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Polaris 2010 Breeze Owner's Manual

Polaris industries 2010 breeze automobile owner's manual
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Pantone 426 C
Owner's Manual
for Maintenance and Safety

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  • Page 1 Pantone 426 C Owner's Manual for Maintenance and Safety...
  • Page 2 Pantone 426 C 15°. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No.
  • Page 3 • Neighborhood vehicles (NVs) • Victory Motorcycles ® We believe Polaris sets a standard of excellence for all utility and recre- ational vehicles manufactured in the world today. Many years of experi- ence have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever produced.
  • Page 4 POLARIS, THE WAY OUT are registered trademarks of Polaris Industries Inc. Copyright 2009 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation.

  • Page 5: Table Of Contents

    Specifications ......74 Polaris Products......75 Troubleshooting .

  • Page 6: Introduction

    The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury.
  • Page 7 Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your Polaris vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.

  • Page 8: Vehicle Identification Numbers

    Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of your existing keys.

  • Page 9: Safety

    Loss of control may occur at higher speeds. Do not install on a Polaris vehicle any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.

  • Page 10: Safety

    SAFETY Operator Safety WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

  • Page 11: Using Alcohol Or Drugs

    SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling. Always ensure a minimum of 5 air changes per hour in the charging area.

  • Page 12: Operator Safety

    Accessories Non-approved accessories may seriously affect vehicle stability. Using accesso- ries not approved by Polaris for use on this vehicle could cause loss of control or an accident. Never operate with accessories not approved by Polaris for use on this vehicle.

  • Page 13: Carrying A Passenger

    SAFETY Operator Safety Carrying a Passenger Never carry a passenger until you have operated this vehicle for at least two hours and have completed the New Operator Driving Procedures outlined on pages 40-41. Passengers must always be seated in a passenger seat with seat belt secured.

  • Page 14: Turning Improperly

    Operator Safety Turning Improperly Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual. Avoid sharp turns. Never turn at a fast speed. Never make abrupt steering maneuvers.

  • Page 15: Improper Hill Climbing

    SAFETY Operator Safety Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in the owner's manual. See page 45. Crossing Slopes Crossing a slope is not recommended.

  • Page 16: Improper Tire Maintenance

    SAFETY Operator Safety Operating on Slippery Terrain Operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippery or loose terrain. Always use extra caution on rough, slippery or loose terrain. Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person.

  • Page 17: Skidding Or Sliding

    SAFETY Operator Safety Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn. Never operate over obstacles. Skidding or Sliding Skidding or sliding can cause loss of control or overturn. Always follow proper procedures for operating on slippery surfaces as described in the owner's manual.
  • Page 18 • Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the bat- teries, or cover the exposed terminals with an insulating material. FOR MORE INFORMATION ABOUT SAFETY call Polaris at 1-800-342-3764.
  • Page 19 If an informational or graphic label becomes illegible or comes off, con- tact your Polaris dealer to purchase a replacement. Replacement safety labels are provided by Polaris at no charge. The part number is printed on the label. Warning General...

  • Page 20: General Warning

    SAFETY Safety Labels and Locations General Warning WARNING READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. • This vehicle does not comply with Federal Regulations for on highway use. Check local laws for usage restrictions. TO OPERATE: 1. Turn Key to ON position 2.
  • Page 21 SAFETY Safety Labels and Locations Age Warning WARNING Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver’s license.
  • Page 22 Safety Labels and Locations Discretionary Warning WARNING IMPROPER VEHICLE OPERATION CAN RESULT IN SEVERE INJURY OR DEATH. • Do not start vehicle until all occupants are seated. • Remain seated, holding handles while the vehicle is in motion. • Operate from Driver’s side only. •...
  • Page 23 SAFETY Safety Labels and Locations CAUTION, MASTER SWITCH CAUTION • When towing the vehicle, the Master ON- OFF Switch MUST be in the OFF position or severe motor damage will occur. • Place the Master ON-OFF Switch in the OFF position before disconnecting batteries or servicing the vehicle.
  • Page 24 SAFETY Safety Labels and Locations Passenger Safety Warning WARNING • DO NOT get on or off vehicle while it is in motion. • Remain seated, holding handles while the vehicle is in motion. • Always wear your seatbelt to prevent ejection from vehicle.
  • Page 25 Keep vent caps tight and level. In event of injury, flush with water and seek medical attention immediately. • Always ensure batteries are properly fastened. CONTACT YOUR AUTHORIZED POLARIS DEALER FOR ANY BATTERY RELATED QUESTIONS. Battery Connection Battery Connection Decal...

