1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Offroad Vehicle
  5. PZ500D
  6. Owner's manual

Yamaha PZ500D Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

SNOWMOBILE
OWNER'S MANUAL
PZ500D
PZ500MLD
VT500XLD
LIT-12628-02-08
8DJ-28199-11

Advertisement

Table of Contents
loading

Related Manuals for Yamaha PZ500D

Summary of Contents for Yamaha PZ500D

  • Page 1 SNOWMOBILE OWNER’S MANUAL PZ500D PZ500MLD VT500XLD LIT-12628-02-08 8DJ-28199-11...

  • Page 2: Machine Identification

    861-015 Record your frame number, engine number (Primary I.D.) and key number in the spaces provided, to assist you in ordering spare parts from your Yamaha dealer. 1 The frame number is the nine-digit number stamped 860-002 on the frame of the machine. (See Fig. Å) 2 The model code number is the first three digits of the frame number.
  • Page 3 Should major repairs ever be required, you are advised to consult a nearby Yamaha dealer who has the techniques, tools and parts to ensure your satisfaction. We hope that the information within this booklet will help you enjoy many hours of pleasure with your Yamaha snowmobile.
  • Page 4 COMPLETELY BEFORE OPERATING THE MACHINE. NOTE: 851-005 • Yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be minor discrepancies between your machine and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.

  • Page 5: Table Of Contents

    ESS01300 CONTENTS YAMAHA MOTOR CORPORATION, THROTTLE OVERRIDE SYSTEM U.S.A. SNOWMOBILE LIMITED (T.O.R.S.) CHECK ......6-2 WARRANTY ........1-1 BRAKE ..........6-3 YAMAHA EXTENDED SERVICE BRAKE FLUID LEAKAGE ....6-4 V-BELT ..........6-4 (Y.E.S.) ..........1-4 DRIVE V-BELT GUARD ....6-4 DRIVE TRACK ........
  • Page 6 PERIODIC MAINTENANCE ....8-1 MAINTENANCE CHART ....8-1 TOOL KIT .......... 8-4 SPARK PLUG INSPECTION ..... 8-4 ENGINE IDLE SPEED ADJUSTMENT ........8-5 THROTTLE CABLE ADJUSTMENT .. 8-6 OIL PUMP CABLE ADJUSTMENT ..8-6 CARBURETOR ADJUSTMENT ..8-7 HIGH ALTITUDE ADJUSTMENTS ..8-9 FAN BELT ........

  • Page 7: Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

    WARRANTY PERIOD: WARRANTY TRANSFER: To transfer any remain- 1. All Yamaha snowmobiles shall be warranted for a ing warranty from the original purchaser to any subse- term of one (1) year from the date of purchase, plus quent purchaser, it is imperative that the machine be a special early-season extension (if applicable).
  • Page 8 TENSION specified in the Owner’s Manual? A special warranty extension is available for all new A. No. The warranty on a new Yamaha cannot be Yamaha snowmobiles purchased between June 1 and “voided” or “cancelled.” However, if a particular fail- December 1.

  • Page 9: Change Of Address

    Mail to: YAMAHA MOTOR CORPORATION, U.S.A. WARRANTY DEPARTMENT P.O. Box 6555 Cypress, California 90630 This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

  • Page 10: Yamaha Extended Service (Y.e.s.)

    Limited Warranty period. So visit your author- • Y.E.S. is designed and administered by ized Yamaha dealer to get all the facts. He can Yamaha Motor Corporation to provide show you how easy it is to protect your invest- maximum owner satisfaction. You get un- ment with Yamaha Extended Service.

  • Page 11: Location Of The Important Labels

    ESB01500 LOCATION OF THE IMPORTANT LABELS Please read the following labels carefully before operating this machine. NOTE: Maintain or replace safety and instruction labels, as neces- sary. WARNING DO NOT OPERATE ENGINE WITHOUT V-BELT OR DRIVE GUARD. AVERTISSEMENT NE PAS FAIRE FONCTIONNER LE MOTEUR SANS COURROIE EN V OU PROTECTEUR D’EMBRAYAGE.
  • Page 12 1 VT500XL WARNING AVERTISSEMENT SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF AFIN D’ÉVITER TOUT RISQUE DE BLESSURE SÉRIEUSE OU MÊME MORTELLE, THE FOLLOWING: VEUILLEZ SUIVRE LES RECOMMANDATIONS SUIVANTES: • Read the Owner’s Manual and all labels before operating this vehicle. •...

