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Panasonic SP22P Operating Instructions Manual

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Screen Printer SP22P

Operating Instructions

K X F - 1 9 3 C
Model No.
Operating Manual
(Operators)
Thank you for purchasing SP22P, the screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
193C-E-OMAB-0002

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  • Page 1: Operating Instructions

    K X F - 1 9 3 C Model No. Operating Manual (Operators) Thank you for purchasing SP22P, the screen printer. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 193C-E-OMA00-B01-00 Page 3...

  • Page 4: Maintenance Manual

    ORGANIZATION OF MANUALS 4 manuals are attached to this machine. They are classified into 4 types. Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
  • Page 5 Operating Manual Operating Manual O N S C A U T I Y P R E For Operators I O N S A F E T C R I P T A L D E S G E N E R T I O N O P E R A B A S I C...

  • Page 6: Table Of Contents

    SAFETY PRECAUTIONS ..............9 GENERAL DESCRIPTION Chapter Names and Mechanism of Each Unit ............1-2 Printing Mechanism ..................1-8 Production Work Flow ................1-10 BASIC OPERATION Chapter Operating Panel ..................2-2 Touch Panel ....................2-3 2-2-1 Touch Panel Configuration .................. 2-3 2-2-2 Switch Types and Operation Method ..............
  • Page 7 PRODUCTION SETTINGS Chapter Squeegee Open/Close ................4-2 Board Transport ..................4-3 Mask Cleaning .................... 4-4 Counter Reset .................... 4-5 PRODUCTION INFORMATION Chapter Run Information ..................5-2 Stop Information ..................5-3 Counter Information ..................5-6 Form Printing ....................5-7 Reset ......................5-8 SETTING PRODUCTION MATERIALS Chapter Setting Mask ....................
  • Page 8 The Input and Output Check of Machine ..........7-12 7-3-1 Input Check after Error ..................7-12 7-3-2 Output Check after Error ................... 7-13 INDEX MASK FRAME REARRANGING Appendix PROCEDURE BOARD VACUUM BOX Appendix 193C-E-OMA00-A02-02 Page 8...
  • Page 9 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 10 SAFETY PRECAUTIONS Be sure to observe WARNING Follow the warning indication. This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 11 SAFETY PRECAUTIONS Be sure to observe WARNING Rear view of warning label attached positions DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside. 0 1 K 1 B WARNING DO NOT DISABLE SAFETY SENSOR You will have serious...
  • Page 12 SAFETY PRECAUTIONS Be sure to observe WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.
  • Page 13 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 14 SAFETY PRECAUTIONS Be sure to observe DANGER DO NOT OPEN THE COVER WHEN OPER- ATING. You will have serious injury if you touch the active part inside. L06EB Page 14 193C-E-OMA00-A03-00...
  • Page 15 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DISABLE HIGH VOLTAGE. NO OPEN FLAME. SAFETY SENSOR. You will have serious injury by active part if you disable safety You will have serious electric Solvent may catch fire. sensor. shock if you touch electric power supply inside.
  • Page 16 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT PLACE YOUR HANDS OR ONLY THE PERSON IN CHARGE OF BODY INSIDE ACTIVE PART OF THE MAINTENANCE MUST REPAIR OR MACHINE WHEN IT IS IN A SINGLE ADJUST THE MACHINE. STOP OR CYCLE STOP CONDITION. The machine may be incorrectly repaired or ad- justed, resulting in malfunction.
  • Page 17 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by short circuit or fire.
  • Page 18 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT PLACE ANY BE CAREFUL WITH IPA (ISOPROPYL AL- COHOL) USE ONLY. OBJECT AROUND YOUR HANDS AND EMERGENCY STOP FINGERS WHEN BUTTONS. CLOSING THE COVER. The corrosion damage to the You will be unable to press a Your hands or fingers may be hose may cause the machine to button to stop the machine in...
  • Page 19 SAFETY PRECAUTIONS Be sure to observe CAUTION TURN ON THE USE A JIG TO FIT AND DO NOT GIVE A POWER BEFORE REMOVE THE SHOCK TO THE ELEC- SUPPLYING AIR. SPRINGS. TRICAL EQUIPMENTS. Your hands or fingers may be Your hands or fingers may be There is a risk of an electric caught in the board support.
  • Page 20 SAFETY PRECAUTIONS Be sure to observe CAUTION BE CAREFUL IN HAN- DLING IPA (ISOPRO- PYL ALCOHOL). Isopropyl alcohol is harmful to the human body. Wear the mask to avoid organic odor when using isopropyl alcohol. M84EB Page 20 193C-E-OMA00-A03-00...
  • Page 21 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 22 CLEANING SOLVENT FOR WET CLEANING Ethyl alcohol Recommended rate of mixed cleaning solvent : IPA (Isopropyl alcohol) Considering cleaning results, costs, availability, etc., IPA is recommended. (However, handle IPA with great care because it may catch fire.) Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result can still be obtained.
  • Page 23 CLEANING SOLVENT FOR WET CLEANING ∗ However, the cleaning result gets worse. Besides, it takes more time for the mask to dry, so set the cleaning speed to 10mm/s for Back of the second cleaning. 153C-E-TE008 Optimum discharge amount of cleaning solvent for cleaning It is optimum to discharge the 35mm ±...
  • Page 24 ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY NOTICE This product has a fluorescent lamp that contains a small amount of mercury. It also contains lead in some components. Disposal of these materials may be regulated in your community due to environmental considerations. For disposal or recycling information please contact your local authorities, or the Electronics Industries Alliance.
  • Page 25 IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine. Operate and maintain the machine according to the instructions on the label. ∗1 : Nameplates on X-Y table are for maintaining machine’s accuracy. 193C-AE00 X-Y table ∗1...
  • Page 26 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number. 193C-AB00 SP22P-M KXF-193C Actual numbers are shown on the plate instead of ∗. Page 26 193C-E-OMA00-A04-03...
  • Page 27 HOW TO SEE DESCRIPTION FOR OPERATION Description is constructed basically as follows. T i t l e T i t l e 1-1-1 Starting Operation Actual operation Operating procedure number Actual operation Operating procedure number UNLOCK START After checking servo switch is ON, press and then operating panel within 2 seconds.
  • Page 28 = MEMO = 193C-E-OMA00-A04-01 Page 28...

