TechnipFMC Smith Meter AccuLoad III Installation Manual
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TechnipFMC Smith Meter AccuLoad III Installation Manual

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Electronic Preset Delivery System
®
®
Smith Meter
AccuLoad
III with ALX Firmware
Installation Manual
Bulletin MN06135 Issue/Rev 1.3 (6/17)

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Summary of Contents for TechnipFMC Smith Meter AccuLoad III

  • Page 1 Electronic Preset Delivery System ® ® Smith Meter AccuLoad III with ALX Firmware Installation Manual Bulletin MN06135 Issue/Rev 1.3 (6/17)
  • Page 2 Caution The default or operating values used in this manual and in the program of the AccuLoad III are for factory testing only and should not be construed as default or operating values for your metering system. Each metering system is unique and each program parameter must be reviewed and programmed for that specific metering system application.
  • Page 3 Receipt of Equipment When the equipment is received the outside packing case should be checked immediately for any shipping damage. If the packing case has been damaged, the local carrier should be notified at once regarding his liability. Carefully remove the unit from its packing case and inspect for damaged or missing parts. If damage has occurred during shipment or parts are missing, a written report should be submitted to the Customer Ser- vice Department, FMC Technologies Measurement Solutions, Inc., 1602 Wagner Avenue, Erie, Pennsylvania 16510.
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  • Page 5: Table Of Contents

    Table of Contents Section I - Introduction ..............................1 Receipt of Equipment ..............................1 Warning and Precautions ............................1 Weights and Measures Requirements ........................2 Section II - Pre-Installation Considerations ........................3 Mechanical ................................3 Electrical ..................................3 Environmental .................................4 Section III - Installation ...............................5 Mechanical ................................5 Electrical ..................................5 Input Frequency x2 ..............................6 Start-Up ................................6...
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  • Page 7: Section I - Introduction

    Section I – Introduction This manual is to be used for the installation of the Hazardous Locations – The S and Q models are AccuLoad III Electronic Preset Controller with Accu- approved for use in an explosive (Class I, Div. I, Load III firmware.

  • Page 8: Weights And Measures Requirements

    Section I – Introduction Operation of this equipment in a residential area Weights and Measures Requirements may cause interference, in which case the user, at The AccuLoad is a device marketed for a global his own expense, will be required to take whatever market.

  • Page 9: Section Ii - Pre-Installation Considerations

    Section II – Pre-Installation Considerations 2. The DC signal wires must be multi-conductor Mechanical shielded cable of 18 to 24 AWG minimum strand copper. In addition to the following, all previous warnings and cautions should be reviewed before installation. Note: The following recommendations are based on our knowledge of the electrical codes.

  • Page 10: Environmental

    Where this is not practical, a temperature swings, it is recommended to place ground plane may be used. TechnipFMC P/N 647 001 443 or similar desiccant packs inside of the enclosures, and to maintain Note: Electrical conduit, piping, and structural steel are these while in service.

  • Page 11: Section Iii - Installation

    Section III – Installation Mechanical General Requirements See Pre-installation Considerations. It is imperative that the electrical installation be per- formed by a competent individual that is familiar with associated risks involved with the installation, opera- tion, and maintenance, of electrical equipment in hazardous (classified) locations.

  • Page 12: Input Frequency X2

    Section III – Installation Note: Shields must not be terminated at the ground lugs. Input Frequency x2 If the application requires a pulse rate that is higher h. Sufficient slack should be provided for the wir- than the meter is capable of putting out, the Accu- ing in the AccuLoad III to permit easy removal Load III can multiply the incoming pulses times 2.