  • Page 26: Features And Controls

    Component Locations Canopy Steering Wheel Adjustable Headlights Adjustable Front Shocks FRONT VIEW Turn Signal Lever/ Hazard Lights Grab Han- dles Turn Signal Lights...
  • Page 27 Component Locations REAR VIEW Tail Light/Brake Light/Running Light FEATURES AND CONTROLS Hand Hold Passenger Seat T-Bar Passenger Seat Grab Handle Passenger Seat Footrest...
  • Page 28 FEATURES AND CONTROLS Component Locations A Pillar Drink Rail Charging Receptacle SIDE VIEW Seat Belts Battery Compartment Under Seat B Pillar Bag Retainer...

  • Page 29: Key Switch

    FEATURES AND CONTROLS Forward/ Headlight Battery Accessory Switch Reverse Switch Discharge Power Outlet Switch Indicator 12V Accessory Power Outlet A 12V power outlet is provided for charging cell phones and GPS devices. Connected devices should not a exceed 2A or 24W rating. Key Switch Use the key switch to turn the electrical power on or off.

  • Page 30: Headlight Switch

    FEATURES AND CONTROLS Forward/Reverse Switch When the Forward/Reverse switch is in the center position, the vehicle is in neutral and will not operate. Select for- ward or reverse to operate the vehicle. Push the top of the switch to select for- ward operation.
  • Page 31 FEATURES AND CONTROLS Battery Discharge Indicator (BDI) The battery discharge indicator shows the amount of energy removed from the batteries. 70% discharge is indi- cated by the second to the left LED bar flashing. Full charge is indicated when the rightmost led BAR IS LIT. Avoid discharging the batteries more that Battery Discharge Indicator 80%.

  • Page 32: Multifunction Light

    FEATURES AND CONTROLS Master On/Off Switch The master switch is located under the seat on the passenger side of the battery box. The switch must be in the ON position (for- ward) for the vehicle to operate. The switch must be moved to the OFF position for: •...
  • Page 33 2 Flashes Move the master on/off switch to OFF. Inspect electrical con- nections to the direction selector switch. Return the master on/ off switch to ON. If the light continues to flash, see your Polaris dealer for service. 3 Flashes Move the master on/off switch to OFF.
  • Page 34 FEATURES AND CONTROLS Batteries This vehicle is equipped with six 8-volt batteries that supply the power needed to operate the vehicle. Refer to the battery maintenance section beginning on page 71 for battery safety warnings and safe handling and maintenance procedures. •...

  • Page 35: Park Brake

    Depress the brake pedal with moderate pressure to slow or stop the vehi- cle. If any of the following occurs when the brakes are applied, see your Polaris dealer for service promptly: • Vehicle swerves • Vehicle fails to stop...
  • Page 36 FEATURES AND CONTROLS Accelerator Pedal Depress the accelerator pedal to release the park brake and increase vehicle speed. The key must be ON and the direction selector switch must be in either FORWARD or REVERSE. Release the pedal to decrease speed. Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum designed speed.
  • Page 37 FEATURES AND CONTROLS Seats Driver’s Seatback Adjustment There is not an adjustment for the front seat base or rear seats.You can adjust the driver’s side seatback. To adjust pull on the knob on the driver’s side B-pillar. Rotate the seat- back into the desired position and ensure the knob completely returns to its starting position.

  • Page 38: Seat Cleaning

    FEATURES AND CONTROLS Seats Open Seat to Access Batteries To Flip the Seat Up for Service 1. Make sure the driver’s side seatback is in rearmost position 2. Rotate the driver and passenger buckles underneath the seatbacks 3. Grasping the driver or passenger side armrest, rotate the seat for- ward until it rests against the steering wheel.

  • Page 39: Seat Belt Inspection

    3. Check the belt webbing for wear, cuts or damage. If any irregulari- ties are found, have the seat belt system checked and/or replaced by an authorized Polaris dealer. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.

  • Page 40: Passenger Seat/Bag Retainer

    FEATURES AND CONTROLS Passenger Seat/Bag Retainer To access the passenger seat, lift the passenger seat release handle and push down the seat until it is securely resting on the passenger seat bumpers. Pull the passenger T-bar handle forward until it latches. To access the bag retainer, lift on the passenger seat release handle and push the passenger T-bar handle down.

  • Page 41: Operation

    Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper operation Ensure proper operation Check operation, apply Polaris dielec- tric grease when lamp is replaced Push down on both seat backs to ensure the latches are secure Check length of belt for damage,...