  • Page 29: General Description

    Chapter GENERAL DESCRIPTION GENERAL DESCRIPTION Names and mechanism of each unit This chapter describes names of each unit by using front view, rear view, perspective view, etc. This chapter also describes printing mechanism by using pictures and simple illustra- tions. 193C-AA00 193C-E-OMA01-A01-00 Page 1-1...

  • Page 30: Names And Mechanism Of Each Unit

    Names and Mechanism of Each Unit External view Status indicator [Front view] (3-color indicator light) Front safety cover Front panel Center safety cover Control box (Inside the cover) 193C-AC02 Power supply switch [Rear view] Rear safety cover Rear cover 193C-AB00 193C-E-OMA01-A01-00 Page 1-2...
  • Page 31 Names and Mechanism of Each Unit Operating units Touch panel Touch panel ( 2-2) Used to operate machine. Servo switch Operating panel ( 2-1) Operating panel Used to start machine, stop it, and so on. Emergency START UNLOCK STEP SELECT STOP stop button KEY LOCK...
  • Page 32 Names and Mechanism of Each Unit Main units (Front view 1/2) Board recognition unit Right conveyor This unit recognizes board recognition This conveyor transports boards out to the next process. marks to correct the position of boards. 11DKC2AA 16EQC2AA X-Y table This table moves board positioning &...
  • Page 33 Names and Mechanism of Each Unit Main units (Front view 2/2) Board positioning & lifting unit Screen printing head This unit positions boards by using edge reference and This unit screen-prints boards. carries out the mask release control at the printing position. 18A5C2AA 1937C2AA Squeegee head...
  • Page 34 Names and Mechanism of Each Unit Atmospheric temperature control unit (option) To maintain the printing precision, this unit controls the temperature of solder paste on mask. 193C-024P Page 1-6 193C-E-OMA01-A01-00...
  • Page 35 Names and Mechanism of Each Unit Others Drain bottle This bottle saves drainage from air plumbing and regulator system. Drain bottle 193C-025P Status indicator (3-color indicator light) This light indicates operating conditions of machine. If any trouble occurs during operation, it warns you by a buzzer.