  • Page 13: Section Iv - Diagrams

    Section IV– Diagrams Figure 3. AccuLoad III-Q Dimensions MN06135 Issue/Rev. 1.3 (6/17)
  • Page 14 Section IV – Diagrams Figure 4. AccuLoad III-S Dimensions MN06135 Issue/Rev. 1.3 (6/17)
  • Page 15 Section IV – Diagrams Figure 5. KDC Layout Configurable jumper locations are heavily circled on the diagram above. It is important to note that all but one of these jumpers, J22, are factory defaults and should not be configured by the user. The proper settings are provid- ed below so if one of these is accidentally changed, it can be returned to its original position.

  • Page 16: Switch Settings

    Section IV – Diagrams Switch Settings A new 8 pin DIP switch will be available for use (SW  SW1-8). The switch will be utilized as follows: SW1-1 force firmware upgrade (powers up waiting for firmware upgrade) SW1-2 SW1-3 use programmed IP address use 192.168.0.1 use 10.0.0.1 use DHCP...

  • Page 17: Analog Module Settings (Jp1 On Eaai)

    Section IV – Diagrams Analog Module Settings (JP1 on EAAI) 6 Inputs, 0 Outputs 2 Inputs, 4 Outputs 5 Inputs, 1 Output 1 Input, 5 Outputs 4 Inputs, 2 Outputs 0 Inputs, 6 Outputs 3 Inputs, 3 Outputs Table 4. Analog Module Settings MN06135 Issue/Rev.
  • Page 18 Section IV – Diagrams Figure 7. BSE Layout Note: JP1 3 through 6 define the number of BIOB inputs. JP1 1 and 2 are not used. MN06135 Issue/Rev. 1.3 (6/17)

  • Page 19: Bi-State Dc Inputs And Output Jumper Settings (Jp1 On The Bse)

    Section IV – Diagrams Bi-State DC Inputs and Output Jumper Settings (JP1 on the BSE) 8 Inputs, 0 Outputs 3 Inputs, 5 Outputs 7 Inputs, 1 Output 2 Input, 6 Outputs 6 Inputs, 2 Outputs 1 Inputs, 7 Outputs 5 Inputs, 3 Outputs 0 Inputs, 8 Outputs 4 Inputs, 4 Outputs Table 5.
  • Page 20 Section IV – Diagrams Figure 8. KDC/EAAI/PIB/BSE Boards MN06135 Issue/Rev. 1.3 (6/17)

  • Page 21: Pulse Inputs

    Section IV – Diagrams Pulse In #1 Pulse In #7 BSE PIB Pulse In #2 Pulse In #8 EAAI PIB Board Board Pulse In #9 Pulse In #3 Pulse In #4 Pulse In #10 On = X1 OFF = X2 Pulse In #5 Pulse In #11 On = X1...
  • Page 22 Section IV – Diagrams 4-Product Meters (AccuLoad III-Q Hardware) Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Meter #1A Meter #2A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens. Dual Pulse Meter #1A Meter #1B Injector/Dens. Meter #2A Meter #2B Injector/Dens.
  • Page 23 Section IV – Diagrams 6-Product Meters (AccuLoad III-S Hardware Rev. 10.08 and above firmware Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A. Meter #5A. Meter #6A Dual Pulse Dual/Integrity 5-Product Meters (AccuLoad III-S Hardware Rev.

  • Page 24: Dual Pulse Inputs For Rev. 10.07 And Above Firmware (With Flow Controlled Additive)