  • Page 13: Safety Information

    Before Operating 1. Read the Owner’s Manual and all labels before operat- ing this machine. Become familiar with all of the oper- ating controls and their function. Consult a Yamaha dealer about any control or function you do not under- stand.
  • Page 14 8. Handle fuel with care; it is highly flammable. • Never add fuel when the engine is running or hot. Allow the engine to cool for several minutes after running. • Use an approved fuel container. • Fill the fuel tank outdoors with extreme care. Never 851-003 remove the fuel cap indoors.
  • Page 15 Fuel may leak out from the fuel breather hose. 2. Modifications made to the machine not approved by Yamaha, or the removal of original equipment may render your machine unsafe for use and may cause severe personal injury. Modifications may also make your machine illegal to use.
  • Page 16 –MEMO–...

  • Page 17: Description

    ESG05100 DESCRIPTION 1 Windshield 2 Steering handlebar 3 Seat 4 Passenger grip warmer switch (VT500XL) 5 Frame 6 Slide rail suspension 7 Drive track 8 Steering ski PZ500 PZ500ML VT500XL...
  • Page 18 9 Headlight 0 Shroud A Luggage box B Taillight C Flap D Side mirror (VT500XL) E Brake lever F Headlight beam switch G Parking brake lever H Strap (PZ500ML) I Engine stop switch J Throttle lever K Drive select lever (VT500XL) L Starter handle M Shroud latch N Main switch...

  • Page 19: Control Functions

    ESG05000 CONTROL FUNCTIONS ESS08802 MAIN SWITCH The main switch controls the following items. 1 OFF: The ignition circuit is switched off. The key can be removed only in this position. 2 ON: The ignition circuit is switched on. The engine can be started. 3 WARMER: The grip and thumb warmer circuit is switched on.

  • Page 20: Starter Lever (Choke)

    ESS22200 STARTER LEVER (CHOKE) Use this lever when starting and warming up a cold engine. 1 Starter lever (choke) 2 When starting a cold engine. 3 Warming up 815-001 4 When the engine is warm. NOTE: Refer to STARTING THE ENGINE for proper operation. ESS21600 THROTTLE LEVER Once the engine is running cleanly, squeezing 2 the throttle...

  • Page 21: Throttle Override System (T.o.r.s.)

    ESS22301 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) If the carburetor or throttle cable should malfunction during operation, release the throttle lever. The T.O.R.S. is de- signed to interrupt the ignition and stop the engine if the carburetor fails to return to idle when the lever is released. WARNING If T.O.R.S.

  • Page 22: Engine Stop Switch

    ESS20800 ENGINE STOP SWITCH The engine stop switch 1 is used to stall the engine in an emergency. Simply push 2 the engine stop switch, and the engine will stop. To start the engine, pull 3 the engine stop switch and see page 7-1 for more details. During the first few rides, you should practice using the switch while 831-008 driving so that you can react quickly in an emergency.

  • Page 23: Parking Brake Lever

    ESS27100 PARKING BRAKE LEVER When parking the machine or starting the engine, apply the parking brake by moving the parking brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. 818-036 Å...

  • Page 24: Shroud Latch

    ESS29100 SHROUD LATCH To open the shroud, unhook the latch, then slowly raise the shroud forward until it stops. When closing the shroud, slowly lower it to its home position, then hook the shroud latches. 845-023 1 Latch 2 Shroud CAUTION : Be sure all cables and wires are in place when closing the shroud.

  • Page 25: Grip Warmer Control Knob

    ESS09000 GRIP WARMER CONTROL KNOB This knob controls the electrically heated handlebar grips and throttle lever when the main switch is in the “WARMER” position. 1 Grip warmer control knob 831-036 Knob position Warmer temperature 2 Turn clockwise Higher 3 Turn counterclockwise Lower ESS08900 PASSENGER GRIP WARMER SWITCH (VT500XL)

  • Page 26: Drive Select Lever (Shift Lever) (Vt500Xl)

    ESS23701 DRIVE SELECT LEVER (SHIFT LEVER) (VT500XL) The drive select lever is used to shift your machine into forward or reverse. After coming to a complete stop, move the lever to the desired direction. 1 Drive select lever (shift lever) 817-006 2 Push down 3 Move to forward...

