Page 1 Operating Manual X3 Process Indicator PR 5410 Operating Manual Edition 2 01.02.2008 9499 050 54102 for PR 5410 Release: 1.30 Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany Tel:+49.40.67960.303 Fax:+49.40.67960.383...
Page 2 The information in this document is subject to change without notice and does not represent a commitment on the part of Sartorius unless legally prescribed. This product should be operated only by trained and qualified personnel. Please include the model, name, release number and all license numbers in all correspondence concerning this product.
Page 3: Table Of Contents
Connecting up to 8 Load Cells (650 Ohms) Using 6-Wire Connecting Cable 3.5.4 Connecting Load Cells with External Supply 3.5.5 Connecting Load Cells via Intrinsically Safe Load Cell Interface PR 1626/60 3.5.6 Connecting Platforms (CAP...) Commissioning ................................53 Data Protection/Power Failure .............................53 4.1.1 CAL Switch Switching on the Instrument............................54 Sartorius...
Page 4 Conditions for Limit Values and Digital Inputs, States for Outputs 4.8.2 Configuring Digital Inputs and Outputs 4.8.3 Configuring Outputs 4.8.4 Configuring Inputs 4.8.5 Configuring Limit Values 4.8.6 BCD Output Analog Output................................96 4.9.1 Adapting the Analog Output 4.10 Alibi Memory ................................. 98 4.11 ConfigureIt Professional ............................... 99 Sartorius...
Page 5 Reading and Writing Register via Fieldbus 7.2.4 Example: Reading the Gross Weight Fieldbus Register................................. 131 7.3.1 Register 0: IO Status Bits for Reading 7.3.2 Register 1: Scale Status 7.3.3 Register 2: State of State-Controlled Action Bits 7.3.4 Register 3: State of Edge-Controlled Action Bits Sartorius...
Page 6 12.4 Weighing Electronics ..............................142 12.4.1 Load Cells 12.4.2 Principle 12.4.3 Accuracy and Stability 12.4.4 Sensitivity 12.5 Mechanical Data................................143 12.5.1 Construction 12.5.2 Dimensions 12.5.3 Weight 12.6 Use in Legal-for-Trade Mode.............................143 12.6.1 Documentation for Verification on the Enclosed CD 12.6.2 Additional Instructions Index ..................................145 Sartorius...
Page 7: Warnings And Safety Precautions
Check the content of the consignment for completeness and inspect it visually for signs of damage that may have occurred during transport. If there are grounds for rejection of the goods, a claim must be filed with the carrier immediately and the Sartorius sales or service organization must be notified. Before Commissioning...
Page 8: Grounding And Shock Prevention Pr 5410/00
Make sure that the construction of the instrument is not altered to the detriment of safety. In particular, leakage paths, air gaps (of live parts) and insulating layers must not be reduced. Sartorius cannot be held responsible for personal injury or property damage caused by an instrument repaired incorrectly by a user or installer.
Page 9: Process Indicator
Communication protocols: For the internal RS-232 or RS-232/-485 (see Accessories): Remote display Printer, standard or legal for trade JBUS/MODBUS (slave) Asycom Fieldbus slave with PR 1721/3x (see Accessories): Profibus-DP Interbus-S DeviceNet EtherNet/IP or PR 5510/14 Ethernet for Modbus TCP/IP Sartorius...
Page 10: Housing
3 optocoupler outputs can be connected using plug-in terminals. The cut-outs for up to 2 plug-in cards are covered by dummy plates. The power cable plugs into the built-in power connector (with fuse socket). Front view Side view View from the back Panel cut-out Sartorius...
Page 11: Display And Controls
(function dependent on configuration) (function dependent on configuration) Selection of display mode: Analog test, weighing function gross – net – tare weight Calibration and parameter input using front keys is described in chapter 4.3 . Sartorius...
Page 12: Selection Using The Navigation Keys (Vnc)
2.3.4 Tool Tip (VNC) The 'tool tip' indicates valid value ranges or important properties in a pop-up window, see example: This is a warning, that the zero tracking is not activated, if the Zerotrack time is set to 0. Sartorius...
Page 13: System Messages During Input (Vnc)
A warning is marked by three exclamation points. Informational text An informational text is marked by one exclamation point. Execution message Successful execution of an action is indicated by a checkmark. The graphics are not always included when system messages are depicted in this manual. Sartorius...
Page 14: Overview Of Accessories
Process Indicator X3 Operating Manual 2.3.6 Overview of Accessories Sartorius...
Page 15: Plug-In Cards
Interbus-S slave with up to 2 Mbit/s Slot 4 Interbus-S slave PR 1721/34 DeviceNet slave with max. 500 kbit/s Slot 4 DeviceNet slave PR 1721/37 10 / 100 Mbit/s EtherNet/IP Slot 4 EtherNet/IP For product details, see chapter 3.3.3 . Sartorius...
Page 16: Installing The Instrument And Plug-In Cards
Slots 1, 2 and 4 for additional cards. Load cell connector, serial interface, LAN adaptor, CAL switch as well as 3 inputs and outputs are accessible on the back panel. Load cell RS-232 3 inputs connector 3 outputs Sartorius...
Page 17: Network Port
Number of signals: 2 output signals (TXD, RTS) 2 input signals (RXD, CTS) Electrical isolation: none Cable type: shielded twisted pair (e.g. LifYCY 3x2x0,20), 1 pair of wires for GND Connection: 9-pin D-Sub socket (female) Cable length: max. 15 m Sartorius...
