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TrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI 48071‑2429 • www.snowexproducts.com
Regular Duty Snowplow
7600, 8000
#77710, 77715, 77810
Installation Instructions
CAUTION
Read this document before installing the
snowplow.
CAUTION
See your SnowEx
outlet/website for specific
®
vehicle application recommendations before
installation. The Power Match selection
system has specific vehicle and snowplow
requirements.
A DIVISION OF DOUGLAS DYNAMICS, LLC
February 15, 2016
Lit. No. 52531, Rev. 01
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Table of Contents
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Summary of Contents for SnowEx 77715
- Page 1 TrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI 48071‑2429 • www.snowexproducts.com February 15, 2016 Lit. No. 52531, Rev. 01 7600, 8000 Regular Duty Snowplow #77710, 77715, 77810 Installation Instructions CAUTION Read this document before installing the snowplow. CAUTION See your SnowEx outlet/website for specific ®...
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Page 2: Safety Definitions
SAFETY SAFETY DEFINITIONS WARNING/CAUTION AND INSTRUCTION LABELS WARNING Become familiar with and inform users about the Indicates a potentially hazardous situation warning/caution and instruction labels on the back of that, if not avoided, could result in death or the blade. serious personal injury. -
Page 3: Safety Precautions
FUSES WARNING The driver shall keep bystanders clear of the The SnowEx electrical and hydraulic systems contain ® blade when it is being raised, lowered or angled. several blade-style automotive fuses. If a problem Do not stand between the vehicle and the blade should occur and fuse replacement is necessary, or within 8 feet of a moving blade. - Page 4 SAFETY FIRE AND EXPLOSION NOISE Airborne noise emission during use is below 70 dB(A) WARNING for the snowplow operator. Gasoline is highly flammable and gasoline vapor is explosive. Never smoke while VIBRATION working on vehicle. Keep all open flames away from gasoline tank and lines. Wipe up Operating snowplow vibration does not exceed any spilled gasoline immediately.
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Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS UNPACKING A‑FRAME HOLE POSITION 1. Set aside the blade guides and parts bags. The IMPORTANT! Before assembling the headgear vehicle electrical harnesses and Owner's Manual to the A-frame, the A-frame hole position must be packet are in the bag with the headlamp box. determined using the following procedure. - Page 6 INSTALLATION INSTRUCTIONS A‑FRAME TO BLADE ASSEMBLY 4. Remove the protective packaging from the angle rams. 1. Align the pivot bolt hole on the A-frame with the 5. Align the holes in the rod end of the angle ram pivot bolt hole on the quadrant. with the corresponding holes on the back of the quadrant.
- Page 7 INSTALLATION INSTRUCTIONS FINAL BLADE ASSEMBLY 2. Finish securing the cutting edge with two carriage bolts and locknuts (included in the parts bag). 1. Install the blade guides. Both sides of blade. Blade Guide 5/16" Locknut 5/16" x 1" Cap Screw Lit.
- Page 8 INSTALLATION INSTRUCTIONS HEADLAMPS 2. Insert cable tie anchors into the 1/4" holes on the rear of the headlamp channel, from inside the channel, with the locking tabs horizontal. WARNING Your vehicle must be equipped with snowplow 3. Install a split rubber grommet on each headlamp headlamps and directional lights.
- Page 9 INSTALLATION INSTRUCTIONS HEIGHT ADJUSTMENT AND A‑FRAME 2. Position a floor jack under the rear of the headgear (see below). Raise the headgear so that BLOCKING the center of the hitch pin is at the same height as the center of the hitch pin hole (height "X"). 1.
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Page 10: Hydraulic Unit
Breather 4. Remove the breather and check the fluid level. The fluid level should be 1"–1-1/2" below the fill hole. If additional fluid is needed, add SnowEx Rapid Action Hydraulic Fluid to ® –40°F (–40°C), or other fluid conforming to... - Page 11 OPERATIONAL TEST AND FINAL ADJUSTMENTS BLADE DROP SPEED ADJUSTMENT FINAL INSPECTION AND ADJUSTMENT WARNING WARNING Keep 8' clear of the blade when it is being Keep 8' clear of the blade when it is being raised, lowered or angled. Do not stand raised, lowered or angled.
- Page 12 OPERATIONAL TEST AND FINAL ADJUSTMENTS VEHICLE LIGHTING CHECK options available, checking the functionality of the snowplow DRLs will depend on the type of module installed on the vehicle. 1. Verify the operation of all vehicle front lighting prior to connecting the snowplow harness. With the headlamp switch OFF, activate the vehicle DRLs.
- Page 13 OPERATIONAL TEST AND FINAL ADJUSTMENTS OWNER'S MANUAL PACKET If the completed snowplow will be delivered immediately, the Owner's Manual should be reviewed with and given to the purchaser according to the snowplow checklist. If the snowplow is completed prior to delivery to the purchaser, attach the Owner's Manual Packet to the electrical cable of the cab control for safekeeping.
- Page 14 Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) trademarks of Douglas Dynamics, LLC: Automatixx , SnowEx ® ® ®...
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