  • Page 36: Printing Mechanism

    Printing Mechanism This section describes printing mechanism in due order. From the previous process to left From left conveyor to printing Transporting conveyor stage board in Board from the previous process is set on printing stage to make machine ready for printing.
  • Page 37 Printing Mechanism Positioning a board Recognizing a board Lifter lowers to the printing height. 193C-014P 193C-015P 193C-016P Board is fixed in Y direction, and the Board recognition mark is captured support rises up. by board camera, and the position (Normally, mask is set. So a board of the board is corrected to the is hidden under the mask.) calculated accurate position.

  • Page 38: Production Work Flow

    Production Work Flow This section describes operator’s production work. ∗ Entrust the operation inside to engineer. Preparations • Start-up inspection ( 3-1-1 Start-up Inspection) Starting up machine 3-1-3 Starting up Machine) Preparation • Turn on power supply switch to start up machine.

  • Page 39: Basic Operation

    Chapter BASIC OPERATION BASIC OPERATION Easy operation by using touch panel • You can operate this machine mostly by using LCD color touch panel. You can choose item by softly pressing an icon or a button on screen. • When you are at a loss, refer to Help. When you want to know description of screen and operation method, press below...

  • Page 40: Operating Panel

    Operating Panel This section describes operating area and basic operation of machine. SERVO START STOP UNLOCK STEP SELECT OFF ( ) ON ( KEY LOCK START STOP y l i UNLOCK c t i c t i STEP SELECT KEY LOCK g i l d i l SERVO...

  • Page 41: Touch Panel

    Touch Panel This machine is operated by using touch panel and operating panel. This section describes basic operation of touch panel. 2-2-1 Touch Panel Configuration Touch panel configuration is as follows. a) Upper function keys These are not used now. Even if you press them, they are invalid.

  • Page 42: Switch Types And Operation Method

    Touch Panel 2-2-2 Switch Types and Operation Method You can operate this machine mostly by pressing a switch on screen softly. a) Selection switches • Choosing item 1) Press the item you want to choose with your finger. The screen of the chosen item is displayed. Main menu icons belong to selection switches.

  • Page 43: Function Keys

    Touch Panel 2-2-3 Function Keys Function keys on lower part of screen are allotted the following functions. When you press the key, it functions. Screen print Language selection Tree jump Help Superimposition Buzzer stop Return key t i s → l l u →...

  • Page 44: Messages

    Touch Panel 2-2-4 Messages Message to operator is displayed inside square frame. Message Message icons The following icons are at the head of messages to show message type . o l l o l l ) ) ! n i l o l l ) ) ! o l l...

  • Page 45: Help Function

    Help Function When you want to know how to operate, press help function key to display description and opera- tion method of the screen. Every time it is pressed, the position of message changes alternately (Left Right). To exit Help, press ESC . Help messages are displayed according to the screen menu such as during production, during stop, errors, etc.

  • Page 46: Main Menu

    Main Menu 2-4-1 Contents of Main Menu Main menu is an initial screen of this machine for each operation. Inspection time display area When daily inspection time is drawing on (to 90% of its cycle), the message is displayed in yellow. When inspection time has passed, the message is displayed in red.

  • Page 47: Daily Production

    Chapter DAILY PRODUCTION DAILY PRODUCTION Safety during production • Do not put your hands into machine while it is running. Machine is running in the following state. 1. While machine is running actually 2. During a stop to wait for board 3.

  • Page 48: Before Production

    Before Production 3-1-1 Start-up Inspection Before starting operation, check the following points. Are emergency buttons reset? Are there any foreign bodies on conveyors and (×2) board positioning & lifting unit? SAFETY PRECAUTIONS) Chips State of reset State of emergency stop 433C-037E Tools 193C-AC02...

  • Page 49: Checking Air Pressure

    Before Production 3-1-2 Checking Air Pressure Make sure a pressure gauge shows 0.49 MPa or above. Unlock a valve. ∗ Make sure a lever is ON. Adjust it. ∗ If air pressure is improper, turn the valve to Lock it. adjust.

  • Page 50: Starting Up Machine

    Before Production 3-1-3 Starting up Machine Start up machine in the following order. Turn ON power supply switch. • Power is supplied to machine and touch panel starts to be displayed. • Loading the system of machine starts. It takes several minutes to load.