Page 18 [Protocol]: [RTS/CTS], [Baudrate]: 9600, [Bits]: 8, [Parity]: [none], [Stopbits]: 1 and [Output mode]: [Raw]. The printer must be set to Line Mode (factory setting: Page Mode). Press the 'FEED' button to change modes; please refer to the installation instructions delivered with the printer. Sartorius...
Page 19: Optocoupler Inputs
< 3 mA @ 12 V Protected against incorrect polarity Electrical isolation: Yes, via optocoupler Plug-in 7-pin screw terminal block, Connection: cable shield connected to housing (terminal 14), max. 1.5 mm² cable. Cable: Shielded, max. 50 m Example: connection of a contact input Sartorius...
Page 20: Optocoupler Outputs
Example: connection of voltage output When the output is active (true), the output voltage goes from 24 V / 12 V to < 3 V . The load resistance must be 2.2 kohms / 1 kohm. Sartorius...
Page 21: Accessories
Info/HW-Slots Builtin RS 232 Built-in serial interface Slot 1 PR 5510/04 RS 485/232 Slots (Slot 1 and 2) are identical Slot 2 -empty- Slot 3 Builtin Digital I/O Built-in digital I/Os Slot 4 PR 1721/31 Profibus-DP Only Fieldbus cards Sartorius...
Page 22: Cable Connection In The D-Sub Connector Mating Plug
• Close and tighten the cable clamp • Check the strain relief • Insert the mounting screws on both sides • Close the connector housing (catches) The shields must be connected to the metal housings on both ends of the cable. Sartorius...
Page 23: Pr 5510/02 Serial I/O
The RS-232 can only be used as point to point connection. A max. cable length of 10-15m must not be exceeded. The PR5510/02 and the 'Builtin' comply with the standard pin allocation, i.e. they are equal in the connecting diagrams. Accordingly, the RS232 connections are described only for the builtin interface in this manual (see chapter 3.3.2 ). Sartorius...
Page 24: Pr 5510/04 Serial I/O
DCD, DTR, RI. The built-in and PR 5510/04 interfaces comply with the standard pin allocation; i.e., they are equivalent in the following connecting diagrams. Thus only the RS-232 connections for the built-in interface are described in this manual (see Chapter 3.3.2). Sartorius...
Page 25 Individual slave RS-485 RS-422 1, 2 = on 4 = on Other slaves RS-485 RS-485 1, 2 = on 1 = on (default) Last slave RS-485 RS-485 1, 2, 3, 4, 5 = on 1, 3, 4, 5 = on Sartorius...
Page 26 Four-wire transmission, point to point, full duplex (simultaneous sending and receiving possible) with PR 1627/00 remote display. Configuration: -[Serial ports parameter]-[Remote display]-[Slot1/2-RS-485] 3.4.4.4 RS-422 Point-to-Point Connection (Four-Wire) Four-wire transmission: full duplex (simultaneous sending and receiving possible) RS-422 can be used only for point-to-point connection. Configuration: -[Serial ports parameter]-[..]-[Slot1/2-RS-485] Sartorius...
Page 27 X3 Operating Manual Installing the Instrument and Plug-in Cards 3.4.4.5 Connecting Several PR 1627 Remote Displays over RS-485 Connection of several PR 1627 remote displays over RS-485, four-wire, full-duplex (simultaneous sending and receiving possible): Sartorius...
Page 28: Pr 5510/07 Analog Input/Output Card
0 - 20 mA / 0 ... 10 V Input accuracy: 0.2 % Input, < 0.03 % linearity error: Input < 50 ppm/K temperature effect: Input, reserve: +- 15%, i.e. –1.5V ... +11.5V Electrical isolation: Output: yes, inputs: no Sartorius...
Page 29 100 kohms > 10 Mohms Pin allocation of rear socket (for installation, see Chapter 3.4.1) D-Sub 15 Input (PIN) 4 channels + CH1 + CH2 + CH3 + CH4 Output (PIN) 1 channel + 0/4 ... 20 mA Sig GND Sartorius...
Page 30: Pr 5510/08 Bcd Output (Open Emitter)
Electrical isolation: External connection: X102 26-contact D-Sub connector (female) Dimensions 60x106x22 Accessories (delivered 26-pin D-Sub mating plug (male) (LxWxH): with the unit): incl. shielded housing 55 g Weight: Before installing the card, set switches S101 and S102; see Chapter 3.4.7.1. Sartorius...
Page 31 X3 Operating Manual Installing the Instrument and Plug-in Cards External supply voltage required: pin 1 - Uext, reference potential pin 26 – GND Sartorius...
Page 32 The meaning of switches is given in the table in Chapter 3.4.7.1. PR 5510/08 connector pin allocation: BCD output for the weight value Output circuitry 3.4.6.1 Output Modes The output modes are identical with the PR 5510/09 card; see Chapter 3.4.7.2 Sartorius...
Page 33: Pr 5510/09 Bcd Output (Open Collector)
External connection: X102 26-contact D-Sub connector (female) Dimensions: 60x106x22 Accessories (delivered 26-pin D-Sub mating connector (male) (LxWxH): with the unit): incl. shielded housing Weight: 55 g Before installation, set the switches S101 and S102 as given in Chapter 3.4.7.1. Sartorius...
Page 34 Installing the Instrument and Plug-in Cards X3 Operating Manual External supply voltage is required : pin 1 - Uext, reference potential pin 26 – GND Sartorius...
Page 35 DATA IN Logic level I input high 5 V mode > 3.1 V 0.5 mA 5 V mode < 1.5 V 0.3 mA high 24 V mode > 16 V 1.0 mA 24 V mode < 10 V 0.5 mA Sartorius...
