APRILIA SCARABEO 125 Manual
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APRILIA SCARABEO 125 Manual

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APRILIA WOULD LIKE TO THANK YOU
for choosing one of its products. We have drawn up this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and will use it for a long time at full satisfaction. This booklet is an integral part of the vehicle, and should the vehicle be sold, it must be transferred
to the new owner.
SCARABEO 125 - 200
Ed. 03 2008

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Summary of Contents for APRILIA SCARABEO 125

  • Page 1 APRILIA WOULD LIKE TO THANK YOU for choosing one of its products. We have drawn up this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure you that you have made the right choice.
  • Page 2 The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; it also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for simple repairs.
  • Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The symbols illustrated above are very important.

  • Page 5: Table Of Contents

    INDEX GENERAL RULES............... Warning light (insufficient oil pressure)......... 57 Information to recycle the scooter..........Engine oil change..............57 VEHICLE..................11 Tyres..................59 Arrangement of the main components........14 Spark plug dismantlement............61 Dashboard................17 Removing the air filter............... 63 Analogue instrument panel............19 Air filter cleaning...............

  • Page 7: General Rules

    SCARABEO 125 - 200 Chap. 01 General rules...

  • Page 8: Information To Recycle The Scooter

    Information to recycle the scooter (01_01, 01_02) VEHICLE SCRAPPING If the vehicle must be scrapped, contact your nearest "Vehicles Disposal Centre". • Vehicles Disposal Centres These centres are specifically used to correctly treat the vehicles scrapping, they are registered by the Japan Mini Vehicles Association as centres for the specific treatment of scrapping material on a large scale.
  • Page 9 Japan Automobile Recycling Promotion Centre call centre for vehicles recy- cling Telephone: 03-3598-8075 Time: From 9:30 am to 5:00 pm (Except holidays, weekends and the first and last day of the year.)

  • Page 11: Vehicle

    SCARABEO 125 - 200 Chap. 02 Vehicle...
  • Page 12 02_01...
  • Page 13 02_02...

  • Page 14: Arrangement Of The Main Components

    Arrangement of the main components (02_02) KEY: 1. Expansion tank 2. Coolant expansion tank cap 3. Rear brake fluid reservoir 4. Left rear-view mirror 5. Bag hook 6. Air filter 7. Centre stand 8. Left passenger footrest 9. Battery 10. Main and secondary fuse boxes 11.
  • Page 15 22. Battery compartment cover 23. Spark plug 24. Engine oil refill cap 25. Right passenger footrest...
  • Page 16 02_03...

  • Page 17: Dashboard

    Dashboard (02_03) 1. Electrical controls on the left-hand side of the handlebar 2. Rear brake lever 3. Front brake lever 4. Throttle grip 5. Electrical controls on the right-hand side of the handlebar 6. Ignition switch / steering lock (ON - OFF - LOCK) / saddle opening 7.
  • Page 18 02_04...

  • Page 19: Analogue Instrument Panel

    Analogue instrument panel (02_04) INSTRUMENT AND GAUGE DESCRIPTION NOTE WITH THE KEY SET TO «ON», ALL THE PRE-INSTALLED WARNING LIGHTS, INSTRUMENT PANEL LIGHTING AND ALL THE INDICATORS IN DIGITAL DIS- PLAY TURN ON FOR THE FIRST THREE SECONDS FOR AN INITIAL INSTRU- MENT CHECK.
  • Page 20 Displayed to indicate low engine oil pressure. If this occurs, stop the engine at once and contact an Official Aprilia Dealer. With engine off, the warning light is always on. If it turns off, there is a failure in the sensor or the connections.

  • Page 21: Digital Lcd Display

    Digital clock «11» Shows current hours and minutes. Battery voltage«12» Displays the battery voltage value. 02_05 Digital lcd display (02_05) Clock adjustment NOTE FOR SAFETY REASONS, ADJUST THE CLOCK ONLY WHEN YOUR VEHICLE IS STOPPED.

  • Page 22: Mode" Button

    When the total odometer (ODO) is shown on the multifunction display «1», press the MODE button «2» for more than three seconds. The colon dividing hours-minutes starts flashing. Each time the MODE button «2» is pressed, the hour value is increased for adjust- ment.

  • Page 23: Key Switch

    Key switch (02_07, 02_08) The ignition switch «1» is located on the right-hand side, near the headstock. NOTE KEY «2» ACTIVATES THE IGNITION SWITCH / STEERING LOCK AND THE SAD- DLE LOCK. TWO KEYS ARE SUPPLIED WITH THE VEHICLE (ONE IS A SPARE KEY).