  • Page 51: Starting Production

    Starting Production NOTICE Before starting production, check the positions of emer- gency button and its operation method SAFETY PRECAUTIONS). • When machine is in abnormal condition, press this button immediately. • Emergency stop buttons can be reset by being pulled forward.

  • Page 52: Self Diagnosis

    Starting Production 3-2-2 Self Diagnosis Self-Diagnosis screen is displayed for an instant. Machine’s condition is automatically checked. • When machine’s condition is normal, “Return to origin” is carried out. If any trouble is detected during self diagnosis, the following screen appears. <E.g.>...

  • Page 53: Return To Origin

    Starting Production 3-2-3 Return to Origin Before mounting, each axis returns to the origin. All the axes return to the origin. • “Complete” is displayed for the axes returned to the origin. 193C-E-OMA03-A01-00 Page 3-7...

  • Page 54: During Production

    During Production 3-3-1 Information and Functions during Production Basic production information and state of operation are displayed. • Production ( 5-1 Run Information) The number of produced boards. • Operating rate ( 5-1 Run Informa- tion) Operating rate of machine •...

  • Page 55: Production Stop

    Production Stop WARNING DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA- CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION. The machine has been stopped only temporarily. You may be injured if the sensors are actuated and the machine moves unexpectedly.
  • Page 56 Production Stop b) Cycle stop (This is used to stop production after printing of the current board.) Press Cycle stop on touch panel. After printing of the current board is completed, production stops. If you cancel cycle stop in the middle of printing (with Cycle stop highlighted), press Cycle stop again.

  • Page 57: Information And Functions During Stop

    Production Stop 3-4-2 Information and Functions during Stop a) Performance info ( Chapter 5) You can check detailed information about production. b) Mode change Operating manual for engineers) When you input the password, you can change the current mode to engineer mode. c) Maintenance Maintenance during production can be carried out.

  • Page 58: Completion Of Production

    Completion of Production 3-5-1 Automatic Stop When front stocker sends out the last board in the set number of production board, the stocker transmits production end signal to next process (E.g. adhesive dispenser, etc.). When this machine gets the signal, the machine automatically become a state of completion of production after produc- ing the last board, and the display returns to main menu screen.

  • Page 59: Production Settings

    Chapter PRODUCTION SETTINGS PRODUCTION SETTINGS Production settings • Production settings is the mode for requisite settings for production, and for motion check. • This chapter describes the following items. Squeegee open/close -- This is used to open and close squeegee. PCB transfer -------------- You can check board transport between conveyors, and between ma- chines.

  • Page 60: Squeegee Open/Close

    Squeegee Open/Close This is used to open and close squeegee. Press Squeegee open/close in Production config menu. Squeegee open/close UNLOCK Press a button of the command you want to execute while holding on operating panel. If power is not on, squeegee axis does not move, but only the squeegee open/close function is carried out.

  • Page 61: Board Transport

    Board Transport You can carry out from transporting board in to left conveyor until transporting it out to the next process for each conveyor. Board on the conveyor is displayed in green, board that is being transported is displayed with blinking.

  • Page 62: Mask Cleaning

    Mask Cleaning This is used to clean mask. UNLOCK Press Mask cleaning in Production config menu while holding operating panel. UNLOCK + Mask cleaning UNLOCK Press a button of the command you want to execute while holding on operating panel. UNLOCK E.g.) + Cleaning 1 round...

  • Page 63: Counter Reset

    Counter Reset Cleaning count and paste count (the number of times of solder feed) can be reset. Press Counter reset in Production config menu. Counter reset a) How to reset cleaning count When you press Reset , cleaning count is reset to the data set in cleaning data. b) How to reset paste count When you press Reset , paste count is reset to the data set in count data.
  • Page 64 = MEMO = Page 4-6 193C-E-OMA04-A01-01...

  • Page 65: Production Information

    Chapter PRODUCTION INFORMATION PRODUCTION INFORMATION Production information • In production information, running condition of production boards is displayed. • This chapter describes the following items. Run Info ------- Run information of machine is displayed. Stop Info ------- Stop information during production is displayed for each item. Counter Info -- The number of times of mask cleaning and solder feed are displayed.