Page 36 Installing the Instrument and Plug-in Cards X3 Operating Manual PR 5510/09 connector, pin allocation: BCD output for weight value Output circuitry Sartorius...
Page 37 Continuous bit output, continuous, without request (1xIN, 23xOUT, configurable). The driver modules are always enabled. PIN25 is input. Mode 5 : Continuous single-bit output (24xDA), no DATA_IN: Continuous bit output without request (24xOUT, configurable). The driver modules are always enabled. PIN25 is output. Sartorius...
Page 38: Pr 5510/12 6 Optocoupler Inputs / 12 Optocoupler Outputs
Weight within 1/4 around zero Output, bit 6 Scale error (ADC Error) Output, bit 7 - 12 Not used Input, bit 1 Set tare / reset tare, positive edge Input, bit 2 Print command, positive edge Input, bit 3 - 6 Not used Sartorius...
Page 39 X3 Operating Manual Installing the Instrument and Plug-in Cards Passive; external supply voltage required (I/O channels potential-free, no common reference) Sartorius...
Page 40 Installing the Instrument and Plug-in Cards X3 Operating Manual Output circuitry Input circuitry Sartorius...
Page 41 X3 Operating Manual Installing the Instrument and Plug-in Cards Circuit diagram : PR 5510/12 – PR 1623/10 – PR 1623/20 Sartorius...
Page 42 Installing the Instrument and Plug-in Cards X3 Operating Manual Circuit diagram : PR 5510/12 – PR 1623/10 – PR 1623/30 Sartorius...
Page 43: Pr 1721/31 Profibus Interface
1.5 Mbit/s by means of additional repeater. Make sure the two rotary switches are set to position 0. The terminating resistors can be switched on and off by pressing switch Connecting diagram for a master with three slaves Sartorius...
Page 44: Pr 1721/32 Interbus Interface
Yes, optocoupler and DC/DC converter Weight: 125 g Cable length: 400m (between two remote bus sharing units). Overall length: 13 km With Bus OUT , 5 and 9 must be bridged if another slave follows. Connecting diagram for a master with three slaves Sartorius...
Page 45: Pr 1721/34 Devicenet Interface
Dimensions 87 x 55 x 15 mm Bus load: 33mA (LxWxH): Weight: 125 g Electrical isolation: Yes, optocoupler and DC/DC converter Make sure DIP switches 1- 8 are set to ON. Connecting diagram for a master with three slaves Sartorius...
Page 46: Pr 1721/37 Ethernet/Ip Schnittstelle
Minor recoverable Connection timeout fault Alternat. red/green Self test in progress Self test in progress Watchdog LED Flashing 1Hz green Modul initialized and running without problems Flashing 2Hz green Modul not initialized Flashing red RAM, ROM or ASIC test error Sartorius...
Page 47: Pr 5510/14 Modbus Tcp Interface
Application: ModBus TCP as a fieldbus interface The IP-Address and the Subnet-Mask are set at Fieldbus parameter FP 96 und 97. (see chapter 4.7.7 and Fehler! Verweisquelle konnte nicht gefunden werden.). Take care, that switches 1 - 8 are set to (OFF) Sartorius...
Page 48: Connecting Load Cells
– supply and - sense directly at the terminal block. The cable colors shown above are applicable to the Sartorius PR 62.. series load cells. Before connecting, check the assignment of cable colors in the load cell manual. 3.5.2 Connecting PR 6221 Load Cells See PR 6021/08, -/68 operating manual.
Page 49: Connecting Up To 8 Load Cells (650 Ohms) Using 6-Wire Connecting Cable
Connecting up to 8 Load Cells (650 Ohms) Using 6-Wire Connecting Cable Via cable junction box PR6130/.. using PR 6135 or PR6136 connecting cable: The cable colors shown here are valid for Sartorius PR 62 . . series load cells and for the PR 6135 connecting cable.
Page 50: Connecting Load Cells With External Supply
The cable colors indicated above are valid for connecting cable PR 6135. When using other load cells/cables, the assignment of colors may differ. For this reason, the relevant manual or data sheet should be consulted for assignments of cable colors before connecting. Sartorius...
Page 51: Connecting Load Cells Via Intrinsically Safe Load Cell Interface Pr 1626/60
3.5.5 Connecting Load Cells via Intrinsically Safe Load Cell Interface PR 1626/60 The cable colors shown here are valid for the Sartorius PR 62.. series load cells and for PR 6135 and PR 6136 connecting cables. When using other load cells, the assignments of cable colors may differ.
Page 52: Connecting Platforms (Cap
The assignments of cable colors are given in the platform operating manual. The cable shields must be connected to the GND terminal of the instrument. If the measuring lines (+M, -M) are shielded individually, these shields must be connected to the GND terminal as well. Sartorius...
Page 53: Commissioning
- parameter can be viewed but not altered. To view the position of the CAL switch with VNC, select -[Show status]: Info/Status Free system RAM 1904 of 13136 kb Clock battery Cal-Switch opened [opened] = opened; no write protection [closed] = closed; write protection is active. Sartorius...
Page 54: Switching On The Instrument
FLASH w Press DE, L EA, R w It is asked, whether resetting should be done ERA, S 0w ERA, S 1w Alter with the '0' to '1' for resetting and confirm with DONE Is displayed to indicate the execution Sartorius...
