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Summary of Contents for nifty SD50 Series
- Page 1 SD50 Operating & Safety Instructions MODEL SD50 SERIES Niftylift Limited 1525 S.Buncombe Road Greer SC 29651 www.niftylift.com e-mail: niftyusa@niftylift.com Tel: 864-968-8881 Fax: 864-968-8836 M50402/05...
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Page 3: Table Of Contents
SD Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the SD50 Self Drive (SD) Series 1.4 General Specification 1.5 Identification 1.6 EC Declaration of Conformity SAFETY 2.1 Mandatory Precautions 7-10 2.2 Environmental Limitations 2.3 Noise &... -
Page 4: Introduction And General Information Page
SD Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with proper safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
SD Series Operating & Safety Instructions SCOPE These operating instructions contain all the necessary information required to allow the safe operation of Niftylift SD50, powered by electric (DC), diesel or gasoline engine, or a combination of these. For further technical information, circuit diagrams and specific instructions for all maintenance which may need to be carried out by specialist trained personnel, see the associated Workshop and Parts manual for your model of machine. -
Page 6: General Specification
SD Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE SD50 MAXIMUM HEIGHT - WORKING 56ft 1in MAXIMUM HEIGHT - BASKET 49ft 6in MAXIMUM HEIGHT - STOWED 6ft 11in MAXIMUM OUTREACH 28ft 6in MAXIMUM WIDTH 5ft 3in MAXIMUM LENGTH - STOWED 18ft 4in MAXIMUM CAPACITY 500lb... -
Page 7: Identification
SD Series Operating & Safety Instructions IDENTIFICATION (USA PLATE) This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. USA 03/16... -
Page 8: Ec Declaration Of Conformity
SD Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) USA 03/16... -
Page 9: Safety
SD Series Operating & Safety Instructions Safety MANDATORY PRECAUTIONS When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects of the machines operation it should be ensured that each operator has READ and fully UNDERSTOOD the relevant manual covering machine use, maintenance and servicing. - Page 10 SD Series Operating & Safety Instructions 2.1.9 Only operate the Niftylift on a firm, level surface. 2.1.10 Never position any part of the Niftylift within the Minimum Approach Distances of any electrical power line, conductor, or similar stated in Occupational Safety and Health Administration Regulations for CFR 1910.333(c) for Minimum Approach Distance for electrical wires.
- Page 11 SD Series Operating & Safety Instructions 2.1.21 Before and during driving while the basket is elevated the operator shall maintain a clear view of the path of travel, maintain a safe distance from obstacles, debris, drop offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
- Page 12 SD Series Operating & Safety Instructions 2.1.35 When the machine is not in use always stow the booms correctly. NEVER LEAVE THE KEYS IN THE MACHINE, if it is to be left for any period of time. Use wheel chocks if leaving on an incline. 2.1.36 The engine must be shut down while fuel tanks are being filled.
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Page 13: Environmental Limitations
SD Series Operating & Safety Instructions ENVIRONMENTAL LIMITATIONS All Niftylift Self Drives are limited to operation as previously described. Unless specifically configured otherwise, the machine will have short time rating for operation in extreme temperatures, i.e. reduced battery cycle times for low temperatures, e.g. freezers, food storage etc, cooling limitations for high temperatures, i.e. -
Page 14: Preparation And Inspection
SD Series Operating & Safety Instructions Preparation and Inspection UNPACKING Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the responsibility of the dealer and/or owner and/or leaser to ensure the Niftylift has not been damaged in transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial basket is put into service. -
Page 15: Pre-Operational Safety Check Schedules
SD Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial platform shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 16 SD Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Inspect the engine fuel tank for damage or leaks. Check the condition of the fuel filter and hydraulic oil filter. Check hydraulic hoses for cracks, leaks, blistering and excessive abrasion. Check the wheel nuts (torque 65ft lbs / 86Nm).
- Page 17 SD Series Operating & Safety Instructions 3.3.5 STRUCTURAL INSPECTION A structural inspection is required to verify the structural integrity of critical components of the aerial platform and for its stability as originally manufactured in accordance with the Standard in effect at the time of manufacture.
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Page 18: Placard, Decals And Installation
P19090 Manual Hand Pump P21970 General Warning P14921 Head Protection P15383 Serial Plate P14801 SWL 200kg Nifty SD170 - Grey P14600 P14390 Niftylift.com Cage levelling P10853 P14928 Hydraulic Controls – 4 lever P14927 Hydraulic Controls – 5 lever Warning Stripes P14864 If E-Stop disabled…... - Page 19 SD Series Operating & Safety Instructions P19699 Charger socket P21404 Cage tie-down warning P24787 Power to cage socket P25250 ANSI compliance P18192 Safe Entry Cage P24893 E-Stop background - Yellow P19986 Brake release valve P25907 Outrigger bypass valve USA 03/16...
- Page 20 SD Series Operating & Safety Instructions USA 03/16...
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Page 21: Torque Requirements
SD Series Operating & Safety Instructions TORQUE REQUIREMENTS BOLT QUALITY/SIZE Tightening torque in lbs ft (Nm) Plated Unplated Grade 10.9 12.9 10.9 12.9 5 (7) 8 (10) 9 (12) 6 (8) 8 (11) 10 (13) 13 (17) 18 (25) 22 (29) 14 (19) 20 (27) 23 (32) -
Page 22: Operation
SD Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the canopy, the encapsulated control board comprises of a PCB (printed circuit board) design which incorporates all of the relays to control the machine operation. - Page 23 SD Series Operating & Safety Instructions 4.1.7 BOOM SWITCH: - Mounted on the boom rest on Boom 1, and operated by the upper boom, this switch controls both the operation of the tilt alarm sensor, and the outrigger interlock. With the booms in the stowed position, the tilt alarm sensor is bypassed, allowing the machine to negotiate slopes in excess of the permissible working angle, without isolating the drive function.