  • Page 66: Run Information

    Run Information Production quantity and running time, etc. of boards and blocks are displayed. • Without reset, data will be added on irrespective of change of production board. Run Info Definitions of items y l l y l l s t i 193C-020TE Page 5-2 193C-E-OMA05-A01-00...

  • Page 67: Stop Information

    Stop Information Stop information is displayed for each factor that made machine stop during production. You can also see the details about the stop cases until now. • Without reset, data will be added on irrespective of change of production board. Press Stop Info .
  • Page 68 Stop Information Stop history Stop history during automatic operation is displayed. (Max. 20 cases can be saved.) Stop history Error scrn The screen an error occurred at is displayed. Axis information The axis information that an error occurred ( Operating manual for engineers 7-7) Page 5-4 193C-E-OMA05-A01-00...
  • Page 69 Stop Information Reset When you press Yes , stop history is reset. 193C-E-OMA05-A01-00 Page 5-5...

  • Page 70: Counter Information

    Counter Information The number of times of mask cleaning and solder feed are displayed. • “No. of solder supplies” is displayed only when the automatic solder feed unit (option) is installed. Counter Press Info Counter Info Definitions of items e i l 193C-022TE Page 5-6 193C-E-OMA05-A01-00...

  • Page 71: Form Printing

    Form Printing Production information is output to printer. Press Form Prnt . Form Prnt Choose a switch of information to be output, and press Run . Information switches are highlighted by being pressed and reset by being pressed again. It is possible to choose more than a piece of information at a time.

  • Page 72: Reset

    Reset Production information can be reset. Press Reset . Reset Choose a switch of information to be reset, and press Run . Information switches are highlighted by being pressed and reset by being pressed again. It is possible to choose more than a piece of information at a time. Press Yes to reset chosen information.

  • Page 73: Setting Production Materials

    Chapter SETTING PRODUCTION SETTING PRODUCTION MATERIALS MATERIALS Supplying production materials This chapter describes how to set mask and how to supply production materials. 193C-037P 193C-041P 193C-E-OMA06-A01-00 Page 6-1...

  • Page 74: Setting Mask

    Setting Mask This section describes how to set mask. SERVO Turn OFF the servo switch on operat- OFF ( ) ON ( ing panel. Open the front safety cover. 193C-AC02 Rotate the mechanical valve for mask frame holder counterclockwise. Mechanical valve for mask frame holder 193C-038P To the next page 193C-E-OMA06-A01-00...
  • Page 75 Setting Mask Check the direction, then insert mask. ∗ Be careful not to damage the lower side of mask. 193C-037P Draw the mask until it touches a stopper at the right front side. Stopper 193C-032P 193C-033P Rotate the mechanical valve for mask frame holder clockwise.

  • Page 76: Supplying Solder

    Supplying Solder When you start production, check the printing direction of squeegee, then put the solder whose quantity is specified by engineer onto mask by using spatula, etc. ∗ If solder is left as it is for hours, it dries up and becomes unavailable. So, supply solder just before starting production.
  • Page 77 Supplying Solder Open the front safety cover. 193C-AC02 Check the remaining quantity of solder. If the solder is a little, supply it manually checking the printing direc- tion. Press Counter reset . To the next page 193C-E-OMA06-A01-01 Page 6-5...
  • Page 78 Supplying Solder Press Reset . • Paste count is reset. Close the front safety cover. 193C-AA00 SERVO Turn ON the servo switch on operat- ) ON ( OFF ( ing panel. To the next page Page 6-6 193C-E-OMA06-A01-00...
  • Page 79 Supplying Solder Press • The display returns to Cycle stop screen. 193C-EOp-PrCs-002 START UNLOCK Press and then on operat- ing panel within 2 seconds. START UNLOCK STEP SELECT STOP KEY LOCK Production resumes. 193C-E-OMA06-A01-01 Page 6-7...