Page 55: Setting The Network Address Using Front-Panel Keys
The address can be determined using the 'IndicatorBrowser' program (stored in a directory on the enclosed CD-ROM). When connecting the instrument to a network, it is “default“ in the DHCP mode; i.e., an address is assigned to it by the server. This address, e.g., 172.24.21.85, can be determined using the 'IndicatorBrowser' program. Sartorius...
Page 56: Loading New Software
Run FlashIt!32 Rel. 02.60.02, Nov 21 2006 Select the network Enter the instrument IP address Select the module to be flashed Click [Flash] to start the procedure In case BIOS, firmware and application must be updated, the procedure must be executed sequentially. Sartorius...
Page 57: Konfiguration And Calibration Using Front Keys
, dAtE is shown 6. Press , 05.15 (MM.DD) is shown, alter with 7. Press , tIME is shown 8. Press , 17.35 (HH.MM) is shown, alter with 9. Press , dt 086 is shown 10. Press to leave the menu Sartorius...
Page 58: Parameter Table
- 051 AnA.rnG - 052 out.Err Output at error - 053 out.< 0 Output at < 0 - 054 out.>20 Output at > Max Weight at 0/4 mA - 055 WGt.0/4 - 056 WGt. 20 Weight at 20 mA Sartorius...
Page 59 EMPtY = empty or PR 1721 card type - 123 bAt oK Battery Status The meaning of the data and parameters as well as the value ranges have to be taken from the VNC operating description (see chapter 4.4 to 4.9 ). Sartorius...
Page 60: New Calibration Using Front Keys
, during storage time SAVE. . . is shown, when finished Cd 000, leave the setup menu with 31. If the calibration parameters CP 010 - CP 026 have not to be / are already set, close the CAL switch now, see chapter 4.1.1 . Sartorius...
Page 61: Subsequent Change Of Deadload Using Front Keys
, the already used zeroset range is shown 22. Press , Cd 006 23. Press , uVoLt.d is shown 24. Press , the measuring signal in µV/d is shown. The other parameters can be displayed in the same way. Sartorius...
Page 62: View Calibration Data For Deadload And Maximum Load
, 000000 is shown, enter PIN with 4. Press , with wrong PIN PInWro is shown, back to 3. with correct PIN Cd 000 (Cd is flashing) is shown. SUPER-PIN If the PIN-Code is lost, the Setup can be unlocked with Super-PIN '212223'. Sartorius...
Page 63: Operation Using A Pc
(extended by : 1) must be specified when you run the program; e.g. 172.24.21.85:1 . The address range of the controlling PC can be limited in the instrument; see Chapter 4.7.8 . The operator interface of the VNC program appears: Sartorius...
Page 64: Operation Using Internet Browser
Can be used for printing the configuration data as a text file, see chapter 9 [Logfiles] [Screenshot] Device display for saving the display [Show error Log] Display of the error messages [Retrieve alibi memory] Transfer of alibi memory datasets as CSV file Sartorius...
Page 65: Info Function
Info/Show alibi memory Sequencenumber 52 Last entry, can be overwritten Date 2007-06-01 Time 10:21:45 Grossweight <751 kg> Netweight <1150 kg> Increase, decrease sequencenumber Selection is done on the sequence number. For more information please refer to chapter 4.10 . Sartorius...
Page 66: Setup Function (Vnc)
Configuring outputs; see Chapter 4.8.3 - Input 1/2/3 on/off 3 Inputs, Action, Condition; see Chapter 4.8.4 - BCD Gross, Net if tared, selected, transparent; see Chapter 4.8.6 - Analog output parameter Gross, Net if tared, selected, transparent; see Chapter 4.9 Sartorius...
Page 67: Calibration Menu
- View(when CAL switch closed) - Max (Display only) - Scale interval (Display only) - Deadload at (Display only) - Max at (Display only) - Calibrated at (Display only) - Sensitivity (µV/d) (Display only) - Param Items as for Param. (display only) Sartorius...
Page 68: Calibration
, and marked as an invalid weight with above the weight unit. The display on the instrument remains unchanged. After 5 s, the VNC display returns to normal resolution, or you can press the key to return to normal display immediately. Sartorius...
Page 69: Selecting The Calibration Mode
[by mV/V] or discharge the scale/hopper and press [by load]. When closing the menu with you are prompted whether the menu Exit calibration should be closed without calculation of the test value: without CalcTest? Reply [Yes] to close the menu. Sartorius...
Page 70: Determining The Maximum Capacity (Max)
The maximum capacity is not an integer multiple of the scale interval. Max not multiple of scale interval Set Max failed Weight units do not match, e.g. subsequent change of [Max] from kg incompatible units to lb After you press [OK], the input value for the maximum capacity is canceled. Sartorius...
Page 71: Determining The Scale Interval
The number of digits behind the decimal point must be determined already when entering [Max] as well. Set Scale interval After confirmation of the change is displayed with: Set scale interval failed The maximum capacity is not an integer multiple of the scale interval. Max not multiple of scale interval Sartorius...
Page 72: Determining The Dead Load
Measurement signal is negative (load cells connected with wrong polarity or deadload < -0.1mV/V defective) when determining the dead load with [by load]. Set deadload failed The dead load entered in mV/V is higher than 5mV/V. overflow in arithmetics Sartorius...
Page 73: Calibration With Weight (By Load)
Determining span without weight WP A/Calibration 3000 d 3000 kg Scale interval 3000 d 1 kg Deadload at 3.00 kg 0.001000 Max at 3000.00 kg 0.000000 Not calibrated Sensitivity 833.33 4.000000 by load by mV/V by data Linear. Test Sartorius...
