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Manuals
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BMW Motorrad Manuals
Motorcycle
R 100 GS
Repair manual
BMW Motorrad R 100 GS Repair Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Summary of Main Groups
Fitting out Motor Cycle and Delivery Inspection
Fitting out Motor Cycle
Installing Windshield
Affixing Helmet Sticker
Tightening Handlebar Controls
Delivery Inspection
Removing Battery
Filling Battery with Electrolyte
Charging Batteries
Maintenance and Inspection
Checking/Topping up Brake Fluid
Performing Operational Check
Final Visual Inspection for Leaks on
Running Gear
Tightening Cylinder Head Nuts
Checking/Adjusting End Play of Rocker Arm
Adjusting Valve Clearance
Testing Compression Pressure
Spark Plugs
Compression Pressure too Low
Bright
Renewing Air Filter
Cleaning Fuel Cocks
Electrode Gap
Checking Spark Plugs and Electrode Gap
Cleaning Carburetors Float Housing
Checking/Adjusting Clutch Play
Checking/Adjusting Firing Point
Synchronising Carburetors Adjusting Cables
Setting Firing Point
Synchronising Carburetors Without CO Measurement
Synchronising Carburetors with CO Measurement
Final Adjustment of the Throttle Cables
Changing Oil and Oil Filter in Engine
Changing Oil in Transmission
Changing Oil Filter
Pouring in Engine Oil
Changing Transmission Oil in Rear Wheel Drive
Changing Oil in Telescopic Fork
Checking Front Brake Pad for Wear/Renewing
Renewing Brake Pads GS
Installing Brake Pads GS
Checking Brake Discs
Checking/Topping up Brake Fluid Level
Removing/Fitting Front Brake Pads
Checking Thickness of Brake Discs
Changing Brake Fluid
Bleeding Front Wheel Brake System
Bleeding Front Wheel Brake System with Bleeder
Checking Rear Barke Pads for Wear/Renewing Brake Shoe
Bleeding Front Wheel Brake Using Handbrake Lever
Checking Rear Brake Pads for Wear
Renewing Rear Brake Shoe
Checking/Adjusting Foot Brake Lever Play
Checking Rear Wheel for Tilt Play
Checking Front Wheel Bearing
Adjusting Foot Brake Lever Play
Checking/Adjusting Steering Bearing in Play
Greasing Clutch Cable Nipples
Adjusting Swing Arm Bearing Play
Battery Maintenance
Checking Nuts and Bolts for Tight Fit
Commissioning Battery
Fuel, Oil and Lubricants and Service Data for Maintenanec
Engine Oil Viscosity Diagram
Operating Materials
Lubricants
Sealants
Service Data
Electrics
Removing and Installing Headlamp
Removing and Installing Headlight
Removing Side Section of Instrument Carrier
Removing the Speedometer
Removing the Instrument Carrier
Removing the Headlight
Installing the Headlight
Installing the Instrument Carrier
Installing the Speedometer
Installing Flashing Turn Indicator with Holder
Installing the Windscreen
Removing the Windscreen
Installing the Ignition Switch
Installing the Revolution Counter
Tachometer
Adjusting Headlamp
Adjusting Headlamp Without Beam Adjuster
Adjusting Headlamp with Beam Adjuster
Removing and Installing Turn Signals
Removing and Installing Rear Light
Removing and Installing Speedometer
Removal Display Panel with Ignition Lock
Disassembling and Assembling, Installing Display Panel
Removing and Installing Handlebar Controls
Testing Operation of Alternator, Regulator and Diode Plate
Testing Regulator
Quick Test of Alternator and Regulator
Removing and Installing Battery
Removing and Installing Fuse Box
Removing, Testing and Installing Relays
Testing Operation of Turn Signal Relay
Testing Operation of Starter Relay
Removing and Installing Regulator
Removing/Installing Ignition Control Unit
Removing, Testing and Installing Ignition Coil
Removing, Testing and Installing Diode Plate
Removing and Installing Ignition Trigger
Replacing Carbon Brushes
Removing Testing, Disassembling and Assembling Alternator
Testing Starter
Disassembling Stator
Assembling Stator
Testing with Voltmeter
Removing, Disassembling, Assembling and Installing Starter
Removing and Installing Switch for Idle Display
Assembling Starter
Installing Starter
Removing and Installing Oil Pressure Switch
Removing and Installing Rear Stop Light Switch
Removing and Installing Front Stop Light Switch
Removing and Installing Clutch Switch
Removing and Installing Horn
Removing and Installing Chassis Cable Harness Section
Removing and Installing Rear Cable Harness Section
Troubleshooting
Brake System
Removing Front Wheel Brake
Removing Brake Caliper
Removing Front Wheel
Removing Brake Disc
Disassembling Brake Caliper GS
Assembling Brake Caliper GS
Removing and Installing Front Brake Pads
Stripping down R 100R Brake Caliper
Assembling R 100R Brake Caliper
Removing Brake Line
Installing Front Wheel Brake
Installing Brake Claiper
Removing Rear Wheel Brake
Installing Brake Line
Removing Rear Wheel
Removing Brake Shoes
Removing Brake Lever
Installing Rear Wheel Brake
Installing Foot Brake Lever