  • Page 24: Locking The Steering Wheel

    Locking the steering wheel (02_09) CAUTION AVOIDING LOSING CONTROL OF THE VEHICLE - NEVER TURN THE KEY TO «LOCK» WHILE RIDING. To lock the steering: • Turn the handlebar fully to the left. • Turn the key «2» to «OFF» NOTE TURN THE KEY AND MOVE THE HANDLEBAR AT THE SAME TIME.

  • Page 25: Switch Direction Indicators

    Switch direction indicators (02_10) Move the switch «3» to the left, to indicate a left turn; move the switch «3» to the right, to indicate a right turn. Press the central part of the switch 3 to deactivate the turn indicator.

  • Page 26: Start-Up Button

    PASSING button «C» Press the PASSING button and the high beam light is flashed. NOTE RELEASING THE BUTTON «C» DEACTIVATES THE HIGH BEAM FLASH. 02_12 Start-up button (02_13) By pressing the starter button "7", the starter motor makes the engine rotate. NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO "ON"...
  • Page 27 NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO "ON" The engine stop switch «6» functions as a safety and emergency switch. When the switch «6» set to «ON» the engine can be started; when it is set to «OFF», the engine stops.

  • Page 28: Power Supply Socket

    Power supply socket (02_16) • There is a 12V socket «4» inside the helmet compartment. • The socket can be used to feed appliances with power below 180 W (mobile phones, hand lamp, etc.). CAUTION USING THIS SOCKET FOR A LONG PERIOD CAN RESULT IN A FULLY DIS- 02_16 CHARGED BATTERY.

  • Page 29: Identification

    02_18 Identification (02_19, 02_20) Write down the chassis and engine numbers in the specific space in this manual. The chassis number can be used to order spare parts. NOTE ALTERING IDENTIFICATION NUMBERS CAN BE SERIOUSLY PUNISHED BY LAW, PARTICULARLY MODIFYING THE CHASSIS NUMBER WILL IMMEDIATE- LY INVALIDATE THE WARRANTY.
  • Page 30 Chassis number The chassis number is stamped on the chassis central bar. Remove the cover indi- cated to read it. Chassis No.: ..........02_19 Engine number The engine number is stamped near the rear shock absorber lower support. Engine No.: ..........02_20 02_21...

  • Page 31: Rear Top Box Opening

    Rear top box opening (02_21) Located below the handlebar, in the internal shield; to reach it: • Insert the key «1» in the lock. • Turn the key clockwise, pull it and open the cover «2». NOTE BEFORE LOCKING THE COVER, MAKE SURE THAT THE KEY HAS NOT BEEN LEFT INSIDE THE GLOVE-BOX.

  • Page 33: Use

    SCARABEO 125 - 200 Chap. 03...

  • Page 34: Checks

    CLE FOR CORRECT AND SAFE OPERATION AS SHOWN IN THE TABLE. FAIL- URE TO DO SO MAY LEAD TO SEVERE INJURY OR VEHICLE DAMAGE. DO NOT HESITATE TO CONTACT AN OFFICIAL APRILIA DEALER IF YOU DO NOT UNDERSTAND HOW SOME CONTROLS WORK OR IF MALFUNCTION IS DETECTED OR SUSPECTED.
  • Page 35 Wheels/ tyres Check that tyres are in good condition. Check inflation pressure and check for tyre wear and damage. Steering Check that the rotation is uniform, smooth and there are no signs of clearance or slackness. Centre stand Check that it works smoothly and it goes back to its normal position when the springs are released.

  • Page 36: Shock Absorber Adjustment

    Check oil and oil seal of front suspension following the instructions in the scheduled maintenance table and according to the engine capacity. CAUTION TO HAVE THE FRONT SUSPENSION OIL CHANGED TAKE YOUR MOTORCY- CLE TO AN Official Aprilia Dealer WHO WILL PROVIDE A PRECISE AND 03_02 PROMPT SERVICE. 03_03...
  • Page 37 • Turn the adjustment ring nut «1» (shock absorber spring preloading adjust- ment). NOTE CARRY OUT THE ADJUSTMENT ON BOTH REAR SHOCK ABSORBERS. Turn the ring nut in direction A: Increase spring preloading. The vehicle suspension is very hard. To be used on roads with even or ordinary surfaces and when riding with passenger.