  • Page 42: New Operator Driving Procedures

    New Operator Driving Procedures 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Disconnect the battery charger (if connected). See page 72. 3. Perform the pre-ride inspection. See page 39. 4. Do not carry a passenger until you have at least two hours of driving experience with this vehicle.
  • Page 43 New Operator Driving Procedures Stopping 1. Release the accelerator pedal completely. 2. Depress the brake pedal and brake to a complete stop. Parking 1. Stop the vehicle on a level surface. 2. Engage the park brake. Tip: A roll-away alert will sound if the vehicle begins to roll away after being parked.
  • Page 44 Driving with Passengers 1. Complete the New Operator Driving Procedures outlined on pages 40-41. 2. Perform the pre-ride inspection. See page 39. 3. Make sure all occupants are properly seated and have their seatbelts secured. 4. Slow down. Always travel at a speed appropriate for your skills, your passenger's skills, and operating conditions.
  • Page 45 Battery Use • New batteries should be given a full charge before use. • New deep cycle batteries need to be cycled several times before reaching full capacity (50-125 cycles, depending on type). Capacity will be limited during this time. Always make sure that all electrical accessories are grounded directly to the battery (-) post.

  • Page 46: Driving On Slippery Surfaces

    Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.

  • Page 47: Driving Uphill

    Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. 2. Avoid steep hills (15° maximum). 3. Drive straight uphill. 4. Never climb hills with excessively slippery or loose surfaces. 5. Proceed at a steady rate of speed and accelerator position. Never apply full throttle suddenly.

  • Page 48: Driving Downhill

    OPERATION Driving Downhill Whenever descending a hill, follow these precau- tions: 1. Avoid steep hills (15° maximum). 2. Always descend a hill with the direction selector switch in for- ward. Never descend a hill with the switch on neutral. WARNING! Coasting down a hill could result in excessive speed, which could result in loss of control.

  • Page 49: Driving In Reverse

    Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obsta- cles or people behind the vehicle. 2. Apply the pedal lightly. Never press quickly on the accelerator pedal. 3. Back slowly. 4. Apply the brakes lightly for stopping.
  • Page 50 OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper pro- cedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hill is unavoid- able, follow these precau- tions: 1.

  • Page 51: Parking On An Incline

    OPERATION Parking on an Incline A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precau- tions: 1. Set the Parking Brake. 2. Turn the Forward/Reverse switch to Neutral. 3.

  • Page 52: Hauling Cargo

    OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

  • Page 53: Towing The Vehicle

    Towing the Vehicle Follow these procedures when towing the vehicle: 1. Place the direction selector switch in the NEUTRAL position. 2. Move the master ON/OFF switch to the OFF position. 3. Turn the key off. 4. Always follow these precautions when towing this vehicle: •...
  • Page 54 3. Remove the key to prevent loss during transporting. 4. If the trailer is not enclosed, remove the windshield (if equipped). 5. Always tie the frame of the Polaris vehicle to the trailer securely with suitable straps or rope. 6. Always follow these precautions when trailering the vehicle: •...

  • Page 55: Cleaning

    Do not allow these types of products to contact the vehicle. The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  • Page 56: Cleaning

    • Wheel bearings • Brakes • Cab and body panels • Labels and decals If warning and safety labels are damaged, contact your Polaris dealer for free replacement. Grease all zerk fittings immediately after washing. Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle.

  • Page 57: Storage

    Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 53. 2. Clean the batteries. See page 72. 3.
  • Page 58 STORAGE Removal from Storage 1. Inspect all battery connections. 2. Verify that batteries are fully charged. 3. Verify that tire pressure is at specification. 4. Perform the pre-ride inspection. See page 39. 5. Inspect and verify the tightness of the bolts, nuts and other fasteners. 6.

  • Page 59: Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer. Record maintenance and service in the Maintenance Log beginning on page 82.

  • Page 60: Maintenance

    Perform these operations more often for vehicles subjected to severe use. Have an authorized Polaris dealer perform these services. WARNING! Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services.
  • Page 61 Steering Kingpins Wiring Front wheel bearings Toe adjustment Headlight aim Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer perform these services. Maintenance Interval (whichever comes first) Miles (Km) 30 H 300 (500)

  • Page 62: Lubrication Recommendations

    Item Steering Kingpins Brake and Accelerator pedals Lube Polaris Premium all Season Grease or grease conforming to NLGI No. 2 Polaris Premium all Season Grease or grease conforming to NLGI No. 2...
  • Page 63 MAINTENANCE Transaxle Transaxle Specification Chart Use of other fluids may result in improper operation of components. Transaxle Lubricant Capacity Fill Plug Torque Transaxle Lubricant Gear- 12 oz. 20-30 ft. lbs. case Polaris PN (355 ml) (27-41 Nm) 2873602...
  • Page 64 Speed Control System/Accelerator Pedal WARNING Failure to check or maintain proper operation of the accelerator pedal system can result in an accident and lead to serious injury or death if the accelerator pedal sticks during operation. Never start or operate this vehicle if it has a sticking or improperly oper- ating accelerator pedal.

