Table of Contents
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V3F25/18 drive
Installation Instruction
COMMISSIONING INSTRUCTION FOR DRIVE SYSTEMS V
3
AND V
TABLE OF CONTENTS
1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1
1.2
1.3
2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1
2.2
3
INTRODUCTION OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1
3.2
3.3
4
INITIAL COMMISSIONING OF THE MACHINE (WITHOUT ROPES) . . . . . . . . . . . . . . . . . .11
4.1
4.2
4.3
4.4
5
COMMISSIONING OF THE MACHINE AFTER ROPING . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1
5.2
5.3
5.4
6
FINE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7
APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
APPENDIX A. Returning the initial settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
APPENDIX B. Buzzer warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
APPENDIX C. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
APPENDIX D. Parameter table 779980. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
© 2004 KONE Corporation
All rights reserved.
Validity of the instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General working safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical working safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Common boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Panels in the elevator shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Panels in the machine room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Prerequisites and preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Setting parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Setting the input information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Initial setting of the resolver angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LWD setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Repeating the resolver angle setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shaft setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fine tuning the resolver angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Drive adjustments and checks (speed control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Jerky start or roll back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Stopping (final rounding to the floor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Testing with heavy loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
F18 drive and MAP panel . . . . . . . . . . . 31
3
F25 drive . . . . . . . . . . . . . . . . . . . . . . . . 32
1 (42)
3
F25
AM-11.65.020
(E) 2004-01-08
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Table of Contents
Related Manuals for Kone V3F25
Summary of Contents for Kone V3F25
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Page 1: Table Of Contents
APPENDIX D. Parameter table 779980..........41 AM-11.65.020 © 2004 KONE Corporation All rights reserved. -
Page 2: F18
EcoSystem MR® F25/782999 AM-01.01.055 and (in North America) AM-01.01.065 MonoSpace® F25/782999 AM-01.01.056 and (in North America) AM-01.01.065 For commissioning of Alta Elevators with V F25 drive, refer to AM-11.65.021. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 2 (42) (E) 2004-01-08... -
Page 3: Related Documents
MLB = Modulated Line Bridge NTS = Normal Terminal Slowdown RDF = Recall Drive Feature (In North America machine room inspection drive is used instead of RDF drive.) AM-11.65.020 © 2004 KONE Corporation All rights reserved. 3 (42) (E) 2004-01-08... -
Page 4: Safety
5. Provide protection against adjacent live parts. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 4 (42) (E) 2004-01-08... -
Page 5: Introduction Of Components
CURRENT INVERTER R525 NEG10V R526 TACHO SAFETY XSR1 R527 RELAY SIN-DATA AGND2 AGND MXTORQ TORQ TACHO INPUT POS12V TACHO NEG12V THERMAL SWITCH RESOLVER BRAKE POWER MLB INTERFACE 1019831.wmf AM-11.65.020 © 2004 KONE Corporation All rights reserved. 5 (42) (E) 2004-01-08... - Page 6 Off while stopped. MC SUP Main contactor is active. HCB gives start command to MLB. Always off if no MLB. POWER Green Power is ON and HCB board is alive. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 6 (42) (E) 2004-01-08...
- Page 7 Overcurrent in the motor. sec. also after BRSL Problem in the braking transistor circuit. power up DC over or under voltage. Not a fault LED Resistor braking is on. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 7 (42) (E) 2004-01-08...
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Page 8: Panels In The Elevator Shaft
4. LCE and optional boards 4. Inverter board 725800G01(385:A2) 5. Fan (303) 6. Brake control module (385:A5) 7. Main contactors (201:1) 8. Control voltage transformer (385:T1) 1019833.wmf P10000249.wmf P10000250.wmf AM-11.65.020 © 2004 KONE Corporation All rights reserved. 8 (42) (E) 2004-01-08... -
Page 9: Panels In The Machine Room
(390) 12. Line filter unit (389) 7. NTS module 13. NTS module 8. Brake control unit (388) 9. Main contactor module (201:1) 1021344.wmf 1021345.wmf AM-11.65.020 © 2004 KONE Corporation All rights reserved. 9 (42) (E) 2004-01-08... - Page 10 (390) 12. Line filter unit (389) 7. NTS module 13. NTS module 8. Brake control unit (388) 9. Main contactor module (201:1) 1020170.w 1021346.wmf AM-11.65.020 © 2004 KONE Corporation All rights reserved. 10 (42) (E) 2004-01-08...