  • Page 27: Backrest (Vt500Xl)

    ESS09500 BACKREST (VT500XL) This backrest is adjustable. Remove the mount bolts 1 and adjust the backrest posi- tion. WARNING 849-002 Make sure that the mount bolts are tightened securely after adjusting. Backrest position: 2 Front position 1 3 Front position 2 4 Rear position 1 5 Rear position 2 849-003...

  • Page 28: Pre-Operation Checks

    Leaking fuel can catch fire. 801-024 2 Fuel level CAUTION : • Oxygenated fuels (“gasohol”) containing max. 5% of ethanol can be used, although richer jetting may be required to prevent engine damage. Consult a Yamaha dealer. Gasohol containing methanol is 801-025 not recommended.

  • Page 29: Engine Oil

    • Be sure that snow and /or ice does not enter into the fuel tank when refueling. • Do not use alcohol deicers or water absorbing additives with oxygenated fuel. • The tank should be filled with straight gasoline as specified.

  • Page 30: Brake

    A soft, spongy feeling in the brake lever indicates a failure in the brake system. Do not operate the machine if you find any problems in the brake system. Consult a Yamaha dealer for imme- diate repairs. You could lose braking ability, which could lead to an accident.

  • Page 31: Brake Fluid Leakage

    Apply the brake for a few minutes. Check to see if any brake fluid leaks out from the pipe joints or the master cylinder. WARNING If brake fluid leakage is found, consult a Yamaha dealer for immediate repairs. CAUTION : Brake fluid may deteriorate painted surfaces or plastic parts.

  • Page 32: Drive Track

    ESS34000 DRIVE TRACK (See page 8-19 ~ 8-21 for more details.) Check the drive track for deflection, wear and damage. Adjust/replace if necessary. WARNING 820-026 Do not operate the machine if you find damage to the drive track, or misadjustment. Drive track damage and/or failure could result in loss of braking ability and machine control, which could cause an accident.

  • Page 33: Slide Runners

    1. Check the following for excessive free play: 1) Push the handlebar up and down and back and forth. 2) Turn the handlebar slightly to the right and left. 2. If excessive free play is noticed, consult a Yamaha dealer. 819-003...

  • Page 34: Ski/Ski Runner

    ESS32301 SKI/SKI RUNNER Check wear and damage. Replace if necessary. Ski runner wear limit 1: 8 mm (0.31 in) 819-052 Å PZ500/VT500XL ı PZ500ML Plastic ski wear limit 2: 8 mm (0.31 in) CAUTION : 819-078 Avoid scratching the plastic skis when loading and unloading the snowmobile, when riding in areas with little or no snow and on sharp edges such as concrete, curbs, etc.

  • Page 35: Fittings/Fasteners

    ESL34600 FITTINGS/FASTENERS Check the tightness of the fittings/fasteners. Tighten in proper sequence and torque if necessary. ESS36600 SERVICE TOOLS AND SPARE PARTS It is a good practice to carry service tools and spare parts with your machine so that minor repairs can be done by yourself.

  • Page 36: Operation

    ESG40100 OPERATION ESS40201 STARTING THE ENGINE WARNING • Be sure to check “SAFETY INFORMATION” care- 818-044 fully before starting the engine. • Be sure the parking brake is applied. NOTE: Be sure the engine stop switch is in the “ON” position. 831-018 1.

  • Page 37: Emergency Engine Starting

    CAUTION : • Release the switch immediately after the engine starts. • If the engine fails to start, release the switch, wait a few seconds, then try again. Each attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt.

  • Page 38: Break-In

    Avoid prolonged full throttle operation. Also avoid lugging the engine, such as laborious operation in wet snow. If any abnormal condition is noticed, such as excessive vibration or noise, consult a Yamaha dealer. 801-026 NOTE: To ensure proper engine break-in, use a 50 : 1 fuel/oil mixture when filling the fuel tank of a new machine for the first time.

  • Page 39: Riding Your Snowmobile

    ESS41301 RIDING YOUR SNOWMOBILE GETTING TO KNOW YOUR SNOWMOBILE A snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers.

  • Page 40: To Start Out And Accelerate

    TO START OUT AND ACCELERATE 1. With the engine idling, release the parking brake. 2. Apply the throttle slowly and smoothly. The centrifu- gal clutch will engage and you will start to accelerate. WARNING The operator should always keep both hands on the handlebars.