Page 74: Calibration With Mv/V Value
After selecting [mV/V], the values for the Max and for the dead load (if necessary) can be entered. The next step is calculation of the test value with [Test] (see Chapter 4.5.11), and calibration is completed by pressing (see Chapter 4.5.12). Sartorius...
Page 75: Calibration With Load Cell Data ("Smart Calibration")
With [all LC same] only 1 value for the sensitivity [LC sensitivity] and the output resistance [LC resistance] must be filled in. With [each LC specific] individual values for each load cell are requested. [Calc] The mV/V value is calculated and after confirmation with [OK], the calculated mV/V value is stored in the calibration data. Sartorius...
Page 76: Subsequent Dead Load Correction
0.250010 2. Lin. point 1500 kg 0.500020 3. Lin. point 2250 kg 0.750040 Max at 3000.00 kg 1.000000 Change Delete by mV/V by load A linearization point can be selected with , changed with [Change] and deleted with [Delete]. Sartorius...
Page 77: Test Value Determination / Display
Saving calibration Confirm, or Exit calibration close the menu. After finishing the calibration, set the CAL switch to the closed position; see also Chapter 4.1.1. Sartorius...
Page 78: Parameter Input
[Standstill range] The mechanical stability of the scale can be detected as long as any changes in the weight value are within this range; permissible range 0.01d to 10.00d. In ‘legal-for-trade’ mode, select <= 1 d. Sartorius...
Page 79 In 'legal-for-trade' mode max. 9 d=e has to be entered. WP A/Calibration 50 d Range mode Single range [Min] Minimum weight at which a print command can still be executed. Range is 0 to 999900 d. In 'legal-for-trade' mode min. 20 d has to be entered. Sartorius...
Page 80 The weight display header (VNC) includes the current range (R1, R2, R3), Max, Min and d (or e with legal- for-trade instruments) (Example: multiple range scale in range 2): The ranges are marked by points on the left side of the display. Range 1 Range 2 Range 3 Sartorius...
Page 81: Error Messages
ERR 25 Flashing failed ERR 29 The IP address is faulty, e.g. item > 255 ERR 31 The IP address is already used ERR 32 Wrong parameter ERR 33 Fatal system error ERR 41 Fatal control system error ERR 42 Sartorius...
Page 82: Configuring General Parameters
Protocol XON/XOFF XON/XOFF, RTS/CTS, W&M Printer, no printer Baudrate 9600 bd 300, 600, ..19200, 38400 Bits 7 7, 8 Parity even no, odd, even Stopbits 1 1, 2 Output mode raw raw, CR/LF translation Sartorius...
Page 83 [Serial ports parameter] setup menu. When you close this menu, the following messages are displayed if at least one setting was changed: Save settings Start JBUS/MOD-Bus The JBUS/MOD bus protocol is described in Chapter 4.9. Sartorius...
Page 84: Sma Protocol
Baudrate 9600 bd Select e.g. [Baudrate] with and with Bits the transfer parameter Fixed setting Parity even Stopbits Fixed setting Slave A Select A - Z The PR 1612 Instructions for the EW-Protocol are described in chapter 6 . Sartorius...
Page 85: Operating Parameters
[disabled]. With [enabled], operation is possible. LOCKEDw Answer on the instrument display, if disabled keys are pressed. To close the menu, press . Press [Yes] to save the data, or [No] to close the Save changes ? menu without changing data. Sartorius...
Page 86: Printing Parameters
G (else B). [Date & Time] The date and time are printed as DD.MM.YYYY HH:MM:SS . Example for printing: 1. Item Date & Time 2. Item Sequencenumber 3. Item Grossweight 4. Item Netweight 5. Item CR/LF 6. Item -none- Sartorius...
Page 87: Fieldbus Parameters
ModBus TCP 100 MB/s Enter IP-address IP address 192.168.1.1 Enter Subnet mask Subnet mask 255.255.255.0 Closing the menu To close the menu, press . Reply [YES] to save the data, or [NO] to close the Save changes ? menu without changing data. Sartorius...
Page 88: Network Parameters
0.0.0.0. Access over VNC not permitted VNC client 172.24.21.101 Access only from client machine with this address VNC client 172.24.21.255 Access from any client with address within range 172.24.21.1 to 254 VNC client 255.255.255.255 Access from client with any address Sartorius...
Page 89: Limit Values, Digital Inputs And Outputs
Calibration was started tare active X58=0/1 Tare step is active marker bit 1 X64=0/1 Marker bit 1; after power-on, the markers are set to '0' marker bit 2 X65=0/1 Marker bit 2, marker bit 3 X66=0/1 Marker bit 3 Sartorius...
Page 90: Configuring Digital Inputs And Outputs
[Output 1] is true (active), when the weight value drops below zero (X35=1). [Output 2] remains (active), as long as the weight is not above Max (X33=0). [Output 3] is true (active), when the weight is zero +/- 1/4 d (X36=1). Sartorius...
Page 91: Configuring Inputs
Save gross value as fixtare in address D31 set print X120=1 Activate a print order clr marker 1 X64=0 Clear marker 1 clr marker 2 X65=0 Clear marker 2 clr marker 3 X66=0 Clear marker 3 select gross X72=0 Save the gross weight in address D11 Sartorius...
Page 92 Gross When input 1 changes from 0 to 1 [Input 1 on], a taring signal is activated only, if the condition under [Condition] is met (here: the scale was not tared previously; this is determined by [tare active X58=0]). Sartorius...
Page 93: Configuring Limit Values
OFF below a weight of 290 kg. Both limit values have a hysteresis of 10 kg. In the event of a power failure, the two outputs go to OFF, thus indicating underfill and overfill at the same time. Sartorius...
