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XR80R
Service manual
Honda XR80R Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Contents
General Information
General Safety
Hot Components
Used Engine Oil
Service Rules
Model Identification
Specifications
XR100R General
XR80R General
Lubrication System Item
Fuel System Item
Cylinder Head/Valves Item
Cylinder/Piston Item
Clutch/Gear Shift Linkage Item
Crankshaft/Transmission/Kickstarter Item
Front Wheel/Brake/Suspension/Steering Item
Rear Wheel/Brake/Suspension Item
Ignition System Item
Torque Values
Engine
Frame
Table of Contents
Tools
Lubrication & Seal Points
Cable & Harness Routing
'98-2000 View
After 2000 View
2000/XR80R View
XR100R California Type View
'98-2000/XR100R (Except California Type) View
'98-'99/XR80R View
'98-2000/XR100R California Type View
98 -2000/XR100R California Type View
After 2000/XR100R View
After '99/XR80R View
Emission Control System
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
After '99/XR80R
After 2000/XR100R
Emission Control Information Label
'98-2000/XR100R California Type, after 2000/XR100R and after '99/XR80R
Frame/Body Panels/Exhaust System
Service Information
Side Cover
Removal/Installation
Seat Removal/Installation
Fuel Tank Removal/Installation
Tank Shroud (after 2000) Removal/Installation
Number Plate Removal/Installation
Front Fender Removal/Installation
Mud Guard Removal/Installation
Muffler/Exhaust Pipe Removal
Muffler/Exhaust Pipe Installation
Maintenance
Spo~E Wrench. 4.5
Maintenance Schedule
Note
Note 3
I I
Note 3: 07947-1
Note
Fuel Line
Fuel Strainer Screen
Throttle Operation
Air Cleaner
Crankcase Breather ('98 - 2000/XR100R California Type Only)
Spark Plug
Removal
Inspection
Replacing a Spark Plug
Valve Clearance Inspection
Adjustment
Engine Oil
Oil Level Inspection
Recommended Engine Oil
Engine Oil Change
Engine Oil Strainer Screen
Cam Chain Tension
Engine Idle Speed
Drive Chain Slack Inspection
Cleaning Inspection and Lubrication
Upper Drive Chain Slider
Lower Drive Chain Slider
Brake Shoe Wear
Front/Rear Brake Shoes
Brake System
Front/Rear Brake
Clutch System
Side Stand
Front/Rear Suspension Inspection
Spark Arrester
Nuts, Bolts, Fasteners
Wheels/Tires
Recommended Tire Pressure and Tire Size
Steering Head Bearing
Lubrication System View
Lubrication System
Cylinder Head Oil Check Bolt
Oil Pump Removal
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Fuel System View
Fuel System
Air Cleaner Housing Removal/Installation
Carburetor Removal
Throttle Valve
Carburetor Body
Carburetor Disassembly
Carburetor Assembly
Float Level Inspection
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
Air Screw Adjustment
Best Idle Procedure('98-'99)
Idle Drop Procedure (after '99)
High Altitude Adjustment
Engine Removal/Installation View
Engine Removal
Engine Installation
Cylinder Head/Valves View
Cylinder Head/Valves
Cylinder Compression Test
Camshaft Removal
Cam Lobe Height
Camshaft Journal
Camshaft Holder
Camshaft Oil Clearance
Cylinder Head Removal
Cylinder Head Inspection
Valve Spring
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Seat Assembly
Valve Seat Installation
Camshaft Installation
Cylinder/Piston View
Cylinder/Piston
Cylinder Removal
Piston Removal
Cylinder/Piston Installation
Piston Ring Installation
Piston Installation
Cylinder Installation
Clutch/Gearshift Linkage View
Clutch/Gearshift Linkage
Right Crankcase Cover Removal
Right Crankcase Cover Disassembly
Clutch Removal/Inspection
Clutch Installation
Primary Drive Gear Removal
Primary Drive Gear Installation
Gearshift Linkage Disassembly
Gearshift Linkage Assembly
Right Crankcase Cover Installation
Crankshaft/Transmission/Kickstarter View
Crankshaft/Transmission/Kickstarter
Crankcase Separation
Crankshaft Removal/Inspection
Crankshaft Installation
Transmission Removal
Transmission Disassembly/Inspection
Mainshaft/Countershaft
Shift Drum
Shift Fork
Transmission Bearing Replacement
Left Crankcase
Right Crankcase
Transmission Assembly
Mainshaft
Countershaft
Transmission Installation
Kickstarter
Removal/Disassembly/Inspection/Installation
Crankcase Assembly
Front Wheel/Brake/Suspension/Steering View
Front Wheel/Brake/Suspension/Steering
Handlebar Removal
Handlebar Installation
Front Wheel Removal/Inspection
Front Wheel Disassembly
Front Wheel Assembly
Front Wheel Installation
Front Brake Removal
Front Brake Inspection/Disassembly
Front Brake Assembly
Front Brake Installation
Fork Removal
Fork Disassembly
Fork Inspection
Fork Tube/Slider/Piston
Fork Assembly
Fork Installation
Steering Stem Removal
Bearing Race Replacement
Steering Stem Installation
Rear Wheel/Brake/Suspension View
Rear Wheel/Brake/Suspension
Rear Wheel Removal
Rear Wheel Inspection
Wheel Bearing
Wheel Rim Runout
Driven Sprocket
Rear Wheel Disassembly
Wheel Bearing Removal
Rear Wheel Assembly
Wheel Bearing Installation
Rear Wheel Installation
Rear Brake
Removal/Inspection/Disassembly
Rear Brake Assembly
Rear Brake Installation
Shock Absorber Removal
Shock Absorber Disassembly/Inspection
Shock Absorber Assembly/Installation
Shock Linkage Disassembly
Shock Linkage Inspection/Installation
Swingarm Removal
Swingarm Inspection
Bushing Replacement
Swingarm Installation
Brake Pedal Removal/Disassembly
Brake Pedal Assembly/Installation
Ignition System View
Ignition System
Ignition System Inspection
Ignition Coil Primary Peak Voltage
Ignition Pulse Generator Peak Voltage
Alternator Exciter Coil Peak Voltage
Ignition Coil Removal/Installation
Ingition Control Module Removal/Installation
Engine Stop Switch Inspection
Ignition Timing
Flywheel/Stator Removal
Flywheel/Stator Installation
Stator Base Removal
Oil Seal Replacement (XR100 Only)
Stator Base Installation
Ignition Switch (after 2000) Inspection/Removal/Installation
Wiring Diagram
After 2000
Troubleshooting
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speeds
Poor Performance at High Speeds
Poor Handling
Index
Advertisement
Quick Links
1
Cylinder Head/Valves Item
2
Engine
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