    Section IV – Diagrams Dual Pulse Inputs for Rev. 10.07 and Above Firmware (With Flow Controlled Additive) 5 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware) Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Dual Pulse Meter #1A...
  • Page 25 Section IV – Diagrams 3 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware) Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Dual Pulse Meter #1A Meter #1B Injector/Dens Meter #2A Meter #2B Injector/Dens Dual/Integrity Meter #1A...
  • Page 26 Section IV – Diagrams 1 Product Meters with 4 Flow Controlled Additive (AccuLoad III – Q Hardware) Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Dual Pulse Meter #1A Meter #1B FC Inj #2A FC Inj #1A FC Inj 1 B PC Inj #2B Dual/Integrity...
  • Page 27 Section IV – Diagrams 1 Product Meters with 1 Flow Controlled Additive (AccuLoad III – Q Hardware) Input #1 Input #2 Input #3 Input #4 Input #5 Input #6 Dual Pulse Meter #1A Meter #1B Injector/Dens FC Inj A FC Inj 1 B Injector/Dens Dual/Integrity Meter #1A...
  • Page 28 Section IV – Diagrams Figure 10. Wiring Diagram, Prime 4 Meter Single Pulse Note: Wiring between transmitter and AccuLoad should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 29 Section IV – Diagrams Figure 11. Wiring Diagram, Prime 4 Meters Dual Pulse Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input, see figure 10. Note: Wiring between transmitter and AccuLoad should be done with a shielded cable per each transmitter.
  • Page 30 Section IV – Diagrams Figure 12. Wiring Diagram, Genesis Meter Single Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 31 Section IV – Diagrams Figure 13. Wiring Diagram, Genesis Meter Dual Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 32 Section IV – Diagrams Figure 14. Wiring Diagram, UPT Transmitter Single Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 33 Section IV – Diagrams Figure 15. Wiring Diagram, UPT Transmitter Dual Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 34 Section IV – Diagrams Figure 16. Wiring Diagram, PEX-P Transmitter Single Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 35 Section IV – Diagrams Figure 17. Wiring Diagram, PPS Transmitters Single Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 36 Section IV – Diagrams Figure 18. Wiring Diagram, PPS Dual Pulse Transmitter Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 37 Section IV – Diagrams Figure 19. Wiring Diagram, Turbine Meters with PA-6 Preamps Single Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 38 Section IV – Diagrams Figure 20. Wiring Diagram, Dual Pulse Turbine Meters with PA-6 Preamps Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected able utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.