- Page 24 SD Series Operating & Safety Instructions 4.1.14 GASOLINE BOX:- Located adjacent to the gasoline engine, the Gasoline Box combines all of the functions for dual power operation, as well as controlling the gasoline engine itself. The relays in this box control Starting, High Throttle, Pump Dump, Duty Selector and Engine Stop. There is also an integral Thermal trip, which protects the Throttle solenoid and other functions.
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Page 25: Setting Up Procedures
SD Series Operating & Safety Instructions SETTING UP PROCEDURES FAILURE TO DEPLOY THE OUTRIGGERS CORRECTLY COULD RESULT IN DEATH OR SERIOUS INJURY. ALL MODELS Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. Position Niftylift on firm ground, bearing in mind range of boom movement so that any overhead obstructions or possible hazards such as, but not limited to, power cables, telephone lines, drains, manhole covers, etc. -
Page 26: Ground Control Operation
SD Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Ensure all red emergency stops are out. Turn key switch at ground control station to ground (i.e. fully down). Ensure selector hand valve (if applicable) is turned to basket position (i.e. - Page 27 SD Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Use manual hand pump to manoeuvre machine into a safe place. Base or basket controls can be used whilst the hand pump is being operated. Only when the machine is fully stowed should the flow be directed to the outrigger controls in order to recover the outriggers.
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Page 28: Basket Control Operation
SD Series Operating & Safety Instructions BASKET CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. - Page 29 SD Series Operating & Safety Instructions 4.4.2 BASKET PUSH-BUTTON CONTROLS STATION (BI-ENERGY MODEL SHOWN) 4.4.3 DRIVE AND OUTRIGGER FUNCTIONS Situated at the top of Boom 1 (superstructure) is the 4 lever drive/outrigger hand valve. These control the following functions: Control the jack deployment as indicated on the label below. (Mounted adjacent to the jack control position).
- Page 30 SD Series Operating & Safety Instructions 4.4.4 BOOM CONTROLS Never exceed the maximum basket capacity of 500lb. Check below, above and around the basket for any obstruction or hazards before operating any function. Depress foot switch or push and hold green power button. Select lever 1, 2, 3, 4, 5 or 6 for desired boom function.
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Page 31: Driving Controls
SD Series Operating & Safety Instructions DRIVING CONTROLS DO NOT OPERATE THE NIFTYLIFT WHILST ELEVATED UNLESS ON A FIRM, LEVEL SURFACE FREE FROM ANY POSSIBLE OBSTRUCTIONS OR HAZARDS BOTH AT GROUND LEVEL AND OVERHEAD. Check proposed route for possible hazards, obstructions and personnel. Depress foot switch located in basket floor (if applicable). -
Page 32: Batteries And Charging
SD Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. (Note: To recharge batteries fully from flat takes approx. - Page 33 SD Series Operating & Safety Instructions Some machines are fitted with a Battery Management System, which permanently monitors the condition of the batteries. When the batteries become discharged to 20% of their capacity the management system will begin to "shut down" the hydraulic power packs. This causes the drive/boom operating system to alternately stop and start, signalling to the operator that re-charging is necessary.
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Page 34: Transporting, Towing, Craneage, Storage And Setting To Work
SD Series Operating & Safety Instructions TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK 4.7.1 TRANSPORTING If a work platform is to be moved over a longer distance, whether the machine is trailer mounted, vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are attached to the machine. - Page 35 SD Series Operating & Safety Instructions 4.7.2 TOWING - Gearbox drive motors with integral hydrostatic brakes Towing the Niftylift in case of an emergency. If parked on a slope securely chock all wheels. Remove front cover: locate brake release valve (red, square knob) and turn anti-clockwise. The wheel motors are now free of the hydraulic circuit.
- Page 36 SD Series Operating & Safety Instructions If machine is to be left out-of-doors or in a hostile environment, cover with suitable weatherproof media to prevent deterioration. 4.7.5 SETTING TO WORK Before use each day and at the beginning of each shift the machine shall be given a visual and functional test including, but not limited to, the following Check all lubrication points for adequate application of grease, oil etc.
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Page 37: Emergency Controls
SD Series Operating & Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND/OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR'S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the EMERGENCY CONTROLS. -
Page 38: Responsibilities
SD Series Operating & Safety Instructions Responsibilities CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 39: Inspection/Service/Pre-Hire Check List
SD Series Operating & Safety Instructions INSPECTION/SERVICE/PRE-HIRE CHECK LIST MACHINE SERIAL NO TOWING PASS FAIL Machine secured on trailer Straps correctly positioned and tightened Wheels chocked if necessary AXLES, WHEELS AND BRAKES Wheels are secure, tyre condition acceptable Wheel bearings O.K. Brake linkages and cables secure Brake shoe wear not excessive Machine climbs slope... - Page 40 SD Series Operating & Safety Instructions TILT ALARM PASS FAIL Booms raised on slope - drive disabled, siren tone constant Boom operation unaffected Booms lowered - drive restored INTERNAL (POWER PACK) Power pack and all components secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger/control box secure...
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