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Page 11: Initial Commissioning Of The Machine (Without Ropes)
100 mm. 1019837.wmf 1 = Resolver cable 2 = Tachometer cable 3 = Brake control cable 4 = Motor cable 5 = Thermistor cable AM-11.65.020 © 2004 KONE Corporation All rights reserved. 11 (42) (E) 2004-01-08... - Page 12 Detach the earthing of the resolver cable (C) at the resolver body. 1019839.wmf Check that the resolver cable shield is connected to the drive module body in the controller end. 1019840.wmf AM-11.65.020 © 2004 KONE Corporation All rights reserved. 12 (42) (E) 2004-01-08...
- Page 13 Check that the shield of the brake cable is connected to the controller body. Check the connection and tightness of Refer to the wiring diagrams. wires in the terminals. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 13 (42) (E) 2004-01-08...
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Page 14: Setting Parameters
KTC factor (6_6) parameter Refer to the motor label. For motor type MX18/Q1 see the following table. Traction sheave diameter (6_7) parameter Tacho pulley diameter (6_8) Check from the motor. parameter AM-11.65.020 © 2004 KONE Corporation All rights reserved. 14 (42) (E) 2004-01-08... - Page 15 Pole pairs parameter MX10/Q2 MX18/Q1 MX18/Q2 MX20/Q2 MX32/Q2 Select Save (6_99) parameter. 0 is blinking in the display. Turn 0 to 1 and press ACCEPT. 0 turns steady. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 15 (42) (E) 2004-01-08...
- Page 16 G40, G41, G42, G43, G44, G45, G46, G47, 34.7 Nm/A G48, G83, G85, G87, G88 G50, G51, G52, G53, G54, G56 29.7 Nm/A G55, G57, G58 24.6 Nm/A AM-11.65.020 © 2004 KONE Corporation All rights reserved. 16 (42) (E) 2004-01-08...
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Page 17: Setting The Input Information
Check the value of MXTORQ (6_9) The correct value is between 1.00 and parameter (this is a “read only” value). 4.90. If the display shows -.--, recheck the drive parameter settings. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 17 (42) (E) 2004-01-08... - Page 18 XG1/1 and XG1/2 are connected to RESOLVER NTS XG1/1 and XG1/2. 1022476.wmf 1. Not used Manually rotate the traction sheave downwards and check that the TPOL LED is off. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 18 (42) (E) 2004-01-08...
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Page 19: Initial Setting Of The Resolver Angle
If a fault occurs, switch the power OFF and ON. Possible reason for the fault is wrong LWD setting, the LWD setting is missing or the elevator is too much out of balance. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 19 (42) (E) 2004-01-08... - Page 20 Select Save (6_99) parameter. 0 is blinking in the display. Turn 0 to 1 and press ACCEPT. 0 turns steady. Check that correct value is recorded. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 20 (42) (E) 2004-01-08...
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Page 21: Commissioning Of The Machine After Roping
AGND on the HCB board is changing when changing the load in car. If the voltage does not change, check connections and mechanical condition of LWD. You may have to replace LWD and its hanger. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 21 (42) (E) 2004-01-08... - Page 22 Leave menu 6 and check that the correct value is recorded by reading the value of LWD adjustment (5_1) parameter. Check that the LWD information changes when the load is changing. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 22 (42) (E) 2004-01-08...
- Page 23 B = Slope defined using 3 reference points. 0 = Zero load. 2. = Half load (40 - 60 %). 3. = Full load (> 90 %) 40 - 60% >90% Load in car (kg) AM-11.65.020 © 2004 KONE Corporation All rights reserved. 23 (42) (E) 2004-01-08...
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Page 24: Repeating The Resolver Angle Setting
Follow the setup drive steps on the user Elevator is ready for the normal drive interface. when the elevator stops at the topmost floor and the user interface shows the number of the topmost floor. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 24 (42) (E) 2004-01-08... -
Page 25: Fine Tuning The Resolver Angle
Motor toque the better). measurement (6_71) . Set the Resolver angle (6_61) to the value where the Motor torque measurement (6_71) is lowest. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 25 (42) (E) 2004-01-08... -
Page 26: Fine Adjustments
Moving masses = sling + car + car door curve. + decoration + counterweight + ropes + Car jumps when travelling cable + compensation (if landing a floor. applicable). Relevelling problems. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 26 (42) (E) 2004-01-08... -
Page 27: Starting
These are temporary settings for the parameter to 1 second. next adjustments. If the value of P factor (6_20) parameter is more than 1.5 set the value to 1.5. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 27 (42) (E) 2004-01-08... - Page 28 Rope weight (6_30) parameter in 0.5 increments. Choose the correct value according to the best starting (= no uncontrolled acceleration) reached. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 28 (42) (E) 2004-01-08...