  • Page 41: Riding Uphill

    Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the snow- mobile to tip. If your snowmobile begins to tip while turning, lean more into the turn to regain balance.

  • Page 42: Riding Downhill

    RIDING DOWNHILL When riding downhill, keep speed to a minimum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the machine, and to keep the snowmobile from rolling freely down the hill.

  • Page 43: Ice Or Icy Surface

    ICE OR ICY SURFACE Operating on ice or icy surfaces can be very dangerous. Traction for turning, stopping or starting is much less than that on snow. WARNING When you have to operate on ice or icy surfaces, drive slowly and cautiously. Avoid rapid acceleration, turn- ing or braking.

  • Page 44: Strap (Pz500Ml)

    WARNING Drive track damage and/or failure could result in loss of braking ability and machine control, which could cause an accident. • Always check the drive track for damage or misadjustment before operating the machine. • Do not operate the machine if you find damage to the drive track.

  • Page 45: Driving

    ESS42910 DRIVING WARNING Be sure to read “SAFETY INFORMATION” and “RIDING YOUR SNOWMOBILE” carefully before operating the machine. NOTE: Be sure the engine is warmed up enough before riding. PZ500/PZ500ML 1. Release the parking brake by moving the parking brake lever to the right.

  • Page 46: Stopping The Engine

    2. Release the parking brake by moving the parking brake lever to the right. 3. Press the throttle lever slowly to move the machine. 4. Turn the handlebar in the desired direction. 5. Squeeze the brake lever to stop the machine. 6.

  • Page 47: Transporting

    ESS45400 TRANSPORTING When transporting your machine on a trailer or in a truck, observe the following recommendations to help protect your machine from damage: • Make sure that the fuel level in the fuel tank is lower than the carburetors. Otherwise, the vibration and bumps from the road surface could make it possible for fuel to flow through the carburetor into the crankcase.

  • Page 48: Periodic Maintenance

    Engine stop switch Repair if necessary. Throttle override Check operation. 5-3, system (T.O.R.S.) Repair if necessary. 6-2 ~ 6-3 Check operation. Throttle lever 5-2, 6-2 Repair if necessary. It is recommended that these items be serviced by a Yamaha dealer.
  • Page 49 Ski runner Replace if necessary. Check operation. Steering system Adjust toe-out if necessary. Check damage. Strap Replace if necessary. Check operation. Lights 6-6, 8-24 Replace bulbs if necessary. It is recommended that these items be serviced by a Yamaha dealer.
  • Page 50 Repair if necessary. Service tools/Spare Check proper placement. parts It is recommended that these items be serviced by a Yamaha dealer. NOTE: Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required.

  • Page 51: Tool Kit

    846-028 NOTE: If you do not have a torque wrench available during a service operation which requires one, take your machine to a Yamaha dealer to check the torque settings and adjust them if necessary. ESS52000 SPARK PLUG INSPECTION The spark plug is an important engine component and is easy to inspect.

  • Page 52: Engine Idle Speed Adjustment

    Spark plug torque: 20 Nm (2.0 m·kg, 14 ft·lb) ESS52400 ENGINE IDLE SPEED ADJUSTMENT CAUTION : • Be sure this adjustment is serviced by a Yamaha dealer. • Be sure the throttle lever moves smoothly. • Be sure the carburetor is synchronized first.

  • Page 53: Throttle Cable Adjustment

    ESS54500 THROTTLE CABLE ADJUSTMENT CAUTION : Be sure the engine idle speed is adjusted first. 1. Loosen the adjuster locknut. 2. Turn the adjuster in or out until proper throttle lever free play is achieved. Throttle lever free play 1: 1.0 ~ 2.0 mm (0.04 ~ 0.08 in) 2 Locknut 816-017...

  • Page 54: Carburetor Adjustment

    ESS55402 CARBURETOR ADJUSTMENT CAUTION : • Be sure this adjustment is serviced by a Yamaha dealer. • Be sure the carburetor silencer is installed during running to prevent engine damage. Under some operating conditions the carburator setting may have to be changed due to air temperature changes, elevation changes, use of alcohol oxygenated fuels, etc.
  • Page 55 Main Jet Replacement Replace the main jet according to the setting chart which is available at an authorized Yamaha dealer. WARNING • Never remove the drain plug or the float chamber while the engine is hot. Fuel will flow out from the float chamber which could ignite and cause injury.