  • Page 39: Promass 80, 83, And 84

    Section IV – Diagrams Promass 80, 83, and 84 Coriolis Meters When connecting the Promass 84 (does not apply to the Promass 80 or 83 models) to an AccuLoad, it is im- portant that the “Line Monitoring” function on the Promass 84 be disabled. This is because the pulse input circuitry of the AccuLoad requires the input pulse “off”...
  • Page 40 Section IV – Diagrams Figure 21. Wiring Diagram, Promass 80, 83, and 84 Single Pulse Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 41 Section IV – Diagrams Figure 22. Wiring Diagram, Promass 83 and 84 Dual Pulse Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4. Promass Wire Codes: Terminal 22: Output 2+ Terminal 23: Output 2- Terminal 24: Output 1+ Terminal 25: Output 1-...
  • Page 42 Section IV – Diagrams Figure 22B. Wiring Diagram, GPST Dual Pulse Transmitter + 24 Vdc with Open Collector Output with Common Ground Figure 22C. Wiring Diagram, GPST Dual Pulse Transmitter + 12 Vdc with Open Collector Output with Common Ground Converter P2412 see MN06117. MN06135 Issue/Rev.
  • Page 43 Section IV – Diagrams Figure 23. Wiring Diagram, Open Collector Output Note: Wiring between transmitter and Accuload should be done with a shielded cable per each transmitter. If selected cable utilizes twisted pairs, do not run more than one signal in a twisted pair. Caution: For clarity, shields not shown.
  • Page 44 Section IV – Diagrams +24Vdc METERED INJECTOR Input COMM P.S. Typical Metered Injector Additive Meter Figure 24. Metered Injector to PIB Wiring Diagram Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4. MN06135 Issue/Rev.
  • Page 45 Section IV – Diagrams Figure 25. Wiring Diagram, Four Additive Meters This diagram is valid only when using one or two product meters. For other setups refer to the table on pulse inputs for available wiring connections. Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4. MN06135 Issue/Rev.
  • Page 46 Section IV – Diagrams N or L2 AccuLoad III Valve Feedback Switches Input #___ Voltage Sense Input #___ Voltage Sense Input #___ Voltage Sense Input #___ Voltage Sense Arm #1 Figure 26. Typical Block Valve Feedback Wiring MN06135 Issue/Rev. 1.3 (6/17)
  • Page 47 Section IV – Diagrams N or L2 AccuLoad III Injector Feedback Switches Input #___ Voltage Sense Input #___ Voltage Sense Input #___ Voltage Sense Input #___ Voltage Sense Arm #1 Figure 27. Typical Additive Feedback Wiring MN06135 Issue/Rev. 1.3 (6/17)
  • Page 48 Section IV – Diagrams Figure 28. Electric Motor-Operated Block Valve/Pump Control MN06135 Issue/Rev. 1.3 (6/17)
  • Page 49 Section IV – Diagrams Pump Controller Notes: 1. This figure shows wiring for a typical pump and alarm contact array for multiple AccuLoad III-controlled load arms if the pump and alarm control options are used. 2. R1A through R1N represent the contacts of the customer-supplied relay (R1) on the output of the AccuLoad III pump permissive contacts.
  • Page 50 Section IV – Diagrams Figure 30. Wiring Schematic, High Speed Prover Output (Open Collector Opto Coupler) Caution: For clarity, shields not shown. Connect shields to terminals 3, 13, 14, or 15 of Terminal Block 4. MN06135 Issue/Rev. 1.3 (6/17)
  • Page 51 Section IV – Diagrams Resistance Temperature AccuLoad III - EAAI Probe Meter #1 Terminal Block TB5 RTD + SIG + Black SIG - Black RTD - RTD + SIG + Black SIG - Black RTD - Resistance Temperature Probe Meter #2 RTD + SIG + Black...
  • Page 52 Section IV – Diagrams Remote Stop or Remote Start (Momentary Contact) AccuLoad III - EAAI IN X+ IN X- L2 or Terminal Block TB2 Neutral AC Power Supply Figure 32. AC Remote Start and Stop Figure 33. DC Remote Start and Stop MN06135 Issue/Rev.
  • Page 53 Section IV – Diagrams AccuLoad III - EAAI Terminal Block TB5 RTD + SIG X + SIG X - RTD - 4-20mA Ground (TB4) Transmitting Device Figure 34. 4-20mA Inputs (Active) AccuLoad III - EAAI Terminal Block TB5 External RTD + Power SIG X + SIG X -...
  • Page 54 Section IV – Diagrams AccuLoad III - EAAI Terminal Block TB5 RTD + No Connection SIG X + SIG X - RTD - No Connection 4-20mA Ground (TB4) Receiving Device Figure 36. 4-20mA Outputs The 4-20mA outputs are isolated from the processor and main power and can be programmed for the function required by the application.

  • Page 55: Wiring Terminals, 4-20Ma And 1-5 Vdc Inputs/Outputs

    Section IV – Diagrams AccuLoad III - EAAI Terminal Block TB5 RTD + No Connection SIG X + Vout SIG X - RTD - No Connection 1-5 Vdc Ground (TB4) Receiving Device Figure 38. 1-5 Vdc Output The 1-5 Vdc outputs are isolated from the processor and main power and can be programmed for the function required by the application.

  • Page 56: Digital Inputs

    Section IV – Diagrams Digital Inputs The AccuLoad III is capable of providing fourteen DC digital inputs and nine AC digital inputs (standard). The inputs can be programmed as to function through the configuration directory. Eight of the DC digital inputs are bi-state and can be used as either inputs or outputs depending on how they are programmed and wired.

