sure your cooling system is in top shape, and adequate for towing anticipated load.
- Page 7 Passengers And Cargo Prohibited in the Vehicle-in-Tow Never transport any passengers or cargo in towed vehicle. In addition to being illegal in most states, carrying passengers in a towed vehicle exposes those passengers to risk of exhaust gas asphyxiation. Lighting Requirements Even though tow dollies have operating lights, law requires that a vehicle-in-tow be equipped with functioning stop, turn and running lights.
- Page 8 Avoid driving at night. ACCIDENTS Move all vehicles completely off the road. Get everyone out of the vehicle and off the road. Call police. Demco wants you to have a safe towing experience. Read these instructions carefully, read fender decals on tow dolly,...
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Page 9: Decal Location
Decal Location PINCH POINT Rev 1 REV 0 DD21018 DD21017 QTY. 4 DD21018 CAUTION Actuator is spring loaded. Use care when servicing or injury may occur. locked position REV 1 NP21010 NP21010 Qty. 1 DD21019 QTY. 1 RD21008 QTY. 2 RD21002 QTY. -
Page 10: Bolt Torque
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout as- sembly of equipment. -
Page 11: Tongue And Ramp Assembly
Tongue and Ramp Assembly Instructions 6. Lay the bracing struts (#5) out along the tow dolly tongue 1. Place the main frame (#1) on blocks or some other sturdy with the back end (the end with the larger hole in it) of the support so that the frame rests approximately 8”... -
Page 12: Fender Assembly Instructions
Fender Assembly Instructions Push wires back into housing and finish routing wires in Fish the three wires from the mainframe through the wire trough of fender and attach cable hanger. Install rear hole in the fender trough. two metal wire clips using pliers. Place one clip 5-1/2” from rear of fender and one 8”... -
Page 13: Wiring Diagram
Wiring Diagram PARTS LIST REF. NO. PART NO. QTY. DESCRIPTION 11590 Tongue Wiring Harness 14762 Main Frame Wiring Harness 01863 Rubber Grommet (not shown) Please order replacement parts by PART NO. and DESCRIPTION. TESTING LIGHTS BEFORE USE 1. Make sure that the WHITE ground wire is connected to the frame of both the Kar Kaddy and the towing vehicle. -
Page 14: Tongue Folding
Tongue folding and storage NOTE: Tow Dolly must be empty and unhooked to perform any and all of these steps. Do not attempt while tow dolly is loaded or hooked up. Pull retainer clip from bottom of tongue locking pin. Lift locking pin out of tongue pivot. With tongue wheel jack turned to its lowest position, push/pull tongue to the left. -
Page 15: Folding Ramps
Folding Ramp Lock NOTE: Tow Dolly must be empty and unhooked to perform any and all of these steps. Do not attempt while tow dolly is loaded or hooked up. Locate ramp locks at inside center of ramps. Pull ramp lock straight out as far as it will go. Lift ramp lock up as far as it will go and allow lock to slide in until it stops. -
Page 16: Folding Ramps
Make sure that all pins and locking devices are double checked before returning this unit to service. Loading Angle Clearance Guide Kar-Kaddy SS Loading Angle = 13.1° IMPORTANT: Using this guideline will reduce the chance of the towed ve- hicles air dam, or bottom of facia from interfering with tow dolly platform and/or tire stop. -
Page 17: Safety, Maintenance, & Important Loading Instructions
WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION OF THE TOW DOLLY FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW DOLLY, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE. SAFETY Rear Wheel Drive: Disconnect the towed vehicle driveshaft for... -
Page 18: Loading Instructions
LOADING INSTRUCTIONS Step 1. Secure ball coupler to 2” (6,000 lb. capacity) tow- ing vehicle ball only. Make sure that the hitch and the hitch ball are in good condition and not rusted, loose or stripped. Recommended ball height is 18” to the top of the ball. Make sure hitch is locked down. - Page 19 Step 7. Drive vehicle onto the platform - front forward - until tires touch the wheel stops at the front of each side of the platform and the platform tilts to a flat position. Make sure the car is centered on the platform. Towed vehicle tires must fit in wheel troughs without overhanging sides.
- Page 20 Step 13. TO UNLOAD towed vehicle. Never unhook tow Step 10. Thread tie-down strap through the slotted tube on dolly coupler from towing vehicle, before unloading tow the tie-down winch. Pull approx. 6” of strap through this slot. dolly. Make sure that platform and vehicle are straight. Re- Begin tightening strap making sure the tail becomes enclosed install driveshaft.