Page 94 2 X65=0 Clear marker 2 clr marker 3 X66=0 Clear marker 3 select gross X72=0 Save the gross weight in address D11 2. Determining a condition Additionally, a condition [Condition] can be assigned to the signal; see Chapter 4.8.4. Sartorius...
Page 95: Bcd Output
Output as BCD with max. 5 decades with minus or plus sign and status: [Gross] Gross weight [Net if tared] Net weight if tared, else gross weight [Selected] Gross or Net, depending on SPM-Bit X72 [Transparent] The value in D20 is output as BCD Sartorius...
Page 96: Analog Output
Set the output to 20 mA [linear] The output exceeds 20 mA up to the limitation [Weight at 0/4 mA] Weight value for 0/4 mA output [Weight at 20 mA] Weight value for 20 mA output Press to return to the previous menu [Configuration]. Sartorius...
Page 97: Adapting The Analog Output
If you want to return to the factory settings (4 mA and 20 mA): Press [Reset]: A safety prompt is displayed: Reply [Yes] for reset to the factory settings, or Reset to default ? [No], if you want to keep the entered values unchanged. Sartorius...
Page 98: Alibi Memory
The sequence number is preceded by an additional line number. Example (Dataset as CSV-file): Line,Seq.No.,Date,Time,WP,Type,Weight 55,13,2007-05-22,16:26:05,A,B,"12.450 kg" 56,13,2007-05-22,16:26:05,A,N,"10.400 kg" 57,13,2007-05-22,16:26:05,A,T,"2.050 kg" After conversion in EXCEL: Take care: EXCEL can import at maximum 65536 lines, if these are exceeded, the CSV-file has to be divided previously. Sartorius...
Page 99: Configureit Professional
Start the program ConfigureIt Professional ... Setup.exe: Next step for installation Return to previous step Cancel the installation process Instruction for closing of further application programs. Read the license agreement and confirm the acceptance with clicking on [I accept the agreement]. Sartorius...
Page 100 Continue the installation with [Install]. The progress of installation is displayed, the installation may last some minutes depending on the performance of the PC. If the start box is activated, the ConfigureIt Professional is directly started if [Finish] is pressed. Sartorius...
Page 101: Program Start
Select [File]-[New]-[ConfigureIt Projekt]. Enter the project name, this is the name of the folder and press [Next >]. The device type [ X3 (PR5410) ] has to be selected and a configuration name (file) has to be defined, continue with [Finish]. Sartorius...
Page 102 Select the instrument Type [ X3 (PR5410) ] and continue with [Next >]. Enter or select the folder, where the configuration has to be placed and enter the name for the configuration. Continue with [Finish]. In the Navigator the new configuration [Batch.cfg] is shown in the folder [Mixhouse]. Sartorius...
Page 103: Establish Communication To The Instrument
The instruments of the selected type found in the network are shown, the instrument to be configured can be selected, continue with [OK]. The IP-Address of the selected instrument is taken. With [ConfigureIt]-[Connect Device] the communication to the instrument is started. Sartorius...
Page 104: Transfer Dataset From Instrument To Pc
The folder can be selected and a new name for the file can be given. The file [Charge old.cfg] is added at [Mixhouse]. The configuration can be found on the PC with the Explorer in the following folder: Sartorius...
Page 105 Continue with [OK]. The new parameters are shown. With [File]-[Save As] the modified dataset can be stored in a file. The folder can be selected and a new name for the file can be given, continue with [OK]. Sartorius...
Page 106: Store Current Dataset Or Selected Parameters In The Instrument
For transfer to the instrument continue with chapter 4.11.6 . 4.11.8 Exporting a Dataset as Printable File With [File]-[Print] the dataset can be sent to a printer or stored in a file. Sartorius...
Page 107: Operation Of The Instrument Via Browser (Vnc)
The correct configuration has been stored in the instrument The configuration of the instrument has been stored as .CFG file The configuration data has been filed as print out (e.g. PDF) or printed Closing the program with [File]-[Exit] or with: Sartorius...
Page 108: Modbus / J-Bus Protocol
If the received command is correct but cannot be executed nevertheless (e.g. due to a faulty address or faulty data), reply is with an error telegram. A telegram sent to Slave 0 is executed by all PR 5410 units, but not replied by anyone. Sartorius...
Page 109: Function 1 Or 2: Reading N Bits
If the address of one of the words to be read is out of the permissible range (0...63), an error message is sent as a reply (the address plus the number of bytes must not exceed 64). Example of function 3 for reading a gross weight (D8 = W16) of 893 kg Command Reply The individual bytes are shown. Sartorius...
Page 110: Function 5: Writing A Bit
Function Word Value of CRC 16 address number address the word 1 byte 1 byte 2 bytes 2 bytes 2 bytes If the address is out of the permissible range (0...63), an error message is sent as a reply. Sartorius...
Page 111: Function 8: Diagnosis
The bit address must always be the 1st bit of a byte. The number of bits to be read must not be smaller than 8 and must be a multiple of 8. The address plus the number of bits must not exceed 128. Example of function 15 Command Reply The individual bytes are shown. Sartorius...
Page 112: Function 16: Writing N Successive Words
The address is out of the permissible range The data format is faulty (e.g. more data than specified in the number were written) Example of an error message which was generated by an invalid function number. Command Reply The individual bytes are shown. Sartorius...
Page 113: Modbus / J-Bus Word Addresses
Below zero (minus sign) Zero within ¼ d Within zero setting range The weight is stable The weight is below zero or above Write bits: Set zero 1130 Set tare Reset tare For further bits, see Chapter 8 . Sartorius...