  • Page 57: Wiring Terminals, Digital Inputs

    Section IV – Diagrams Wiring Terminals, Digital Inputs Terminal Connections Input # Voltage Type Board Terminal Block Input (+) Common (-) EAAI EAAI EAAI EAAI EAAI EAAI EAAI EAAI TB11 TB11 TB11 TB11 Table 10. Digital Inputs MN06135 Issue/Rev. 1.3 (6/17)

  • Page 58: Digital Outputs

    Section IV – Diagrams Digital Outputs The AccuLoad III is capable of providing eleven DC digital outputs and twenty-seven AC digital outputs (standard). The outputs can be programmed as to function through the configuration directory. Eight of the DC digital outputs are bi-state and can be used as either inputs or outputs depending on how they are programmed and wired.

  • Page 59: Wiring Terminals, Digital Outputs

    Section IV – Diagrams Wiring Terminals, Digital Outputs Terminal Connections Output # Voltage Type Board Terminal Block Output (+) Common (-) EAAI EAAI EAAI EAAI EAAI EAAI EAAI EAAI EAAI EAAI EAAI TB10 TB10 TB10 TB10 TB10 Table 11. Digital Outputs MN06135 Issue/Rev.
  • Page 60 Section IV – Diagrams Voltage Terminal Input* Output* Board Terminal Connections Type Block Input + Common - Output + TB12 TB12 TB12 TB12 TB13 TB13 TB13 TB13 Table 12. Bi-State Inputs/Outputs *Note: Relay numbers for programming MN06135 Issue/Rev. 1.3 (6/17)
  • Page 61 Section IV – Diagrams Figure 43. KDC Typical Diagram MN06135 Issue/Rev. 1.3 (6/17)
  • Page 62 Section IV – Diagrams Figure 44. KDC Pulse Output 3, 4, and 5 Connections Note: Maximum Frequency of these pulse outputs is 125 Hz. Pulse Output 3: Terminals 1 and 2 on TB4 and 1 and 2 on TB5. Pulse Output 4: Terminals 3 and 4 on TB4 and 3 and 4 on TB5. Pulse Output 5: Terminals 5 and 6 on TB4 and 5 and 6 on TB5.
  • Page 63 Section IV – Diagrams Figure 45. KDC Pulse Output 3, 4, and 5 Connections to Smith Meter Ticket Printer Note: Maximum Frequency of these pulse outputs is 125 Hz. Pulse Output 3: Terminals 1 and 2 on TB4 and 1 and 2 on TB5. Pulse Output 4: Terminals 3 and 4 on TB4 and 3 and 4 on TB5.
  • Page 64 Section IV – Diagrams Shield Communicating AccuLoad III Device AccuLoad III AccuLoad III AccuLoad III Figure 46. EIA-232 Multi-Drop Communications The figure shows the typical wiring scheme for multi-drop communications between a communications device and multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-232 communication ports. Note that the shield is to be terminated at the communication device.
  • Page 65 Section IV – Diagrams Figure 47. Network configuration for multiple AccuLoads connected via a hub then linked directly to the automation system and LAN. Refer to the standards IEEE 802.X states for wiring and using Ethernet connectivity rules and regulations. Utilize standard IT practices and protocol when connecting several AccuLoads to any type of hub, router, or switching device.
  • Page 66 Section IV – Diagrams Tx + Tx/485+ Tx - Tx/485- Rx + Rx/485+ Rx - Rx/485- AccuLoad III Tx + Shield Tx - Communicating Rx + Device Rx - AccuLoad III Tx + Tx - Rx + Rx - AccuLoad III Tx + Tx - Rx +...
  • Page 67 Section IV – Diagrams Figure 49. Lubrizol EIA-232 Communications MN06135 Issue/Rev. 1.3 (6/17)
  • Page 68 Section IV – Diagrams Blend Pak Additive Systems Tx + Rx - Tx - Rx - Tx + Rx + Tx + Rx + Rx - Tx + Rx + Tx + Rx + Rx - Tx + Rx + Rx - Figure 50.
  • Page 69 Section IV – Diagrams Additive Systems Rx + Tx - Rx - Tx - Rx + Tx + Rx + Tx + Tx - Rx + Tx + Rx + Tx + Tx - Rx + Tx + Tx - Figure 51.
  • Page 70 Section IV – Diagrams Figure 52. Promass Coriolis Meter Communications Programming Parameter AccuLoad III Promass Baud Rate 38400 38400 Parity 8/No Parity/2 Stop bits No Parity, 2 stop bits Modbus Endian Byte order 3-2-1-0 Sequence Number Address 1 Mass Meter type Promass Timeout Transmission Mode...
  • Page 71 Section IV – Diagrams Figure 53. Two-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-S Hardware) MN06135 Issue/Rev. 1.3 (6/17)
  • Page 72 Section IV – Diagrams Figure 54. Six-Arm Straight Product Loading as Configured Through AccuMate (AccuLoad III-Q Hardware) MN06135 Issue/Rev. 1.3 (6/17)