  • Page 80: Case That "Autosoldersupply" Is On

    Supplying Solder 6-2-2 Case that “AutoSolderSupply” Is ON When the automatic solder feed unit (option) is installed, turn ON “AutoSolderSupply” of function switch. When it is ON, the sensor of the holder of the automatic solder feed unit checks the quantity of solder in syringe.
  • Page 81 Supplying Solder Pull out syringe from holder. Syringe Holder 153C-IL031 Remove the cap of the syringe. Change cartridges. * Remove the used cartridge from the syringe and insert a new one. To the next page 193C-E-OMA06-A01-00 Page 6-9...
  • Page 82 Supplying Solder Fit the cap of the syringe. Insert the syringe into the holder and fit the tube. ∗ Insert it so that the hole will agree with the position of sensor. Hole Sensor 193C-034P Close the front safety cover. 193C-AA00 To the next page Page 6-10...
  • Page 83 Supplying Solder SERVO Turn ON the servo switch on operat- ) ON ( OFF ( ing panel. START UNLOCK Press and then on operat- START UNLOCK STEP SELECT STOP ing panel within 2 seconds. KEY LOCK Production resumes. 193C-E-OMA06-A01-00 Page 6-11...

  • Page 84: Supplying Cleaning Paper

    Supplying Cleaning Paper If cleaning paper runs out, the following screen is displayed with a buzzer and machine comes to a cycle stop. Press • The buzzer stops. 193C-EOp-PrIs-002 Turn OFF the servo switch on operat- SERVO OFF ( ) ON ( ing panel.
  • Page 85 Supplying Cleaning Paper Remove the paper tubes of paper roll. 1 Move the paper tube of paper roll to the right. 2 After making sure the flange separates from the projection at the left side, remove the paper tube. (Remove both the paper tubes on the take-up side and the supply side.) ∗...
  • Page 86 Supplying Cleaning Paper Pass the paper as shown on the left, then wind it around the take-up paper tube two or three times. • Before winding the paper, fix the tip of it to the paper tube with a masking tape, etc. so that it will not come off.
  • Page 87 Supplying Cleaning Paper UNLOCK START Press and then on operat- ing panel within 2 seconds. ∗ If the paper runs out during cleaning, carry out cleaning again, then resume production. START UNLOCK STEP SELECT STOP KEY LOCK 193C-E-OMA06-A01-01 Page 6-15...

  • Page 88: Supplying Cleaning Solvent

    Supplying Cleaning Solvent If cleaning solvent are running short, the following screen is displayed with a buzzer and machine comes to a cycle stop. Press • The buzzer stops. Open the lid of solvent tank, then Main body supply solvent. •...

  • Page 89: Troubleshooting

    Chapter TROUBLESHOOTING TROUBLESHOOTING Solutions for Error This section describes solving for errors. When the error happens, press to stop the buzzer at fast. After that, see the touch panel or the error list on the maintenance manual, and carry out solutions. 7-1 Error Messages (Error list) 7-2 Check and Solutions 7-3 Input and Output Check of machine (Checking the sensor and movement of...

  • Page 90: Error Messages (Error List)

    Error Messages (Error List) 7-1-1 Errors during the Self-diagnosis c t i l l u c t i c t i c t i c t i c t i c t i c t i c t i S “ ”...

  • Page 91: Immediate Stop Error

    Error Messages 7-1-2 Immediate Stop Error t i s t i s t r i c t i . y l – c t i . y l – , y l – – – – a l i ) t i –...

  • Page 92: Emergency Stop Error

    Error Messages 7-1-3 Emergency Stop Error (1/2) c t i l l u c t i c t i c t i c t i – f i c t i s t i f – – – – t i s –...

  • Page 93: Error Messages

    Error Messages (2/2) – f i c – t i s c t i . y l t i s – x i f P “ – ” h “ y f i ” , – t f i l c t i c t i t f i...

  • Page 94: Check And Solutions

    Check and Solutions 7-2-1 Emergency Switch On 1. Resetting the emergency switch. Pull the switch forward to reset. Front side of machine (1 point) Front side of machine (1 point) 193C-AA00 7-2-2 Servo Switch 1. Turn ON the servo switch. Turn the switch to the right.

  • Page 95: Air Pressure Drops

    Check and Solutions 7-2-3 Air Pressure Drops 1. Adjusting the air pressure If the proper air pressure [more than 0.49 MPa to 0.78 MPa ] is not supplied, adjust the pressure to the specified one in the following order. 2. Setting the air pressure detection value If the air pressure is not set to the specified one, [0.4 MPa], set it to the specified air pressure detecting value in the following way.