  • Page 38: Starting Up The Engine

    THE ENGINE OIL PRESSURE WARNING LIGHT «4» ON THE INSTRUMENT PAN- EL TURNS ON AND REMAINS LIT UNTIL THE ENGINE STARTS UP. - CONTACT AN Official aprilia Dealer IF THIS WARNING LIGHT DOES NOT TURN ON OR IF AFTER THREE SECONDS THE WARNING LIGHT DOES NOT TURN OFF.
  • Page 39 • Block at least one wheel, by operating one brake lever "6". If this does not occur, it means there is no current in the ignition relay and the engine does not start. » NOTE IF THE MOTORCYCLE IS NOT USED FOR A LONG TIME, FOLLOW THE PRO- CEDURE FOR STARTING THE ENGINE AFTER PROLONGED INACTIVITY.
  • Page 40 PRESSURE IN THE CIRCUIT IS NOT ENOUGH. SHOULD THIS OCCUR, STOP THE ENGINE AT ONCE AND CONTACT AN aprilia Official Dealer. NEVER USE THE VEHICLE WITH LOW ENGINE OIL SO AS TO AVOID DAMAGING ENGINE PARTS. • Engage at least one brake lever and do not accelerate until you set off.
  • Page 41 CAUTION WITH THE VEHICLE AT A STANDSTILL, PRACTICE USING THE REAR-VIEW MIRRORS. THE MIRRORS ARE CONVEX, SO OBJECTS MAY SEEM FARTHER AWAY THAN THEY REALLY ARE. THESE MIRRORS OFFER A WIDE-ANGLE VIEW AND ONLY EXPERIENCE HELPS YOU JUDGE THE DISTANCE SEPARAT- ING YOU AND THE VEHICLE BEHIND.
  • Page 42 OF STOP IN ASCENT, FULLY DECELERATE AND ONLY USE THE BRAKES TO KEEP THE VEHICLE STOPPED. USING THE ENGINE TO KEEP THE VEHICLE STOPPED MAY CAUSE THE VARIATOR TO OVERHEAT. CAUTION BEFORE GETTING INTO A BEND, REDUCE SPEED OR BRAKE; WHILE BEND- ING, RIDE AT THE SAME MODERATE AND CONSTANT SPEED OR SLIGHTLY ACCELERATE;...

  • Page 43: Difficult Start Up

    Difficult start up (03_11) Press the starter button «7» and make the starter motor turn for about five seconds, without accelerating. STARTING AFTER PROLONGED INACTIVITY • If the vehicle has been inactive for a long time, starting may be delayed as the fuel supply circuit may be partially empty.
  • Page 44 • Release the handle grip (Pos. A) and gradually operate the brakes to stop the vehicle. • While at a temporary halt, keep at least one brake operated.. 03_13 PARKING CAUTION PARK ON SAFE AND LEVEL GROUND TO PREVENT THE MOTORCYCLE FROM FALLING.

  • Page 45: Catalytic Silencer

    CAUTION WITH ENGINE OFF AND THE IGNITION SWITCH SET TO «ON» THE BATTERY MAY GET DISCHARGED. • Turn the key «2» and set the ignition switch «3» to «OFF» . • Rest the vehicle on its stand. CAUTION DO NOT LEAVE THE KEY INSERTED IN THE IGNITION SWITCH. NOTE WITH THE ENGINE OFF, IT IS NOT NECESSARY TO CLOSE THE FUEL VALVE, FOR IT HAS AN AUTOMATIC SEALING SYSTEM.

  • Page 46: Stand

    NEVER leave the ignition key in the lock and always use the steering lock. Park the motorcycle in a safe place such as a garage or a place with guards. Whenever possible, use the aprilia "Bodyguard" armoured cable or an additional an- titheft device.

  • Page 47: Safe Driving

    Write down your personal details and telephone number on this page to help identi- fying the owner in case of vehicle retrieval after a theft. LAST NAME: ....NAME: ......ADDRESS: ....TELEPHONE NO.: .... IMPORTANT: In many cases, stolen vehicles can be identified through data indicated in the use and maintenance booklet.
  • Page 48 Avoid any abrupt and dangerous swerves for your own as well as others' safety (for example: rearing up on the back wheel, riding over the speed limit, etc.). Besides, always assess and bear in mind the road surface conditions, visibility, etc. Do not knock obstacles that can damage the motorcycle or cause loss of control.
  • Page 49 If necessary, take the motorcycle to an Official Aprilia Dealer to check especially the frame, handlebar, suspensions, safety components and any device the user cannot assess without the aid of a specialist. Report any malfunction to the engineers and/or mechanics in order to facilitate their work.
  • Page 50 Do not add or modify electrical equipment that exceed the vehicle capacity as this may result in a sudden stop or a dangerous lack of power required to keep the sound and light alarm devices operative. aprilia advises using original accessories (aprilia genuine accessories).
  • Page 51 LOADING Do not overload your scooter. Keep packages as close as possible to the motorcycle centre of gravity and distribute load evenly on both sides to minimise imbalance. Check also that the load is firm and secured to the scooter, mainly for long trips. Do not hang anything from your vehicle's handlebars, mudguards or forks, such as protruding, bulky, heavy and/or dangerous objects: this will slow the vehicle perform- ance when turning and will upset the handling of your vehicle.