  • Page 73: Digital Inputs – Aicb

    Section IV – Diagrams Digital Inputs – AICB V+ (SELECTABLE) COMM COMM METERED INJECTOR AICB PULSE TRANSMITTER Monoblock Additive Meter Figure 55. Metered Injector / Pulse Transmitter Wiring Diagram COMM AICB METERED INJECTOR PULSE TRANSMITTER Monoblock Additive Meter Figure 56. Metered Injector / Open Collector Wiring Diagram MN06135 Issue/Rev.
  • Page 74 Section IV – Diagrams COMM AICB METERED INJECTOR PULSE TRANSMITTER Monoblock Additive Meter Figure 57. Metered Injector / Contact Closure Wiring Diagram MN06135 Issue/Rev. 1.3 (6/17)

  • Page 75: Optional Aicb Board(S) (Additive Inputs/Outputs)

    Section IV – Diagrams Optional AICB Board(s) (Additive Inputs/Outputs) Terminal connections for the optional AICB board are shown in Figure 6. Metered Additive Pulses 1 and 2 (AccuLoad III-S) or Metered Additive Pulses 1 through 4 (AccuLoad III-Q) are wired into the PIB board on the EAAI board. Metered Additives 5 through 24 are wired to the AICB board(s). Connections are shown in the table below.
  • Page 76 Section IV – Diagrams Additive Pumps 1 through 4 are wired to the programmed terminals on the EAAI board. Additive Pumps 3 through 12 (AccuLoad III-S hardware) or Additive Pumps 5 through 24 (AccuLoad III-Q hardware) are wired per the following table.
  • Page 77 Section IV – Diagrams Additive Solenoids 1 through 4 are wired to the programmed terminals on the EAAI board. Additive Solenoids 3 through 12 (AccuLoad III-S hardware) or Additive Solenoids 5 through 24 (AccuLoad III-Q hardware) are wired per the following table. Terminals are automatically assigned as additive solenoids if metered injectors are pro- grammed in the AccuLoad.

  • Page 78: Communications (Aicb Boards)