Page 114: Sma Protocol
Examples: <_ _ _ _ _0.000>; <_ _ _ _11.120>; <_ _ _ _ -1.000>; <- - - - - - - - - -> <yyyyyy> Text field of printable ASCII characters; for transporting scale information. The field has max. 25 characters. <uuu> Abbreviation of the used unit. The field is always 3 characters long; it is left-adjusted and filled up with spaces. Sartorius...
Page 115: Sma Command Set
The scale immediately returns the high-resolution (10x) weight and status: Gross weight if not tared, net weight if tared. Note: The <n> gross/net status is shown in lower-case letters while the high-resolution weight is sent. <LF><s><r><n><m><f><xxxxxx.xxx><uuu><CR> For details, see Chapter 5.4.1 . Sartorius...
Page 116: Controlling The Scale
The scale makes a taring attempt and signals the tared status in the <s> and <n> characters. For this function, the stability condition must be met. The maximum waiting time for stability is set under [Tare timeout]; see Chapter 4.5.13 <LF><s><r><N><m><f><xxxxxx.xxx><uuu><CR> For details, see Chapter 5.4.1 . Sartorius...
Page 117: Scale Diagnosis
The scale deletes the tare weight and signals the tare reset status in the <n> status character. The scale tare is reset. <LF><s><r><G><m><f><xxxxxx.xxx><uuu><CR> For details, see Chapter 5.4.1 . 5.3.3 Scale Diagnosis Command: <LF>D<CR> Reply: The scale starts the diagnosis and returns a diagnosis reply. <LF><r><e><c><m><CR> For details, see Chapter 5.4.1 . Sartorius...
Page 118: Scale Data
In this section, the replies are described in detail. The data format of each reply has a fixed length. The communication error is the only exception from this pre-definable format. Thus the controlling computer can check each reply according to fixed rules, because each data field is in a fixed position. Sartorius...
Page 119: Standard Reply
<LF> <_> <1> <G> <_> <_> <_ _ _ _ 7.025> <kg_> <CR> <LF> <_> <1> <G> <M> <_> <_ _ _ _ 7.650> <kg_> <CR> ... repeat... <LF> <_> <1> <G> <_> <_> <_ _ _ _ 7.650> <kg_> <CR> The scale repeats the weight, until another command is received. Sartorius...
Page 120: Reply With Unknown Command
‘E’ = EEPROM error; ‘_’ = OK <c> ‘C’ = calibration error; ‘_’ = OK <m> Always: ‘_’ = OK <CR> End of the diagnosis reply Reply: without error status Command Reply <LF>D<CR> <LF> <_> <_> <_> <_> <CR> Sartorius...
Page 121: Reply With 'A' And 'B' Command
<CR> End of reply from 'A'/'B' command Example: Command Reply <LF> A <CR> <LF>SMA:1/1.0 <CR> <LF> B <CR> <LF>MFG:Sartorius <CR> <LF> B <CR> <LF>MOD:PR5410 <CR> <LF> B <CR> <LF>REV:01.01.9 <CR> <LF> B <CR> <LF>SN_:148388723 <CR> <LF> B <CR> <LF>END: <CR>...
Page 122: Scale Reply With 'I' And 'N' Commands
ASCII ‘!’ character. The only other error is the detection of an unknown or non-supported command. In this case, an ASCII '?' character is sent as a reply. Dependent on the error messages, the controlling computer must decide how to continue the scale operation. Sartorius...
Page 123: Pr 1612 Commands
Input > 36 mV or ADU failure E60000 Wrong address / weighing point E10040 Weight exceeds display digits E63000 Limit, fixtare > Max E10050 Weight not available E70000 Scale tared / in motion E10060 No sense voltage E10070 Negative measuring signal Sartorius...
Page 124: Fieldbus Interface
The interface protocol runs under the fieldbus and manages the access to a multitude of different data. Siemens Fieldbus Interface 8-Byte 8-Byte Write Window Read Window Data and Functions with PR 5410 Interface Weight data Weight status Protocol Limit values Digital inputs Digital outputs Analog output Sartorius...
Page 125: Write Window (Input Area)
2. Writing the value in bytes 0 to 3 3. Writing the register number in byte 5 (Write_Value_Select) 4. Waiting, until (acknowledges data reception) Write_Active = 1 5. Writing 0 in b goes to 0. yte 5 (Write_Value_Select) -> Write_Active Sartorius...
Page 126: Description Of The I/O Area (Read / Write Window)
The test operating mode is finished. ResTest SetTest The test operating mode is started. Now the test value can be read out by reading out the gross weight. ResTare Tare is reset. The instrument is tared. SetTare The instrument is set to zero. SetZero Sartorius...
Page 127: Output Area
The weight value has exceeded the measuring range; no valid weight data is specified (gross >max. capacity+overload The weight value has exceeded the Max. capacity, but is still within AboveMax Max + permissible overload (gross <= max. capacity+overload A/D conversion error. (Details are given in register 1, AdcError Read_Value_Select = Sartorius...
Page 128: Reading And Writing Register Via Fieldbus
Writing Write_Value Setting the Write_Active bit Waiting, until Write_Active was set Writing 0 in Write_Value_Select Resetting the Write_Active bit 7.2.3.4 Reading Bit Single bits can be read only by reading a register. The procedure is described in Chapter 7.2.3.1. Sartorius...
