Superwinch X1 Owner's Manual

12 & 24 volt dc electric winches
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OWNER'S MANUAL
INSTALLATION
OPERATION
MAINTENANCE
SAFETY PRECAUTIONS
REPAIR PARTS
MO DEL X1 & X1 F
12 & 24 Volt DC Electric Winches
CAUTION
READ AND UNDERSTAND THIS MANUAL
BEFORE INSTALLATION AND OPERATION
OF YOUR SUPERWINCH PRODUCT.

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Summary of Contents for Superwinch X1

  • Page 1 OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE • • SAFETY PRECAUTIONS REPAIR PARTS • MO DEL X1 & X1 F 12 & 24 Volt DC Electric Winches CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF YOUR SUPERWINCH PRODUCT.
  • Page 2: Specifications

    INTRODUCTION Thank you very much for purchasing a Superwinch product. We hope and expect that you will be pleased with the performance and reliability of this unit. When requesting information or ordering replacement parts; always give the following information: Winch Part Number 2.
  • Page 3: General Safety Information

    Do not stand between the these safety guidelines winch and load. 1. The X1 winch is rated at 2,000 INSPECT WIRE ROPE AND lbs. (single-line) capacity. DO NOT EQUIPMENT FREQUENTLY. A OVERLOAD.
  • Page 4 NEVER HOOK THE WIRE ROPE rope in the winch, causing dam­ Use a nylon BACK ONTO ITSELF. age to the wire rope or winch sling (Superwinch Part No. 1509). itself. Hooking the wire rope onto itself can damage the rope (Figure Wrong...
  • Page 5: Installation

    HOLD LOADS IN PLACE. Use other means of securing INSTALLATION loads such as tie down straps, Superwinch offers a wide variety of tie down straps. Contact your TOOLS NEEDED FOR MOUNTING local Superwinch dealer. AND WIRING...
  • Page 6 (PIN wiring kit 1520) is available The red wire from the switch is from Superwinch. connected to the circuit protector When extending the lead wires for terminal using the hardware pro­ rear vehicle mount, always use 8 vided.
  • Page 7 From Switch Circuit Protector Battery cable Figure connection to the battery positive Secure the switch to the motor by terminal is not possible because of tightening the round thumb screw the terminal design, connect the on the outside of the switch (Figure 12).
  • Page 8: Operation

    (4,200 rope that is feet long dency for a load to backdrive the breaking s rength). Always replace the winch. wire rope with Superwinch replace­ 1511 (see ment wire rope, P/N Replacement Parts List). Figure A WARNING as a load holding device.
  • Page 9 3/16" diameter galvanized air­ craft type 7 x 9 wire rope (4,200 lb. breaking strength). Always replace the wire rope with Superwinch replacement wire rope, PIN 1511 (See pages 12 and 13). Figure 16 Figure 15...
  • Page 10: Troubleshooting

    windings, damaging the wire TROUBLE SHOOTING rope. To prevent this problem, keep the wire rope tightly and If the winch motor labors and then evenly wound on the drum at all stops, the load is too great. times. During winching, periodi­ cally check to see that the wire Evidence this will be a motor...
  • Page 11 PREVENT KINKS BEFORE THEY OCCUR. Figure This is the stan of a kink. At this time, the wire rope should straightened. b.The wire rope was pulled loop has tightened into a kink. Wire rope is now permanently damaged must be replaced.
  • Page 12: Replacement Parts List

    REPLACEMENT PARTS LIST � A - 1 3 Reference Number Description Part Number 89 32300 Handsaver Rotating Gear Drum 90-32038 Perimeter Bearing 90-23137 90-23140 Carrier Bearing 90-23138 Planetary Gearing Assembly Nylon Step Washer 90 12418 10 Tooth Sun Gear 90-22865 Flat Thrust Washer 90-23120-08 Stationary Ring Gear w/ Needle Bearing...
  • Page 13 REPLACEMENT PARTS LIST �---------�----------� e�,otamxm@ �--------------------� Reference Part Number Number Description 89 32300 Handsaver 90-32057-01 Rotating Drive Shaft Assembly 90-32054 Drum Assembly 90-23137 Perimeter Bearing 90 23140 Carrier Bearing 90-23138 Planetary Gear Assembly 90-12418 Nylon Step Washer 90-22865 10 Tooth Sun Gear 90 23120-08 Flat Thrust Washer 90-32425...
  • Page 14 REPLACEMENT PARTS LIST (CONT.) Reference Number Description Part Number 90-12520 Freewheel Label 90-12417 Handsaver Label 1519 Repair Swltch with Leads 90-22873 (12V) Assembly of two Circuit Breakers on bracket 90-22873-01 (24V) Assembly of two Circuit Braekers on bracket 90-23164-04 Cable Retainer 2227 Pulley Block...

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