  • Page 53: Maintenance

    SCARABEO 125 - 200 Chap. 04 Maintenance...

  • Page 54: Engine Oil Level

    BE CAREFUL NOT TO DIRTY COMPONENTS, THE WORKING OR SURROUND- ING AREA. THOROUGHLY WASH OUT ANY OIL TRACE. IN THE EVENT OF OIL LEAKS OR MALFUNCTIONING, TAKE YOUR VEHICLE TO AN Official aprilia Dealer. NOTE USE OIL WITH THE SPECIFICATIONS DETAILED IN THE RECOMMENDED PRODUCTS TABLE.

  • Page 55: Engine Oil Level Check

    NOTE DO NOT EXCEED THE "MAX" MARK WHEN TOPPING-UP ENGINE OIL. Take your vehicle to an Official aprilia Dealer to carry out the replacement. 04_01 Engine oil level check (04_02) • Park the vehicle on its centre stand. CAUTION PARK THE MOTORCYCLE ON SAFE AND LEVEL GROUND.

  • Page 56: Engine Oil Top-Up

    • Stop the engine and let it cool down. This will allow the oil to settle into the crankcase and cool down. NOTE FAILURE TO FOLLOW THESE OPERATIONS MAY RESULT IN AN INCORRECT READING OF THE ENGINE OIL LEVEL. • Top-up if necessary.

  • Page 57: Warning Light (Insufficient Oil Pressure) (04_03

    WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE. Warning light (insufficient oil pressure) (04_03) The vehicle is fitted with a telltale light «1» that turns on when the key is set to «ON». However, this light should come off once the engine has been started. CAUTION IN CASE THIS LIGHT TURNS ON WHEN BRAKING, AT IDLE SPEED OR ON A BEND, IT IS NECESSARY TO CHECK THE LEVEL AND TOP-UP IF NECESSARY.
  • Page 58 NOTE FAILURE TO FOLLOW THESE OPERATIONS MAY RESULT IN AN INCORRECT READING OF THE ENGINE OIL LEVEL. Take your vehicle to an Official aprilia Dealer for replacement. • Unscrew and take out the measuring tap-dipstick «1». •...

  • Page 59: Tyres

    CAUTION AS USED OIL HAS SUBSTANCES HARMFUL TO THE ENVIRONMENT, TAKE YOUR SCOOTER TO AN OFFICIAL APRILIA DEALER TO HAVE THE OIL CHANGED. THESE CENTRES CAN CARRY OUT ENVIRONMENTALLY-FRIEND- LY DISPOSAL OF USED OIL IN COMPLIANCE WITH REGULATIONS IN FORCE.
  • Page 60 ARE HIGHLY IMPORTANT AND SO THEY SHOULD BE CARRIED OUT USING THE SPECIFIC TOOLS AND WITH THE ADEQUATE KNOWLEDGE. HAVE YOUR TYRES AND WHEELS SERVICED AT AN Official Aprilia Dealer, OR A SPECIAL- ISED TYRE WORKSHOP. NEW TYRES CAN BE COVERED BY A SLIPPERY COAT: RIDE WITH CAUTION DURING THE FIRST KILOMETRES.

  • Page 61: Spark Plug Dismantlement

    Spark plug dismantlement (04_08, 04_09, 04_10) Check the spark plug following the instructions on the scheduled maintenance table and according to the engine capacity. Remove the spark plug regularly, clean off car- bon scales, and replace spark plug if necessary. To reach the spark plug: •...
  • Page 62 CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TABS AND/OR THEIR CORRESPONDING SLOTS. HANDLE PLASTIC AND PAINTED COMPONENTS WITH CARE, DO NOT SCRATCH OR SPOIL THEM. • Pull and slide off from the front inspection cover «5». NOTE UPON REFITTING, INSERT THE FITTING TABS CORRECTLY IN THEIR SLOTS. 04_10 For removal and cleaning: CAUTION...

  • Page 63: Removing The Air Filter

    • Refit the central inspection cover «5». Removing the air filter (04_11, 04_12) Clean the air filter and check it is in good conditions following the instructions in the scheduled maintenance table and according to the engine capacity. This will depend on use conditions.

  • Page 64: Air Filter Cleaning

    Air filter cleaning (04_13, 04_14) CAUTION TO AVOID RISK OF FIRE OR EXPLOSION DO NOT USE PETROL OR INFLAM- MABLE SOLVENTS TO CLEAN THE FILTERING ELEMENT. 04_13 • Wash the filtering element «3» with clean, non-inflammable or high-volatility solvents and leave it to dry properly. •...