Page 129 In the event of an error: Setting the CmdError bit and the byte LastError Resetting the CmdBusy bit Waiting, until was reset CmdBusy Checking the CmdError bit When set, reading (see Chapter LastError 7.2.3.1) This is applicable to taring, zero setting etc. over the fieldbus. Sartorius...
Page 130: Example: Reading The Gross Weight
Bit 3 Bit 1 Bit 0 The gross value (hex:000004D2 <=> 1234) can be read from bytes 0...3. When the 'Overload' 'Test Active' bits are set, the read value is invalid. 'ADC error' Negative values are output in two’s complement. Sartorius...
Page 131: Fieldbus Register
The operation is handled; handling is busy PowerFail Power failure; is always set after power on. The PowerFail bit is reset with the bit (register 2) 'Reset power failure'. ResetPWF TestActive The analog test is busy TareActive The instrument was tared. Sartorius...
Page 132: Register 2: State Of State-Controlled Action Bits
'last error' 31 = no stability was reached (e.g. when taring) 33 = negative weight value when taring and ’legal-for-trade’ mode on 47 = no zero setting; weight not within zero setting range 107 = no stability with Getfixtare Sartorius...
Page 133: Register 5: Device Type And Software Release
BCD output value 7.3.11 Register 22 ... 27: Limit Values (Read/Write) Register 22 Limit 1 on Register 23 Limit 1 off Register 24 Limit 2 on Register 25 Limit 2 off Register 26 Limit 3 on Register 27 Limit 3 off Sartorius...
Page 134: Register 30, 31: Fixed Values (Read/Write)
Register 114 ResetTare Register 115 SetTest Register 116 ResetTest Register 117 ResetPwf Register 118 SetFixTare Register 119 GetFixTare Register 121 ResetError To prevent excessively frequent writing in the EAROM memory, the write interval should not be less than 15 seconds. Sartorius...
Page 135: Global Spm Variables
Finish the ADC test X116 BOOL Reset the power fail signal X117 BOOL Set the fixtare value as tare X118 BOOL Store the current gross weight in the fixtare memory (D31) X119 BOOL Start printing X120 BOOL Reset error X121 Sartorius...
Page 136 DINT Weight limit 2 off DINT Weight limit 3 on DINT Weight limit 3 off UDINT Analog output for 'transparent' mode DINT Write the value in the fixtare memory DWORD W BCD value for 'transparent' mode UDINT Serial number Sartorius...
Page 137: Configuration Print-Out
W & M none Standstill time 0.50 s Standstill range 1.00 d Tare timeout 2.5 s Zeroset range 50.00 d Zerotrack range 0.25 d Zerotrack step 0.25 d Zerotrack time 1.0 s Overload 20 d Range mode Single range Sartorius...
Page 138: Repairs And Maintenance
X3 Operating Manual 10 Repairs and Maintenance Repairs are subject to inspection and must be carried out at Sartorius. In case of defect or malfunction, please contact your local Sartorius dealer or service center for repair. When returning the instrument for repair, please include a precise and complete description of the problem.
Page 139: Solder Work
Gemeinsames Rücknahmesystem Batterien) on request with Sartorius. For scrapping of the instrument, please contact your local authorities. Prior to scrapping, any batteries should be removed. In Germany, Sartorius AG takes care of the return and legally compliant disposal of its equipment on its own.
Page 140: Specifications
50 / 60 Hz Max. power consumption 11 W/ 13 VA Primary fuse 500mAT 5x20 mm 12.2.3 Power Supply PR 5410/01 Supply voltage 24 V DC + / -20% Max. power consumption 11 W Primary fuse 1.6 AT 5x20 mm Sartorius...
Page 141: Effect Of Ambient Conditions
Conducted disturbances by radio frequency EN 61000-4-6 10 V (0.15 – 80 MHz) Voltage fluctuation EN 61000-4-11 40% / 0% Voltage dips EN 61000-4-11 20 msec 12.3.3 RF Interference Suppression Electromagnetic emission In acc. with EN 61326, limit value class A Sartorius...
Page 142: Weighing Electronics
Resolution 7.5 million counts at 3mV/V, not legal for trade Input voltage (input signal + dead 0 ... max. 36 mV DC, symmetrical to 0 load) Dead load range 36 mV DC (max. input signal); input/ calibration via software Sartorius...
Page 143: Mechanical Data
12.6 Use in Legal-for-Trade Mode The Guide to Verification and further documents can be found on the Internet at: www.sartorius-mechatronics.com 12.6.1 Documentation for Verification on the Enclosed CD The enclosed CD has a directory containing the following PDF documents (in preparation):...
Page 145: Index
Output ................15 Fieldbus protocol............87 Platforms ..............52 Free Software ............. 140 Power connection............8 Fuse................140 Power connection 24 VDC ........... 8 Power failure..............53 PR 1626/60 ..............51 PR 1627................ 18 Housing ................ 10 PR 1628................ 18 Sartorius...
Page 146 YDP04IS-OCEUV ............18 YDP12IS-OCEUV ............18 Safety information ............7 Scale interval ..............71 Scale status..............131 Sense voltage ..............81 Zero setting ..............85 Sequence number ............85 Zeroset range..............79 Serial interface..............15 Zero-setting key............85 Serial ports..............82 Zero-setting range, utilized ........76 Setup menu ..............66 SIL chip .................16 Sartorius...
Page 148 Sartorius Mechatronics T&H GmbH Meiendorfer Straße 205 22145 Hamburg, Germany Tel +49.40.67960.303 Fax: +49.40.67960.383 www.sartorius-mechatronics.com  Sartorius Mechatronics T&H GmbH All rights are strictly reserved Printed in Germany...

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