Installing Brake Key and Brake Lever
Installing Brake Shoes
Suspension
Replacing Wheel Bearings
Installing Wheel Bearings
Removing Handlebars
Disassembling and Assembling Grip Units
Disassembling Left Grip Unit
Assembling Left Grip Unit
Removing Telescopic Fork
Disassembling Telescopic Fork GS
Removing and Installing Shaft Seal and Sliding Bush in Sliding Tube
Stripping down Telescopic Fork
Stripping down the Fixed Tube
Measuring Telescopic Fork Alignment
Examining Stanchions
Examining Bottom Fork Bridge
Examine Parallelisms of the Stanchions
Assembling Telescopic Fork GS
Assembling Telescopic Fork R 100 R
Assembling Stanchions
Removing and Installing ST Head Bearing
Removing and Installing Bottom Taper Roller Bearing
Examining Front Frame Section
Installing Telescopic Fork
Installing Handlebars
Installing Headlight and Instruments
Installing Front Wheel
Measuring Track Alignment
Removing and Installing Spokes
Examining Rims for Runout Centering
Front Wheel Rim
Rear Wheel Rim
Static Wheel Balancing
Centering Lateral Runout
Removing, Disassembling and Assembling Rear Spring Strut
Stripping down Input Bevel Pinion
Removing the Needle Roller Bearing
Installing the Needle Roller Bearing
Installing the Input Bevel Pinion
Assembling the Input Bevel Pinion
Installing Crown Wheel
Shimming the Crown Wheel
Adjusting Tooth Backlash
Checking Tooth Contact Pattern
Installing the Housing Cover
Shimming the Housing Cover
Removing and Installing Taper Roller Bearings
Installing Rear Wheel Drive
Installing Spring Strut
Frame Attachments
Installing Rear Wheel
Removing and Installing Rear Mudguard
Removing Rear Frame Section
Removing Rear Mudguard
Removing and Installing Side Stand, GS
Removing and Installing Cylinder Guard
Disassembling Rear Frame Section
Removing and Installing Kickstand
Removing, Disassembling and Assembling Installing Foot Rests
Removing and Installing Air Filter Box
Installing Foot Rests
Removing Air Filter Box
Exhaust System
Removing and Installing Battery Mount
Removing and Installing Steering Lock
Removing and Installing Exhaust System
Removing Main Silencer
Removing Main Silencer GS
Removing Front Silencer and Exhaust Manifold
Installing Front Silencer and Exhaust Manifold
Installing Main Silencer GS
Installing Main Silencer R100R
Gearbox
Removing Transmission
Disassembling Transmission
Removing and Installing Kick Starter
Removing Bearing Block for Shift Discs
Disassembling Bearing Block
Assembling Bearing Block
Removing and Disassembling Input Shaft
Assemlbing Input Shaft
Removing Output and Intermediate Shafts
Disassembling Output Shaft
Assembling Output Shaft
Replacing Roller Bearing of Input Shaft
Replacing Radial Seal for Input Shaft
Assembling Transmission
Calculating Thickness of Spacer Ring for End Play
Example of Calculation
Installing Transmission
Troubleshooting Transmission
Disassembling and Assembling Gear Shaft Linkage
Installing Shift Lever
Clutch
Removing and Installing Clutch
Engine
Fuel Preparation
Removing and Disassembling Fuel Tap
Removing and Installing Bowden Cable for Cold Start Device
Removing and Installing Bowden Cables for Throttle Control
Removing Carburetor
Disassembling Carburetor
Removing Nozzle Set
Assembling Carburetor
Removing Shed Fuel System
Removing Engine
Disassembling Engine
Removing Cylinder Head
Disassembling Cylinder Head
Checking Valve Guide for Wear
Reaming out Valve Guide
Replacing Valve Guides
Installing Valves
Removing Cylinder
Removing Conrod
Examining Piston and Cylinder
Examining and Repairing Conrod
Examining Conrd for Parallelism and Twisting
Removing Oil Pump
Examining Oil Pump
Assembling Oil Pump
Replacing Radial Seal for Crank Shaft Seal
Removing Chain Box Cover
Installing Seal
Replacing Radial Seal for Crankshaft Seal
Removing Camshafts
Examining Camshaft
Removing Crank Shaft
Determining Crankshaft Bearing Play
Removing Crankshaft Bearing
Removing Oil Sump and Intake Bell
Removing and Installing Belt Cover
Removing and Installing Bypass Valve
Assembling Engine
Installing New Crankshaft Bearing Bush in Bearing Cover
Examining Conrdo Bearing Play
Installing Crankshaft
Installing Camshaft
Attaching Chain Box Cover
Installing Oil Pump
Installing Piston
Installing Cylinder
Attaching Cylinder Head
Installing Engine
Installing Intake Bell and Oil Sump
Removing and Disassembling Oil Cooler
Troubleshooting Engine
Insufficient Compression Pressure
Poor Performance
Engine Pings
Technical Data
Engine Does Not Accelerate Properly
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Table of Contents
Troubleshooting
Troubleshooting
55
Troubleshooting transmission
121
Troubleshooting Engine
154
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This manual is also suitable for:
R 80 gs
R 100 pd
R 100 r
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