  • Page 65: Cooling Fluid Level

    Cooling fluid level (04_15, 04_16, 04_17, 04_18) CAUTION DO NOT USE YOUR MOTORCYCLE IF THE COOLANT LEVEL IS BELOW THE MINIMUM LEVEL MARKED "MIN". Check the coolant level following the instructions in the scheduled maintenance table and according to the engine capacity. CAUTION COOLANT IS TOXIC IF INGESTED;...
  • Page 66 NENTS; IT MAY CATCH FIRE PRODUCING INVISIBLE FLAMES. WHEN CARRY- ING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES. CONTACT AN Official aprilia Dealer FOR REPLACEMENT. Coolant solution is 50% water and 50% antifreeze fluid. This is the ideal mixture for most operating temperatures and provides good corrosion protection.
  • Page 67 CAUTION WAIT FOR THE ENGINE TO COOL DOWN BEFORE CHECKING OR TOPPING- UP THE COOLANT LEVEL. • Shut off the engine and wait until it cools off. CAUTION PARK THE MOTORCYCLE ON SAFE AND LEVEL GROUND. 04_17 • Open the glove-box. •...
  • Page 68 CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TABS AND/OR THEIR CORRESPONDING SLOTS. HANDLE PLASTIC AND PAINTED COMPONENTS WITH CARE, DO NOT SCRATCH OR SPOIL THEM. NOTE UPON REFITTING, INSERT THE FITTING TABS CORRECTLY IN THEIR SLOTS. CAUTION COOLANT IS TOXIC IF INGESTED; CONTACT WITH YOUR EYES OR SKIN MAY CAUSE IRRITATION.
  • Page 69 CAUTION IF THERE IS AN EXCESSIVE CONSUMPTION OF COOLANT OR THE RESER- VOIR REMAINS EMPTY, CHECK THAT THERE ARE NO LEAKS IN THE CIRCUIT. FOR FOR REPAIRS, TAKE YOUR MOTORCYCLE TO AN OFFICIAL APRILIA DEALER. • Refit the front case.

  • Page 70: Checking The Brake Oil Level

    UNEXPECTED CLEARANCE VARIATIONS OR ELASTIC RESISTANCE IN THE BRAKE LEVER ARE DUE TO FAILURE IN THE HYDRAULIC CIRCUIT. CONTACT AN Official Aprilia Dealer IN CASE OF DOUBTS ON THE CORRECT OPERATION OF THE BRAKING SYSTEM OR WHEN UNABLE TO CARRY OUT ROUTINE CHECK PROCEDURES.
  • Page 71 The brake fluid reservoirs are located on the handlebar, near the brake lever attach- ments. Check frequently the brake fluid level in the reservoirs and the brake pad wear. CAUTION DO NOT USE YOUR MOTORCYCLE IF A FLUID LEAK IN THE BRAKING CIRCUIT IS DETECTED.

  • Page 72: Battery

    Check the brake pads and discs for wear If pads and/or the disc need not to be replaced: • Take your vehicle to an Official Aprilia Dealer to carry out the replacement. CAUTION CHECK BRAKING EFFICIENCY. IN THE EVENT OF EXCESSIVE TRAVEL OF THE...
  • Page 73 THE BATTERY RELEASES EXPLOSIVE GASES. KEEP IT AWAY OF FLAMES, SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCE. WHEN RECHARGING OR USING THE BATTERY, BE CAREFUL TO HAVE THE ROOM ADEQUATELY AIRED. DO NOT BREATH GASES RELEASED WHEN THE BATTERY IS BEING RECHARGED. KEEP OUT OF THE REACH OF CHILDREN.
  • Page 74 • Park the vehicle on its centre stand. • Remove the mats «1». • Undo and remove the two screws «2». CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TABS AND/OR THEIR CORRESPONDING SLOTS. 04_21 HANDLE PLASTIC AND PAINTED COMPONENTS WITH CARE, DO NOT SCRATCH OR SPOIL THEM.
  • Page 75 • Disconnect the negative lead (-) first and then the positive one (+). • Remove the battery «3» from its housing and put it away on a flat surface in a cool and dry place. CAUTION ONCE REMOVED THE BATTERY MUST BE PUT AWAY IN A SAFE PLACE AND OUT OF THE REACH OF CHILDREN.

  • Page 76: Use Of A New Battery

    • Set the battery charger for a slow recharge. • Connect the battery to the battery charger. CAUTION WHEN RECHARGING OR USING THE BATTERY, BE CAREFUL TO HAVE THE ROOM ADEQUATELY AIRED. DO NOT BREATH GASES RELEASED WHEN THE BATTERY IS RECHARGING. •...

