SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
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IMPORTANT SAFETY INSTRUCTIONS Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. WARNING: Risk of explosion or fire What Could Happen It is normal for electrical contacts within the motor and pressure switch to spark.
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WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen Failure to properly drain condensed water from tank, causing rust and thinning of the steel tank.
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WARNING: Risk of Electrical Shock What Could Happen Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
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WARNING: Risk of Burns What Could Happen Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. WARNING: Risk from Moving Parts What Could Happen Moving parts such as the pulley, flywheel, and belt can cause serious injury if they come into contact with you or your clothing.
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WARNING: Risk of Unsafe Operation What Could Happen Unsafe operation of your air compressor could lead to serious injury or death to you or others. SAVE THESE INSTRUCTIONS HAZARD...
4. Circuit is equipped with 15 amp circuit breaker or 15 amp time delay fuse. If any of the above conditions cannot be met, or if operation of the air compressor repeatedly causes interruption of the power it may be necessary to operate it from a 20 amp circuit.
HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air compressor pump and shroud are designed to allow for proper cooling.
If these grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded, have the installation checked by a qualified electrician. IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK. Do not modify the plug provided. If it does not fit the available outlet, a correct outlet should be installed by a qualified electrician.
“cut-out” pressure. Safety Valve (C): If the pressure switch does not shut off the air compressor at its “cut-out” pressure setting, the safety valve will protect against high pressure by “popping out” at its factory set pressure (slightly higher than the pressure switch “cut-out”...
You know that the cooling system is working when air is being expelled. Air Compressor Pump (not shown: Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet.
Serious damage may result if the following break-in instructions are not closely followed. This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced. Make sure the On/Auto/Off lever is in the "OFF" position.
The compressor is ready for use. NOTE: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is being used to operate a sprayer DO NOT place near the spray area.
Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis.
Place new air filter into filter cover. Refer to the "Repair Parts" for the correct part number. Replace air filter cover and lock into place. Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves. 16- ENG...
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Before servicing: • Unplug or disconnect electrical supply to the air compressor. • Bleed tank of pressure. • Allow the air compressor to cool.
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Before you store the air compressor, make sure you do the following: Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. Set the On/Auto/Off lever to "OFF". Turn the regulator counterclockwise and set the outlet pressure to zero.
Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM...
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PROBLEM Pressure reading It is normal for “some” on the regulated pressure drop to occur. pressure gauge drops when an accessory is used. Possible defect in safety Knocking Noise. valve. Defective check valve. Prolonged excessive use of Compressor is air. not supplying enough air to Compressor is not large...
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PROBLEM Regulator will Damaged regulator. not shut off air outlet. Motor will not Motor overload protection run. switch has tripped. Tank pressure exceeds pressure switch “cut-in” pressure. Extension cord is wrong length or gauge. Check valve stuck open. Loose electrical connections. Check wiring connection Possible defective motor or starting capacitor.
• Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s). • Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
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