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Ter Welding Multi 250K Instruction Manual

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Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories
Instruction Manual
Multi 250 - 400K - 500F- 500K - 500 MAR e Accessories
GB
This manual must be completed by the "CE Operating and service maual"
Edition of 29/05/2013

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Summary of Contents for Ter Welding Multi 250K

  • Page 1 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual Multi 250 - 400K - 500F- 500K - 500 MAR e Accessories This manual must be completed by the “CE Operating and service maual” Edition of 29/05/2013...
  • Page 2 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual WARNING IMPORTANT: BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.THIS EQUIPMENT MUST BE USED SOLELY FOR CUTTING OPERATIONS. INTRODUCTION To obtain the best performance from the machine and ensure the longest possible life of all its components you must careffully follow the instructions for use and maintenance detailed in this manual.
  • Page 3 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 1. DECLARATION OF CONFORMITY TER SRL - Via Leopardi, 13 - 36030 Caldogno (VI) Italy declares that the machines descripted in this manual must be use solely for professional purposes in an industrial environment and they are manufactured in compliance with the instructions contained in the harmonized standard: 2006/95/CE (LDV) –...
  • Page 4 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 2. RAEE STANDARDS RISK of FIRE and BURNS The symbol on the product or on its packaging indicates that this product Sparks (sprays) may cause fires and burn the skin; you should therefore may not be treated as household waste.
  • Page 5 180 sec. 7. VRD - VOLTAGE REDUCTION DEVICE The MULTI 250K machine is an industrial power source for light/medium applica- tions; the duty cycle is very high and the inverter architecture allows hight current This feature reduces the output no load voltage <15V.
  • Page 6 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual Welding Parameter Function Sound Function With this mode of operation the display, during the welding, indicating the actual values If mode mig or mig pulse is selected, any increase or decrease of the stored job, of current and voltage.
  • Page 7 The tri-phase version detects even the right presence of the three current phas- (40% in case of MULTI 250K) and power supply may, in certain cases, be insufficient es and, should one of those fail for > 20 m/s, machine functions stop and display causing damages on the exhisting supply network.
  • Page 8 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 8.6 Cooling unit Alarm When the generator is equipped with the cooling unit, the correct cooling liquid cir- culation is constantly controlled. The cooling unit works only when Mig, Pulsed Mig or Tig processes are activated.
  • Page 9 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 9. MAIN FEATURES: Power Source Type Multi 250K Multi 400K Multi 500K Multi 500F Multi 500 MAR Code Power supply ( -10% / +15% )
  • Page 10 Sinergyc Pulsed Manual Pulsed Double - Multi 500K DUO Pulsed Manual Double Pulsed 11.1 Multi 250K - Multi 400K CELLULOSIC M MA TIG LIFT They can be equipped with trolley; Manual Sinergyc Manual Sinergyc the 400K version even with cooling Pulsed unit.
  • Page 11 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 11.3 Multi 500K DUO Multi 500KT DUO without cooling unit 12. MULTI 500F - MULTI 500F WATER COOLING It can be equipped with cooling unit and can work as standard MMA and TIG DC On the wire feeder unit you can choose between: power source.
  • Page 12 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 14. MMA MODE (MANUAL) CELLULOSIC Manual MM A Connect the electrode holder and earth clamp to the right main generator polari- ties; the electrode holder can be connected even to the wire feeder unit – in that case B and C setting steps are inhibited –...
  • Page 13 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 14.2 HOT START - MMA Mode (Synergic) 14.1 HOT START - MMA Mode (Manual) CELLULOSIC CELLULOSIC Manual Manual The value can be adjusted according to the electrode type – Ex. stainless steel and In synergic MMA mode the value is already set according to the choosed electrode.
  • Page 14 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 15.TIG MODE (MANUAL) Manual TIG LIFT 15.1 Current Setting - Tig Mode (Manual) Manual TIG LIFT Plug the tig torch to the negative polarity and the torch trigger plug to the respec- Turning the main display knob adjust the welding current.
  • Page 15 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual NOTE: in synergic mode all parameters change according to the choosed NOTE: on manual setting certain parameters can be adjusted while others re- program and/or current level: main fix: PRE-GAS fix at 0,1 sec...
  • Page 16 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 19. MIG/MAG MANUAL MIG / MAG Manual 18. MIG-MAG MODE Setting available for generators Serie “K” and Serie “K + DUO”: 18.1 Wire spool loading - Mig-Mag Mode MIG / MAG Manual A –...
  • Page 17 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 19.2 Inductance Setting - Mig/Mag Manual MIG / MAG Manual 19.5 Remote wire feeder unit setting - Mig/Mag Manual MIG / MAG Manual A - press until inductance led light on The remote wire feeder B –...
  • Page 18 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 20. MIG/MAG SYNERGIC MIG / MAG Sinergyc (1) press the key MODE and select MANUAL (2) with icon WIRE SPEED on, adjust the wire speed by using the keys – and + (left) 20.1 Setting From The Machine Panel - Mig/Mag Synergic MIG / MAG Sinergyc...