  • Page 77: Long Periods Of Inactivity

    • Remove the battery compartment cover. NOTE UPON REFITTING, INSERT THE FITTING TABS CORRECTLY IN THEIR SLOTS. • Place the battery «3» in its housing. • Connect the positive lead (+) first and then the negative one (-). • Cover the leads and terminals with neutral grease or petroleum jelly. •...

  • Page 78: Lamps

    Lamps CAUTION FIRE HAZARD. FUEL OR ANY OTHER FLAMMABLE SUBSTANCES MUST NOT BE CLOSE TO ELECTRICAL COMPONENTS. CAUTION BEFORE REPLACING A BULB, TURN THE IGNITION SWITCH TO «KEY OFF» AND WAIT A FEW MINUTES FOR THE BULB TO COOL OFF. WEAR CLEAN GLOVES OR USE A CLEAN DRY CLOTH TO REPLACE THE BULB.

  • Page 79: Front Light Group

    Front and rear turn indicator bulbs 12V - 10 W (RY amber bulb) License plate light bulb 12V - 5W Rear daylight running light /stop 12V - 5/21W light bulb Instrument panel lighting bulb (*) Turn indicator warning light (*) High beam warning light (*) Low fuel warning light (*) Front light group (04_29, 04_30, 04_31, 04_32, 04_33, 04_34,...
  • Page 80 CAUTION UPON REFITTING, INSERT THE FITTING TABS CORRECTLY IN THEIR SLOTS. 04_30 04_31 04_32...
  • Page 81 04_33 LOW-/HIGH BEAM LIGHT BULB • Hold the electric connector «8» and unhook it from the bulb holder; CAUTION DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB ELECTRICAL CONNECTOR. • Remove the plastic gasket «9»; • Release the clip «10»; •...
  • Page 82 04_35 TAIL LIGHT BULB Hold the bulb holder «12» and take it out of its fitting; CAUTION DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB HOLDER. • Take out the tail light bulb «13» and replace it with another one of the same type;...

  • Page 83: Headlight Adjustment

    04_37 Headlight adjustment (04_37) For a quick check of the correct direction of the front light beams, place the vehicle ten metres from a vertical wall and make sure the ground is level. Turn on the low beam light, sit on the vehicle and check that the light beam projected to the wall is a little below the headlight horizontal straight line (about 9/10 of the total height).

  • Page 84: Front Direction Indicators

    Front direction indicators (04_39, 04_40, 04_41) To change the oil: NOTE THE FOLLOWING INFORMATION REFERS TO ONLY ONE INDICATOR BUT IT APPLIES TO BOTH. • Unscrew and remove the screw «1» in order to take out the turn indicator from its fitting. CAUTION PROCEED WITH CAUTION.

  • Page 85: Rear Optical Unit

    • Take out the bulb from its fitting. NOTE INSERT THE BULB IN THE BULB HOLDER SO THAT THE TWO GUIDING PINS COINCIDE WITH THEIR GUIDES ON THE BULB HOLDER. 04_40 • Install a bulb of the same type adequately. When refitting the bulb: NOTE POSITION THE PROTECTIVE GLASS «2»...
  • Page 86 TAIL LIGHT / STOP LIGHT BULB • Press the bulb «1» slightly and turn it anticlockwise. • Take out the bulb from its fitting. NOTE INSERT THE BULB IN THE BULB HOLDER SO THAT THE TWO GUIDING PINS COINCIDE WITH THEIR GUIDES ON THE BULB HOLDER. •...

  • Page 87: Number Plate Light

    Number plate light (04_44) To remove the bulb: • Unscrew and remove the screw "8". • Remove the license plate bulb support «9». • Remove and replace the bulb «10» with another of the same type. 04_44 Rear-view mirrors (04_45) To remove the mirrors: •...

  • Page 88: Idle Adjustment

    Accelerate and decelerate some times with the throttle grip to check its cor- rect functioning and that the idle speed is stable. NOTE 04_47 DO NOT TURN THE AIR SET SCREW TO AVOID CHANGING THE CARBURETION ADJUSTMENT. TAKE YOUR MOTORCYCLE TO AN OFFICIAL APRILIA DEALER IF NECESSARY.