    Section IV – Diagrams Communications (AICB Boards) Communications Type Function Terminal Jumpers EIA - 232 TB2 (4) 1-2 Out 1-2 Out 3-4 Out 3-4 Out EIA – 232 TB2 (2) 5-6 In EIA – 232 TB1 (2) EIA - 485 TB2 (1) 1-2 Out 1-2 In...
  • Page 79 Section IV – Diagrams Optional AICB Board(s) (General Purpose Inputs/Outputs) DC Inputs (Optional AICB #1) Input # Terminal Block Signal Common TB5/TB4 8 (TB5) 1 (TB4) DC Inputs (Optional AICB #2) (Not Applicable to ALIII-S Hardware) TB5/TB4 8 (TB5) 1 (TB4) Table 20.
  • Page 80 Section IV – Diagrams AC Outputs (Optional AICB #1) Output # Terminal +V Terminal Block AC Outputs (Optional AICB #2) (Not Applicable to ALIII-S Hardware) Table 21. Optional AICB AC Outputs MN06135 Issue/Rev. 1.3 (6/17)
  • Page 81 Section IV – Diagrams Figure 58. Optional AICB Board(s) MN06135 Issue/Rev. 1.3 (6/17)
  • Page 82 Section IV – Diagrams Jumpers CN4 Jumpers CN5 Jumpers CN2 Figure 59. AICB Jumper Locations MN06135 Issue/Rev. 1.3 (6/17)
  • Page 83 Section IV – Diagrams Figure 60. AICB Communications and DC Power MN06135 Issue/Rev. 1.3 (6/17)
  • Page 84 Section IV – Diagrams Figure 61. AICB Communications and DC Power with Two AICB Boards (AccuLoad III-Q Hardware Only) Note: Change Address to #2 via jumpers MN06135 Issue/Rev. 1.3 (6/17)
  • Page 85 Section IV – Diagrams Figure 62. AICB Communications (Two-wire RS-485) MN06135 Issue/Rev. 1.3 (6/17)
  • Page 86 Section IV – Diagrams N Or N Or L2 for 240V L2 for 240V Control Control Terminal Designations AICB Connections AICB AC Output #1 Add. Pump 5 Add. Sol. 5 AC Output #2 AC Output #3 Add. Pump 6 AC Output #4 Add.

  • Page 87: Optional Comflash Mass Storage Expansion Board

    Section IV – Diagrams Optional ComFlash Mass Storage Expansion Board The ComFlash Mass Storage Expansion Board is an optional hardware feature to the A3X that provides additional flash memory to store transaction data. The expansion board comes with a 512M DS card that has the capability of storing approximately 10,000+ additional transactions per arm.
  • Page 88 Section IV – Diagrams Figure 64. ComFlash Mass Storage Expansion Board MN06135 Issue/Rev. 1.3 (6/17)

  • Page 89: Section V - Maintenance

    / soldering procedures should attempt this procedure. The KDC board should be returned to TechnipFMC for battery replacement or consider complete re- placement of the board assembly with an upgrade to the new KDC.net board.

  • Page 90: Firmware Updates

    Section V – Maintenance 7. Replace the barrier plates, securing the screws removed earlier. 8. Close the front cover, taking care not to pinch any of the internal cables. 9. Follow cover bolt re-torqueing instructions and flame path gap inspection from Section X. 10.

  • Page 91: Special Environments

    T manufactured by Sherwin Williams, colors is “Precision Tan” and “Carbon Black”. It is required to apply a coating of petroleum jelly or TechnipFMC grease (P/N 644886401) to flanged metal surfaces to offer a protective barrier to reduce the effects due to exposure to saline solution i.e. wet salt air, this surface should be cleaned and new grease reapplied every time the cover is opened for inspections or maintenance, this in- cludes the flame path between the window and cover and the keypad and cover.

  • Page 92: Explosion-Proof Housing Closure

    1. Inspect the door seal O-ring for damage and replace if damaged. The O-ring is not required to maintain the explosion-proof rating, however, it is required to maintain the IP 65 ingress protection rating. Grease cover flange with petroleum jelly or TechnipFMC grease (P/N 644886401) before attachment of the cover to the housing.

  • Page 93: Sealing

    Section VI – Completing the Installation Feeler gauge test of cover flame path joint, inspect joint around the complete perimeter using a 0.0015" (0.0381 mm) feeler gauge. (ALIV-Q shown - use the same procedure for ALIV-S). Figure 67. Flame path verification Sealing Each of the AccuLoad enclosures can be sealed using standard seal wires.
  • Page 94 Section VII – Related Publications The following literature can be obtained from FMC Measurement Solutions Literature Fulfillment at mailto:measurement.fulfillment@fmcti.com or online at www.fmctechnologies.com/measurementsolutions When requesting literature from Literature Fulfillment, please reference the appropriate bulletin number and title. AccuMate for AccuLoad III Specification ..........................

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