  • Page 19 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 20.3 ARC setting - Mig/Mag Synergic MIG / MAG Sinergyc A-press until arc lenght led light on B – adjust arc lenght 20.2 Inductance Setting - Mig/Mag Synergic MIG / MAG Sinergyc The value of electronic inductance is automatically adjusted with the synergic...
  • Page 20 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 20.5 Inductance Setting - Mig/Mag Synergic NOTE: material type (B) refers to the wire spool type located inside the remote MIG / MAG Sinergyc wire feeder unit Now approach the remote wire feeder unit and set as follow: (1) press the key SELECT until inductance icon (2) is on (3) the display shows the inductance value...
  • Page 21 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 21.3 Inductance setting- Mig Pulse Mode MIG PULS 21. MIG PULSE MODE Pulsed MIG PULS Pulsed 21.2 setting from the machine panel- Mig Pulse Mode MIG PULS Pulsed A - press until inductance led light on...
  • Page 22 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 22. MIG DOUBLE PULSE MIG DOUBLE Double Now approach the remote wire feeder unit and set as follow: PULSE Pulsed 22.1 Setting From The Machine Panel- Mig Double Pulse MIG DOUBLE Double Pulsed...
  • Page 23 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 23.2 Inductance - Setting From The Remote Wire Feeder Unit 23.3 Mig Double Pulse MIG DOUBLE Setting From The Remote Wire Feeder Unit PULSE (1) press the key SELECT until inductance icon (2) is on (3) the display shows the inductance value (4) using the keys –...
  • Page 24 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual 23.4 Mma Mode CELLULOSIC M M A Setting From The Remote Wire Feeder Unit (1) press the key MODE until icon “MMA-stick” light on (2) with keys – and + (left side) adjust the current value (3) NOTE: setting of any synergic program is made always from front machine main panel while adjustments can be performed directly on the remote wire feeder unit panel.
  • Page 25 MULTI-Plus Concept - LOGIC TORCH OPERATION JOBS The digital Torch has two operational modes. . To switch from on mode to another, Push the Left and Bottom together. mode any adjustment can be done from the front panel and is stored inside the current JOB Push together SET MODE JOB MODE...
  • Page 26 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 27 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 28 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual Spare Parts Multi Cooler Unit N° CODE DESCRIPTION 40-160910-04-00 Water speed-pass access Block red 38-107080-01-00 Exernal Water pipe byPass 40-160910-03-00 Water speed-pass access Block Blue 37-160220-12-00 Back Wheels 37-160320-11-00 Front Directional wheels 24-031200-13-A0 Plastic Plug...
  • Page 29 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 30 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 31 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 500F Spare Parts Multi 500F N° CODE TER CODE DESCRIPTION Rif. WELDING DIAGRAM 07-990003-06-00 D0170AA Universal switch 62A 37-231410-05-01 C0144AA Knob MULTI 500F MULTI 500FW 37-260100-01-00 C0054AA Handle block 22-031001-02-A0 C0056AA...
  • Page 32 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual WELDING DIAGRAM MULTI 500F...
  • Page 33 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 34 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 500K MULTI MULTI 500KT DUO MULTI MULTI 500KW 500KW DUO 500KT Spare Parts Multi 500K N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM 07-990003-06-00 D0170AA Universal switch 62A 37-231410-05-01 C0144AA...
  • Page 35 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 500K Spare Parts Multi 500K Spare Parts Multi 500K N° CODE TER CODE DESCRIPTION N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM Rif. WEL.DIAGRAM 25-020102-58-A0 C0115AA External gas bottle support 51-PH-33-E-RL...
  • Page 36 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual WELDING DIAGRAM MULTI 500K...
  • Page 37 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 38 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 400K MULTI 400KT MULTI 400KT DUO MULTI 400K MULTI 400KW MULTI 400KW DUO Spare Parts Multi 400K N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM 07-020000-18-00 D0165AA Universal switch 32A...
  • Page 39 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 400K Spare Parts Multi 400K Spare Parts Multi 400K N° CODE TER CODE DESCRIPTION N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM Rif. WEL.DIAGRAM 37-221100-02-00 D0164AA Spool Support 37-140110-02-00...
  • Page 40 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual WELDING DIAGRAM MULTI 400K...
  • Page 41 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 42 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 250K MULTI 250KT MULTI 250K Spare Parts Multi 250K N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM 07-020000-18-00 D0165AA Universal switch 32A 37-231410-05-01 C0144AA Knob...
  • Page 43 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 250K Spare Parts Multi 250K Spare Parts Multi 250K N° CODE TER CODE DESCRIPTION N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM Rif. WEL.DIAGRAM 37-221100-02-00...
  • Page 44 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual WELDING DIAGRAM MULTI 250K...
  • Page 45 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual...
  • Page 46 Ter srl Via Giacomo Leopardi, 13 - 36030 Caldogno (VI) ITALY • Ph: +39 0444 586440 - Fax: +39 0444 905764 • e-mail: info@terwelding.com...

This manual is also suitable for:

Multi 400kMulti 500k duoMulti 500 marMulti 400k duoMulti 500fMulti 500k

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