  • Page 56: High Altitude Adjustments

    If you plan to operate your snowmobile at an altitude different from the area where you bought your machine, be sure to consult your Yamaha dealer. He can tell you if there are any changes necessary for the altitude where you plan to ride.

  • Page 57: Fan Belt

    (11 lb)} of force at the center of belt. 805-074 1 Deflection 2 50 N {5 kg (11 lb)} Standard belt deflection: 8 mm (0.31 in)/50 N {5 kg (11 lb)} If the deflection exceeds the specification, consult a Yamaha dealer. 805-072 ESS66502 DRIVE V-BELT REPLACEMENT WARNING When installing the new belt, be sure the V-belt is positioned 0 ~ 2 mm (0 ~ 0.08 in) below the secondary...
  • Page 58 NOTE: Apply the parking brake before replacement. 1. Remove the drive V-belt guard. 2. Rotate the secondary sliding sheave clockwise 1 and 805-099 push 2 it so that it separates from the fixed sheave. 3. Pull 3 the belt up over the secondary fixed sheave. 4.
  • Page 59 7. Tighten each adjusting bolt. Adjusting bolts tightening torque: 10 Nm (1.0 m·kg, 7.2 ft·lb) 8. Install the V-belt over the primary sheave. 9. Rotate the secondary sliding sheave clockwise 7 and push 8 it so that it separates from the fixed sheave. 805-108 10.

  • Page 60: Drive Chain Housing

    ESS66901 DRIVE CHAIN HOUSING Oil level checking WARNING The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.

  • Page 61: Brake

    1 Locknut 2 Adjuster bolt ESS61000 BRAKE Checking Pad Wear Check the brake pads for wear. If the pads reach the wear limit, consult a Yamaha dealer for replacement. 1 Wear indicator 818-045 Wear limit 2: 1.5 mm (0.06 in) ESS61100 Checking the brake fluid level Place the machine on a level surface.

  • Page 62: Brake Fluid Replacement

    PARKING BRAKE Checking Pad Wear Check the parking brake pads for wear by measuring the thickness of the pads. If the pads reach the wear limit, consult a Yamaha dealer for replacement. 818-040 Wear limit 1: 1.0 mm (0.04 in)

  • Page 63: Suspension

    WARNING Be sure this adjustment is made by a Yamaha dealer. ESS67510 Ski Spring Preload The spring preload can be adjusted by turning the adjuster 1.
  • Page 64 ESS68010 Rear Suspension Spring Preload The spring preload can be adjusted by turning the adjuster 1. WARNING Be sure this adjustment is made by a Yamaha dealer. PZ500 Spring adjuster position Preload Softer Harder Å Standard (Front) 820-061 PZ500ML Spring adjuster position...

  • Page 65: Full Rate Adjuster

    The total suspension spring rate and damping character- istics can be adjusted by changing the installed position of the shock-absorber assembly. WARNING Be sure this adjustment is made by a Yamaha dealer. Installation position Spring rate and damping Hard Medium...

  • Page 66: Track Adjustment

    ESS59801 TRACK ADJUSTMENT WARNING A broken track, track fittings, or debris thrown by the track could be dangerous to an operator or bystanders. Observe the following precautions: • Do not allow anyone to stand behind the machine when the engine is running. •...
  • Page 67 Track Adjustment WARNING • Be sure this adjustment is made by a Yamaha dealer. • Support the machine securely on a suitable stand before working underneath the machine. • Operate the engine in a well-ventilated area. 1. Lift the rear of the machine onto a suitable stand to raise the track off the ground.

  • Page 68: Ski Alignment

    2) Ski toe-out (1 - 2) is within specification. 819-001 Ski toe-out (1 - 2): 0 ~ 15 mm (0 ~ 0.59 in) 3. If the alignment is not correct, consult a Yamaha dealer. ESS63000 HANDLEBAR ADJUSTMENT (PZ500/VT500XL) 1. Remove the handlebar cover 1.

  • Page 69: Handlebar Adjustment (Pz500Ml)

    CAUTION : Be sure the small gap 1 side of the holder faces forward 2. 819-040 ESU00236 HANDLEBAR ADJUSTMENT (PZ500ML) 1. Remove the handlebar cover 1. 845-063 2. Loosen the handlebar bolts. 819-070 3. Move the handlebar up or down (± 7°) to adjust the handlebar height to the desired position.