  • Page 96: Cover Open

    Check and Solutions 7-2-5 Cover Open 1. Closing the safety cover Check that the safety cover indicating the error is not opened, and close it if it is opened. Middle safety cover Front safety cover Rear safety cover 193C-AC00 193C-AA00 7-2-6 Thermal Trip Detection 1.

  • Page 97: Power Box Fan Motor

    Check and Solutions 7-2-7 Power Box Fan Motor 1. Checking the movement of cooling fan If the wind is not sent from the opening of cooling fan to the outside, the cooling fan may has a trouble. Make contact with us for changing it. Cooling fan 330DC0AB00 193C-AA00...

  • Page 98: Lift Axis Brake Off Under Axis Brake Off

    Check and Solutions 7-2-9 Lift Axis Brake off Under Axis Brake off 1. Turning ON (downward) the brake switch The switch at the lower position is ON. Lift axis brake Under axis brake 330DC0AA00 193C-AA00 Page 7-10 193C-E-OMA07-A01-01...

  • Page 99: Pcb Recognition Error

    Check and Solutions 7-2-10 PCB Recognition Error 1. Moving the camera to the recognition mark position by inching and recog- nize again. (Fig. 1) Check the error screen, and when the recognition mark is not at the center of recognition screen, UNLOCK UNLOCK move the recognition mark to the center by...

  • Page 100: The Input And Output Check Of Machine

    The Input and Output Check of Machine 7-3-1 Input Check after Error The trouble in the sensor can be thought as one reason to make errors. This section describes checking the proper input state (ON and OFF) of the sensor related to that error.

  • Page 101: The Input And Output Check Of Machine

    The Input and Output Check of Machine 7-3-2 Output Check after Error The trouble in the movable part can be thought as one reason to make errors. This section describes checking that the movable part related to that error moves (move and stop) properly.
  • Page 102 = MEMO = 193C-E-OMA07-A01-01 Page 7-14...
  • Page 103 Front panel ............1-2 Front safety cover ..........1-2 Air pressure drops ..........7-7 Function keys ........... 2-5 Arrow switches ..........2-4 Atmospheric temperature control unit (option) ..1-6 Help ..............2-5 Automatic mask cleaning ......... 1-5 Help function ............ 2-7 Automatic stop ..........
  • Page 104 Printing solder ..........1-8 Printing stage ........... 1-8 Temperature sensor ......... 7-9 Production ............3-8 The input and output check of machine ..7-12 Production settings .......... 4-1 Thermal trip detection ........7-8 Prohibition message ........2-6 Time waiting message ........2-6 Total down time ..........
  • Page 105 Appendix MASK FRAME REARRANGING MASK FRAME REARRANGING PROCEDURE PROCEDURE 193C-E-OMZ0A-A01-00 Page A-1...
  • Page 106 Rearrangement Position to Change the Mask Frame [ A ] Mask frame support plate [Reference side] [ B ] Mask frame support plate [ C ] Cylinder for mask frame holder [ D ] Reference block for mask frame positioning (for 650 length frame) [ E ] Block 1 for mask frame positioning (for 550 length frame) [ F ] Block 2 for mask frame positioning (option for 600 length frame) [ C ]...
  • Page 107 Rearrangement Position to Change the Mask Frame A-1-1 For 650-by-550 Portrait Frame Rearranging procedure 1 Set the support plate on reference side [ A ], sticking to the pin D at the most outer setting posi- tion. (4 pieces of button bolts with hexagonal hole M4×8L) 2 Set the other plate [ B ] alike, and adjust the width for the mask added 7mm.
  • Page 108 Rearrangement Position to Change the Mask Frame A-1-2 For 650-by-550 Landscape Frame Rearranging procedure 1 Set the support plate on reference side [ A ], sticking to the pin D at the most outer setting posi- tion. (4 pieces of button bolts with hexagonal hole M4×8L) 2 Set the other plate [ B ] alike, and adjust the width for the mask added 7mm.
  • Page 109 Rearrangement Position to Change the Mask Frame A-1-3 For 600-by-550 Portrait Frame Rearranging procedure 1 Set the support plate on reference side [ A ], sticking to the pin D at the most inner setting posi- tion. (4 pieces of button bolts with hexagonal hole M4×8L) 2 Set the other plate [ B ] alike, and adjust the width for the mask added 7mm.
  • Page 110 Rearrangement Position to Change the Mask Frame A-1-4 For 600-by-550 Landscape Frame Rearranging procedure 1 Set the support plate on reference side [ A ], sticking to the pin D at the center setting position. (4 pieces of button bolts with hexagonal hole M4×8L) 2 Set the other plate [ B ] alike, and adjust the width for the mask added 7mm.
  • Page 111 Appendix BOARD VACUUM BOX CONTENTS Outline of Board Vacuum Box Setting ............B-2 B-1-1 Setting Diagram of Board Vacuum Box (e.g. Inner Reference) ......B-2 B-1-2 Setting Dimensions (Inner Reference, Standard Flow) ........B-3 B-1-3 Setting Dimensions (Front Reference, Reverse Flow) ......... B-4 Board Vacuum Box Design Materials ............