  • Page 89: Front And Rear Disc Brake

    04_48 Front and rear disc brake (04_48) NOTE THIS MOTORCYCLE IS FITTED WITH FRONT AND REAR DISC BRAKES WITH INDEPENDENT HYDRAULIC CIRCUITS. THE FOLLOWING INFORMATION RE- FERS TO ONE BRAKING CIRCUIT BUT IS VALID FOR BOTH. CAUTION BRAKES ARE THE MOST IMPORTANT COMPONENTS TO ENSURE SAFETY AND THEREFORE THEY HAVE TO BE ALWAYS IN PERFECT CONDITIONS;...
  • Page 90 Pad wear check Check brake pad wear following the instructions on the scheduled maintenance table and according to the engine capacity. Disc brake pad wear depend on the use, the riding style and the roads. CAUTION CHECK BRAKE PADS FOR WEAR MAINLY BEFORE EACH RIDE. 04_50 To carry out a quick pad check: •...

  • Page 91: Inactivity Of The Vehicle

    04_52 04_53 Inactivity of the vehicle (04_53) • Set the ignition switch to «KEY ON» and press the starter button «1» for a few seconds to distribute the oil on the cylinder surfaces uniformly. • Remove the protection cloth. • Refit the spark plug.

  • Page 92: Cleaning The Vehicle

    • Wrap and tie a plastic bag around the exhaust pipe openings to keep moisture out. • Cover the scooter but do not use plastic or waterproof materials. AFTER STORAGE • Uncover and clean the vehicle. • Check that the battery charge is OK and install the battery. •...
  • Page 93 CAUTION AFTER CLEANING YOUR MOTORCYCLE, BRAKING EFFICIENCY MAY BE TEM- PORARILY AFFECTED DUE TO THE PRESENCE OF WATER ON THE FRICTION SURFACES OF THE BRAKING CIRCUIT. ALLOW LONGER BRAKING DISTAN- CES TO PREVENT ACCIDENTS. BRAKE REPEATEDLY TO RESTORE NORMAL OPERATION. CARRY OUT THE PRE-RIDE CHECKS. To clean off dirt and mud deposited from painted surfaces, soften caked dirt with a low-pressure water jet.

  • Page 94: Transport

    IGNITION SWITCH /STEERING LOCK, RADIATOR FINS, FUEL TANK CAP, HEADLAMPS AND ELECTRICAL CONNECTIONS. DO NOT USE ALCOHOL, PETROL OR SOLVENTS TO CLEAN RUBBER AND PLASTIC PARTS. USE ONLY WATER AND NEUTRAL SOAP INSTEAD. DO NOT USE SOLVENTS OR PETROL BY-PRODUCTS (ACETONE, TRICHLOROETHY- LENE, TURPENTINE, PETROL, THINNERS) TO CLEAN THE SADDLE.
  • Page 95 FUEL VAPOURS ARE HARMFUL TO HEALTH. BEFORE ANY OPERATION, MAKE SURE THAT THE ROOM WHERE YOU ARE HAS ADEQUATE AIR VENTILATION. DO NOT INHALE FUEL VAPOURS. DO NOT DISPOSE OF FUEL INTO THE ENVIRONMENT. • Rest the vehicle on its centre stand. •...

  • Page 97: Technical Data

    SCARABEO 125 - 200 Chap. 05 Technical data...
  • Page 98 TECHNICAL DATA Max. length 2040 mm Max. width 720 mm Max. height (to windshield) 1372 mm Saddle height 810 mm Wheelbase 1391 mm Minimum ground clearance 145 mm Weight in running order (kerb 154 kg weight) Engine oil - engine oil change and 950 cm³...
  • Page 99 maximum: 7.6 Chassis type High-strength steel tubular chassis, single spar at the front, superimposed double cradle at the rear. Steering rake 26.5° Front suspension Hydraulic action telescopic fork Front suspension travel 104 mm Rear suspension hydraulic action double-acting shock absorber, adjustable preloading Rear suspension travel 80 mm...
  • Page 100 Rear tyre standard inflation 200 kPa (2.0 bar) pressure Front tyre standard inflation 210 kPa (2.1 bar) pressure with passenger Rear tyre standard inflation 220 kPa (2.2 bar) pressure with passenger Battery 12V - 10 Ah fuses 20- 15- 15 A (Permanent magnet) Generator 12V - 235 W ENGINE TECHNICAL DATA...
  • Page 101 Engine revs at idle speed 1700 ± 100 rpm Clutch Automatic centrifugal dry clutch Gearbox Automatic Cooling forced-circulation air cooling driven by a centrifugal pump Valve clearance Inlet: 0.10 ÷ 0.15 Outlet: 0.15 ÷ 0.20 Carburettor model Ø 26 Fuel system Vacuum pump Fuel Premium...

  • Page 102: Kit Equipment

    Tail light bulb 12V - 5W Front and rear turn indicator bulbs 12V - 10 W (RY amber bulb) License plate light bulb 12V - 5W Rear daylight running light /stop 12V - 5/21W light bulb Instrument panel lighting bulb (*) Turn indicator warning light (*) High beam warning light (*) Low fuel warning light (*)
  • Page 103 • 16 mm box-spanner; • shock absorber adjustment wrench: • 4 mm spanner for Allen screws.