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Page 29: Stopping (Final Rounding To The Floor)
• If ADO is used, set long rounding If you want faster landing to the floor (125-200 mm). level decrease the value. • If no ADO, set short rounding (25- 100 mm). AM-11.65.020 © 2004 KONE Corporation All rights reserved. 29 (42) (E) 2004-01-08... -
Page 30: Testing With Heavy Loads
If the motor does not rotate, adjust the value of Torque scaling (6_40) parameter temporary higher up to 3.0. Check the value of MXTORQ (6_9) parameter (max. 4.8 V), if the drive fails reactivate the test. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 30 (42) (E) 2004-01-08... -
Page 31: Balance Measurement In Elevators With V
1.6 VDC 42 A 1.7 VDC 45 A 1.8 VDC 47 A 1.9 VDC 50 A 2.0 VDC 53 A 2.1 VDC 55 A 1.1 VDC 29 A 1008915.wmf AM-11.65.020 © 2004 KONE Corporation All rights reserved. 31 (42) (E) 2004-01-08... -
Page 32: Balance Measurement In Elevators With
F25 drive, CMB board MEAS test point nominal current Pass through 1 VAC equals 40 A, 782999G01 30 A 80 A, 782999G02 60 A 100 A, 782999G04 80 A AM-11.65.020 © 2004 KONE Corporation All rights reserved. 32 (42) (E) 2004-01-08... -
Page 33: Approvals And Version History
V F18 drive. 2004-01-08 Extended to cover commissioning of Bob Major elevators in North America (MonoSpace® and EcoSystem MR®). Safety relay supervision -feature added. Appendix D updated. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 33 (42) (E) 2004-01-08... -
Page 34: Appendix A. Returning The Initial Settings
(6_61) parameter to 0. know the status of the settings of the HCB board. Turn the value of Initial settings (6_98) parameter to 1. Switch the power OFF and ON. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 34 (42) (E) 2004-01-08... -
Page 35: Appendix B. Buzzer Warnings
[ * * * q ] normal mode. Parameter value is changed. [ * q ] Position fault in V [ * __ Buffer and traction tests. [ _______ ] AM-11.65.020 © 2004 KONE Corporation All rights reserved. 35 (42) (E) 2004-01-08... -
Page 36: Appendix C. Troubleshooting
• Check the mechanical brake. 0103 Emergency stop • Check circuits Damaged Braking resistor braking resistors. or electrical circuits. • Check condition connection braking resistors. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 36 (42) (E) 2004-01-08... - Page 37 • Check the LWD mechanical LWD adjustment value out the drive. (Drive allows adjustment and settings of the of scale. driving) load values. • Check the load in car. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 37 (42) (E) 2004-01-08...
- Page 38 Vane 61:N below 61:U 61:U and N. • Check that vanes magnets positioned according to the shaft vane diagram. • Perform the shaft setup after vane magnet/switch adjustment. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 38 (42) (E) 2004-01-08...
- Page 39 61:U and N too long in the • Perform the shaft setup after topmost floor. vane /switch adjustment. 0116 Shaft setup not completed. • Perform the shaft setup. Wrong top floor count AM-11.65.020 © 2004 KONE Corporation All rights reserved. 39 (42) (E) 2004-01-08...
- Page 40 NTS switches. bottom floor. 0152 Position lost and the See fault 0109 “Position lost”. V1 NTS stopping elevator stopped by the NTS switches. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 40 (42) (E) 2004-01-08...
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Page 41: Appendix D. Parameter Table 779980
Whenever initial settings are downloaded, make power break ! - initial settings 6_98 0, 1 - save (saves parameters into permanent memory) 6_99 0, 1 Copyright (C) 1999 KONE Corporation. All rights reserved. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 41 (42) (E) 2004-01-08... - Page 42 V3F25/18 drive Installation Instruction This page has been added to make double-sided printing easier. AM-11.65.020 © 2004 KONE Corporation All rights reserved. 42 (42) (E) 2004-01-08...
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