  • Page 112: Outline Of Board Vacuum Box Setting

    Outline of Board Vacuum Box Setting B-1-1 Setting Diagram of Board Vacuum Box (e.g. Inner Reference) Top plate Joint Stopper Tube Remove Z plate Remove Board holder 193C-089E Types on sale Stopper R1/8 plug (made by SMC) Joint KQH-08-01S (made by SMC) Tube TU0805B (made by SMC) 193C-E-OMA0B-A01-00...

  • Page 113: Setting Dimensions (Inner Reference, Standard Flow

    Outline of Board Vacuum Box Setting B-1-2 Setting Dimensions (Inner Reference, Standard Flow) Board clamp claw on fixed side Type A Type B Joint setting position Type C Board Flow Type D Board clamp claw on movable side Board clamp claw on Board clamp claw on movable side fixed side...

  • Page 114: Setting Dimensions (Front Reference, Reverse Flow

    Outline of Board Vacuum Box Setting B-1-3 Setting Dimensions (Front Reference, Reverse Flow) Board clamp claw on movable side Type D Joint setting Type C position Board Flow Type B Type A SP10P Board stopper Board clamp claw on fixed side Board clamp claw on Board clamp claw on movable side...

  • Page 115: Board Vacuum Box Design Materials

    Board Vacuum Box Design Materials B-2-1 Basic Dimensions (Inner Reference) (Groove for sensor) Required for SP10P. As for SP20P, 14 mm (330-Board length)/2+20 is approved. If reverse flow, it is Transfer 20 (Groove for sensor) not required. reference Detection plate for width Top plate adjustment interlock 193C-093E...

  • Page 116: B-2-2 Basic Dimensions (Front Reference

    Board Vacuum Box Design Materials B-2-2 Basic Dimensions (Front Reference) Detection plate for width adjustment interlock Transfer reference 20 (Groove for sensor) Required for SP10P. (Groove for sensor) As for SP20P, 14 mm Required only if (330-Board length)/2+20 is approved. reverse flow If reverse flow, it is not required.

  • Page 117: B-2-3 Example Of Block Design (Front And Inner Reference In Common

    Board Vacuum Box Design Materials B-2-3 Example of Block Design (Front and Inner Reference in Common) (2D HELI SERT) Type A 50-(100) (Dual sides) 2- φ 3.5 Type B 100-(150) Material : Aluminum plate (5052) Process : Unnecessary ( Dual sides ) Type C 150-(200) Type D 200-(250) 193C-095E...

  • Page 118: Example Of Top Plate Design (Inner Reference

    Board Vacuum Box Design Materials B-2-4 Example of Top Plate Design (Inner Reference) (1) Board size L300 × W200 Condition of setting (2) Left to right flow Inner reference Center reference (3) Type C of box is used. (4) Used also for SP10P. 4 - φ...

  • Page 119: Example Of Top Plate Design (Front Reference

    (1) Board size L300 × W200 Condition of setting (2) Right to left flow Inner reference Center reference (3) Type C of box is used. (4) Used for SP22P only. Detection plate for width adjustment interlock Material : SS41 (Aluminum is unavailable)

  • Page 120: B-2-6 Z-Plate

    Board Vacuum Box Design Materials B-2-6 Z-Plate (Hole) (D pin) 165-M3 Through 4-M6 Through 193C-092E 193C-E-OMA0B-A01-00 Page B-10...

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