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Page 21: Toe-In Adjustment
KAR-KADDY TOE-IN ADJUSTMENT LOCKING CLAMP FRONT MEASUREMENT (1/32” to 1/16” less than back measurement) 12” 12” 18” MEASURING THE TOE-IN TOE-IN ADJUSTMENT Have the tongue in a “hooked-up” position with the ball 1. Put a mark on each side of the locking clamp on the tie coupler 18”... -
Page 22: Kar-Kaddy Breakdown Parts Assembly Instructions
KK460SS PARTS BREAKDOWN Wheel Jack Wheel Replacement 03646 Replacement Wheel 14542-95 Wheel Bushing (must be ordered with replacement wheel) 13303 Wheel Jack Cap... - Page 23 REF. PART REF. PART QTY. DESCRIPTION QTY. DESCRIPTION 13. 35652-81 Right Drop Axle & Wheel Carrier Assembly 03528 Tie-down Strap assembly, Black 14. 35651-81 Left Drop Axle& wheel Carrier Assembly 5983 Right Large Fender Assembly with Lights 11551 King Pin Retainer Bolt 5982 Left Large Fender Assembly with Lights 03724...
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Page 24: Da91 Brake Actuator Parts Breakdown And List
MODEL DA91 ACTUATOR PARTS BREAKDOWN 5482 Master Cylinder Repair Kit (gasket included) 5876 eZ-Latch Coupler Repair Model 91 ACTUATOR PARTS LIST REF. 2” eZ-Latch Coupler RATED PART NO. QTY. DESCRIPTION AT 10000# 00057 1/4” Lockwasher 00062 1/4”-20UNC Hex Nut 00618 1/4”-20UNC x 2”... -
Page 25: 10" Disc Brake Parts Breakdown And List
DISC BRAKE PARTS BREAKDOWN AND PARTS LIST Hub Assembly Torque to 80 ft. lbs. Torque to 120 ft. lbs. PARTS LIST REF. PART NO. QTY. DESCRIPTION 13920-92 Caliper Mounting Plate 03927-92 Rotor ASSEMBLY 13825-92 Disc Brake Caliper Complete 1. Begin by mounting the Hub Assembly and 13824 Brake Pads (for one complete axle) the Caliper Mounting Bracket (#1) to the... -
Page 26: Brakes Line Parts Breakdown And List
stallation SURGE BRAKES PARTS BREAKDOWN Rue Ring through hole in pin as so the straight wire crosses over top ue Ring. Uncross wires, then while e Rue Ring to remove from pin. Model DA91 Brake Actuator SURGE BRAKES PARTS LIST REF. -
Page 27: Winch & Tilt-Bed Parts Breakdown
WINCH ASSEMBLY Left Winch 5432 (Shown) Right Winch 5433 ITEM PART # DESCRIPTION QTY. 00004 5/16” Flat Washer 00214 1/4” Flat Washer 01076 Bolt 1/4” - 20UNC x 3/4” Hex Head 01864 Spring 02772 1/4” - 20UNC Nylon Insert Locknut 03574-95 Ratchet Handle Plated w/ Hand Grip 03578 5/16”... -
Page 28: Ramp Latch & License Plate Bracket Parts Breakdown
RAMP LATCH ASSEMBLY REF. PART QTY. DESCRIPTION 5763 Ramp Latch Kit 11622-95 5/16”-18 UNC Latch Rod 00007 5/16”-18 UNC Hex Nut 00004 5/16” Flatwasher 00059 3/8” Flatwasher 11570-95 Latch Block 11623-95 Threaded Bushing 03499 Latch Spring - Stainless Steel 02384 1/2”... -
Page 29: Fender Parts Breakdown
Fender Assembly PARTS LIST REF. NO. PART NO. QTY. DESCRIPTION 5982 Left Large Fender Assembly 5983 Right Large Fender Assembly 01883 Wire Splicer 04425 Tinnerman U-clamp 02205 Nut, #10-24 Nylon Lock 00568 Screw, #10-24 x 1/2” Pan Head 05443 Nylon Cable Hanger 05447 4”... -
Page 30: Spare Tire W/Mounting Bracket & Light Bar (Optional) Parts Breakdown
OPTIONAL SPARE TIRE and MOUNT PARTS BREAKDOWN Drive in stud here for tire with rim #11574 PARTS LIST (115mm bolt circle). 5968 Optional Spare Tire and Rim 13989 ST205/75R 14”x”C” ROWL Radial Tire 11574 5.5” x 14” Chrome Rim 115mm Bolt Circle RKSTM Spare Tire Mounting Bracket 3. -
Page 31: Deflector (Optional) Parts Breakdown
OPTIONAL SENTRY DEFLECTOR (5950) PARTS BREAKDOWN SENTRY DEFLECTOR (5950) PARTS LIST ITEM PART # DESCRIPTION 02128 U-BOLT, SQ, .375NC X 2.063 X 3.00 02592 NUT, .375NC NYLON LOCK 04193 CAP PLUG SQUARE 2 X 18 GA 02759 3/8” -16UNC SQUARE U-BOLT 05337 SAFETY LOCK PIN ASSEMBLY 10131... -
Page 32: Demco
4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com Go online to www.demco-products.com for Demco warranty policies, operator manuals & product registration.
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Questions and answers
Do you have instruction's for car Kaddy part number 9713045
Yes, Demco provides instructions for the Kar-Kaddy SS part number 9713045. The manual includes assembly instructions, a wiring diagram, and safety guidelines.
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