  • Page 65: Steering Wheel Inspection

    1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3. If there is excessive freeplay or strange noises, or the steering feels rough or "catchy," have the steering system inspected by an autho- rized Polaris dealer. MAINTENANCE...

  • Page 66: Suspension Settings

    Suspension Settings The front suspension shocks are preload adjustable, with three settings on each axle. Lowest (Softest) Setting Highest (Stiffest) Setting Adjustment The suspensions are set on the middle setting at the factory. This setting is appropriate for nearly all riding conditions. •...

  • Page 67: Tire Rotation

    MAINTENANCE Tires WARNING Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8" (3 mm) or less. Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury.
  • Page 68 MAINTENANCE Axle and Wheel Nut Torque Specifications Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Front 40 ft. lbs. (54 Nm) Rear 95-115 lbs. (129-156 Nm) Fastener Wheel Lug Nut...

  • Page 69: Wheel Removal

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. Wheel Removal 1. Position the vehicle on a flat level sur- face.

  • Page 70: Wheel Installation

    MAINTENANCE Tires Wheel Installation 1. Place the transmis- sion in NEUTRAL. 2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the out- side and rotation arrows on the tire point toward for- ward rotation.

  • Page 71: Headlight Lamp Replacement

    Lights WARNING! Poor lighting while driving can result in severe injury or death. Headlight and tail light lenses become dirty during normal operation. Wash the headlights frequently to maintain lighting quality. Headlight Lamp Replacement Do not service the headlamps until they've cooled sufficiently. 1.

  • Page 72: Brake Lights

    MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1. Turn the ignition switch to the ON position. 2. Apply the brakes.If the light doesn't come on, check the wiring, the brake switch or the tail light assembly.
  • Page 73 Batteries WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handling the batteries. WARNING Charging a damaged battery can result in serious injury. Never attempt to charge a frozen or bulging battery.

  • Page 74: Battery Cleaning

    Batteries Battery Cleaning If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly.

  • Page 75: Battery Fluid

    MAINTENANCE Batteries Battery Fluid A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Add only distilled water. Tap water contains minerals that are harmful to a battery. Batteries should always be watered after charging unless plates are exposed before charging.

  • Page 76: Specifications

    Gross Vehicle Weight Rear Seat Capacity Maximum Weight Capacity Rear Gearcase Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Motor Front Suspension Rear Suspension Driving System Type Shift Type Drive Ration Final Tire Size Front/Rear Tire Pressure-Front Tire Pressure-Rear Brakes Headlights Tailights Brake lights Auxiliary DC Outlet...

  • Page 77: Polaris Products

    Premium All Season Grease (3 oz. cartridge) 2871423 Premium All Season Grease (14 oz. cartridge) 2871515 Premium U-Joint Lube (3 oz.) 2871551 Premium U-Joint Lube (14 oz.) 2871329 Dielectric Grease (Nyogel 2871956 Loctite POLARIS PRODUCTS Description Additives / Miscellaneous 565 Thread Sealant...

  • Page 78: Troubleshooting

    TROUBLESHOOTING Vehicle Doesn’t Operate Possible Cause Low battery voltage Loose battery connections Loose contactor connections Loose electronic control box connections Accelerator pedal depressed when turning the key switch on Solution Recharge the battery overnight Check all connections and tighten Check all connections and tighten Inspect, clean, reinstall connectors Return accelerator pedal to rest position...

  • Page 79: Warranty

    WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIM- ITED WARRANTY on all components of your Polaris vehicle against defects in mate- rial or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty.
  • Page 80 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle that...
  • Page 81 HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a Polaris Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registra- tion form to the dealer.

  • Page 82: How To Get Service

    If you are traveling temporarily outside the country where your vehicle was purchased, you should take your vehicle to an authorized Polaris dealer. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence.
  • Page 83 If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied.

  • Page 84: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 86: Index

    INDEX Accelerator Pedal....34 Adjustment Seat ..... 35 Axle Nut Torque .

  • Page 87: Index

    Periodic Maintenance Chart ..57-59 Polaris Products ....75 Polishing the Vehicle ... . 54 Power Outlet .

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