  • Page 105: Programmed Maintenance

    SCARABEO 125 - 200 Chap. 06 Programmed maintenance...

  • Page 106: Scheduled Maintenance Table

    Scheduled maintenance table CAUTION FIRE HAZARD. FUEL OR ANY OTHER INFLAMMABLE SUBSTANCES MUST NOT BE CLOSE TO ELECTRICAL COMPONENTS. BEFORE ANY MAINTENANCE OPERATION OR INSPECTION ON THE MOTOR- CYCLE, SHUT OFF THE ENGINE AND REMOVE THE KEY. WAIT UNTIL THE ENGINE AND THE EXHAUST SYSTEM ARE COLD, IF POSSIBLE LIFT THE SCOOTER WITH A SPECIFIC TOOL ON A FIRM AND LEVEL GROUND.
  • Page 107 For servicing or technical advice, consult an Official aprilia Dealer for prompt and accurate service. Ask your Official aprilia Dealer to test the vehicle on the road after a repair but none- theless, personally carry out the Pre-ride Checks after a maintenance operation.
  • Page 108 Tyre pressure and wear - check Vehicle and brake test - test drive Hub oil - Change Steering - check up Idle speed - Adjustment AFTER 5000 KM; 25,000 KM; 35,000 KM; 55,000 KM AND 65,000 KM Brake pad wear - check Engine oil - Check Air filter - cleaning AFTER 10,000 KM, 50,000 KM AND 70,000 KM...
  • Page 109 Engine oil - change Brake pad wear - check Tyre pressure and wear - check Vehicle and brake test - test drive Hub oil - Check Suspensions - Check Steering - check up Sliding block/ variable speed rollers - Replacement Driving belt - replacement Spark plug - Check Plastic bushing in the variator cover - Replacement...
  • Page 110 AFTER 20,000 KM, AFTER 40,000 KM, AFTER 60,000 KM AND AFTER 80,000 KM Spark plug - replacement Driving belt - replacement Throttle lever - adjustment Air filter - cleaning Air filter belt compartment - Check and cleaning Engine oil filter - replacement Valve clearance - check Electrical system and battery - Check Coolant level - check...
  • Page 111 Safety fasteners - check Radiator - Check and cleaning AFTER 30,000 KM Spark plug - check Safety locks - check Throttle lever - adjustment Air filter - cleaning Air filter belt compartment - Check and cleaning Engine oil filter - replacement Electrical system and battery - Check Brake fluid level - check Engine oil - change...
  • Page 112 Idle speed - Adjustment Drive belt - replacement EVERY 2 YEARS Coolant - Change Brake fluid - change RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP TEC 4T, SAE 10W-40 Engine oil 10W-40 AGIP GEAR SYNTH SAE 75W-90 Gearbox oil API GL4, GL5 AGIP FORK 7.5W Fork oil AGIP GREASE SM2...

  • Page 113: Special Fittings

    SCARABEO 125 - 200 Chap. 07 Special fittings...

  • Page 114: Sidestand

    Sidestand (07_01, 07_02) The side stand is optional. To access the fitting point: • Undo the screw «1» of the cap 2» of the spoiler on the left of the vehicle; • Remove the cap «2». 07_01 07_02 Luggage rack (07_03) The case plate and three different case models are optional: - New Concept;...

  • Page 115: Windscreen

    BEFORE RIDING, MAKE SURE THAT THE HELMET CASE COVER IS CORRECT- LY LOCKED. 07_03 CAUTION TO ENHANCE STABILITY, TOGETHER WITH THE HELMET CASE FIT THE BAL- ANCE COUNTERWEIGHTS ON THE HANDLEBAR, SUPPLIED WITH THE ORIG- INAL APRILIA HELMET CASE. Windscreen The windshield is supplied as optional.
  • Page 117 TABLE OF CONTENTS Air filter: 63, 64 Identification: 29 Saddle: 28 Instrument panel: 19 Scheduled maintenance: Shock absorber: 36 Spark plug: 61 Battery: 72, 76 Stand: 46 Brake: 70, 89 Key switch: 23 Start-up: 26 Disc brake: 89 Light switch: 25 Technical data: 97 Display: 21 Luggage rack: 114...
  • Page 118 The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding, its regular maintenance and the use of Original aprilia Spare Parts only, are essential factors! For information about the nearest Official Dealer and/or Service Centre, consult the Yellow Pages or search directly on the inset map in our Official Website: www.aprilia.com...

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Scarabeo 200

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