  • Page 70: Lubrication

    4. Tighten the handlebar bolts and install the handlebar cover. Handlebar bolt tightening torque: 23 Nm (2.3 m·kg, 17 ft·lb) 819-081 CAUTION : Be sure the small gap b side of the handlebar holders faces forward c. ESS66601 LUBRICATION Lubricate the following points. Lubricant: Low-temperature grease 1 Throttle cable ends 820-095...

  • Page 71: Headlight

    ESS64501 HEADLIGHT Bulb Replacement 1. Lift up the shroud. 2. Disconnect the lead coupler. 3. Remove the bulb cover. 4. Remove the bulb holder by depressing and turning it 832-034 counterclockwise. 1 Bulb cover 5. Remove the bulb. WARNING Keep flammable products or your hands away from 832-008 the hot bulb until it cools down.

  • Page 72: Battery (Vt500Xl)

    ESS65800 BATTERY (VT500XL) Replenishing the battery fluid 1. Check the fluid level. The level should be between the upper and lower level marks. 1 Upper level 2 Lower level 830-002 2. Add only distilled water if necessary. CAUTION : Normal tap water contains minerals which are harmful to a battery;...

  • Page 73: Fuse Replacement (Vt500Xl)

    Be sure the main switch is turned off to prevent accidental short circuiting. 1. Lift up the shroud. 2. Replace the blown fuse with a fuse of the proper 835-007 amperage. NOTE: If the fuse immediately blows again, consult a Yamaha dealer. Fuse type: 10 A 8-26...

  • Page 74: Troubleshooting

    The T.O.R.S. is an important safety fires device; in the case of a malfunction, 1. Faulty spark plug(s) ... Replace spark take the machine to a Yamaha dealer plug(s). immediately for repair. 2. Fuel system clogged ... See A.1. above.
  • Page 75 F. Machine does not move 1. Clutch malfunction ... Consult dealer. 2. Drive track does not move ... Foreign object is caught in track, or slide runner has melted to track metal due to lack of lubrication. 3. Drive chain too tight, too loose, or broken ...

  • Page 76: Storage

    5. Protection 2. Lubrication Apply a coat of wax, such as Yamaha Lubricate moving parts, suspension link- Silicone Wax, to painted surfaces. Spray age and pivot points. Use the grease or...

  • Page 77: Return To Service After Storage

    Periodic Maintenance chart. For peak performance, it is recommended that you have your machine checked and tuned by your Yamaha dealer. He has the experience and training to help you get the maximum performance and use from your Yamaha.

  • Page 78: Specifications

    ESG73000 SPECIFICATIONS ESS73200 DIMENSIONS PZ500/PZ500ML/VT500XL Overall length 2760 mm (108.7 in): PZ500 2970 mm (116.9 in): PZ500ML/VT500XL Overall width 1200 mm ( 47.2 in): PZ500/VT500XL 1120 mm ( 44.1 in): PZ500ML Overall height 1230 mm ( 48.4 in): PZ500/PZ500ML 1330 mm ( 52.4 in): VT500XL Dry weight 211 kg ( 465 lb): PZ500 220 kg ( 485 lb): PZ500ML...

  • Page 79: Chassis

    ESS77200 CHASSIS PZ500/PZ500ML/VT500XL Drive track and suspension: Track Molded rubber, fiber glass rod reinforced Width 381 mm (15.0 in) Track deflection 25 ~ 30 mm (0.98 ~ 1.18 in)/ 100 N {10 kg (22 lb)}: PZ500/VT500XL 20 ~ 25 mm (0.79 ~ 0.98 in)/ 100 N {10 kg (22 lb)}: PZ500ML Length on ground 752 mm (29.6 in): PZ500...

  • Page 80: Electric

    ESS78100 ELECTRIC PZ500/PZ500ML/VT500XL Ignition system Spark plug Type BR9ES (NGK) 0.7 ~ 0.8 mm (0.028 ~ 0.031 in) Battery Capacity YB16AL-A2/12 V 16A·h: VT500XL Maximum charge rate 1.6 Amperes/hr for 10 hrs: VT500XL Bulb × Quantity 12 V, 60/55 W × 1 Headlight Bulb ×...
  • Page 81 12-1...
  • Page 82 12-2...
  • Page 83 PRINTED IN JAPAN 99 · 4 - 1.8 × 4 CR PRINTED ON RECYCLED PAPER...

This manual is also suitable for:

Pz500mldVt500xld

Table of Contents