Miller ProHeat 35 Owner's Manual
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Miller ProHeat 35 Owner's Manual

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OM-222166AH
2016−12
Processes
Induction Heating
Description
Induction Heating Power Source
[
ProHeat 35
CE And Non CE Models
(For Stock Nos. 907271, 907298, and 907432)
Visit our website at
File: Induction Heating
www.MillerWelds.com

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  • Page 1 OM-222166AH 2016−12 Processes Induction Heating Description Induction Heating Power Source ProHeat 35 CE And Non CE Models (For Stock Nos. 907271, 907298, and 907432) Visit our website at File: Induction Heating www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ....... . . 1-1.
  • Page 4 ............10-8. ProHeat 35 Firmware Versions And Compatibility .

  • Page 5: Declaration Of Conformity

    DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).

  • Page 7: Section 1 − Safety Precautions − Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ihom _2015-09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.

  • Page 8: Additional Symbols For Installation, Operation, And Maintenance

    FIRE OR EXPLOSION hazard. INDUCTION HEATING can burn. D Do not overheat parts. D Do not touch hot parts bare-handed. D Watch for fire; keep extinguisher nearby. D Allow cooling period before handling parts or equipment. D Keep flammables away from work area. Do not touch or handle induction head/coil during operation un- Do not locate unit on, over, or near combustible surfaces.

  • Page 9: California Proposition 65 Warnings

    READ INSTRUCTIONS. BATTERY EXPLOSION can injure. D Read and follow all labels and the Owner’s D Do not use induction equipment to charge bat- Manual carefully before installing, operating, or teries or jump start vehicles unless it has a bat- servicing unit.

  • Page 10: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION ihom 2015−09fre Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    les consommables, les produits de refroidissement, les dégraisseurs, Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace les flux et les métaux. d’étincelles incandescentes ni de flammes. Travailler dans un espace fermé seulement s’il est bien ventilé ou en Utiliser exclusivement des fusibles ou coupe−circuits appropriés.

  • Page 12: Proposition Californienne 65 Avertissements

    Effectuer régulièrement le contrôle et l’entretien de l’installation. LES CHARGES ÉLECTROSTATIQUES Maintenir soigneusement fermés les portes et les panneaux des peuvent endommager les circuits im- sources de haute fréquence. primés. LIRE LES INSTRUCTIONS. D Établir la connexion avec la barrette de terre D Lire et appliquer les instructions sur les AVANT de manipuler des cartes ou des pièces.

  • Page 13: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Wear dry insulating gloves. Do not wear wet or damaged gloves. Safe56 2012−05 Disconnect input plug or power before working on machine.
  • Page 14 Use forced ventilation or local exhaust to remove the fumes. Safe81 2012−07 Use ventilating fan to remove fumes. Safe82 2012−07 Always wear safety glasses or goggles during and around heating operations to prevent possible injury. Safe83 2012−07 Wear either safety glasses or full goggles depending on type of operation and nearby processes. Safe84 2012−07 Do not remove or paint over (cover) the label.

  • Page 15: Miscellaneous Symbols And Definitions

    Connect green or green/yellow grounding conductor to ground terminal. Connect input conductors (L1, L2 And L3) to line terminals. Safe86 2012−06 Become trained and read the instructions before working on the machine or heating. Safe85 2012−06 3-2. Miscellaneous Symbols And Definitions Some symbols are found only on CE products.

  • Page 16: Section 4 − Specifications

    SECTION 4 − SPECIFICATIONS 4-1. Serial Number and Rating Label Location The serial number and rating information for the power source is located on the front of the machine. Use the rating labels to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 4-2.
  • Page 17 Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç NOTICE − The Miller ProHeat 35 Rolling Inductor is rated for operation between 14° F and 140° F (−10° C to 60° C). For operation at -40° F to 14°...

  • Page 18: Section 5 − Installation

    SECTION 5 − INSTALLATION 5-1. Selecting A Location Movement Do not move or operate unit where it could tip. Special installation may be Location And Airflow required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20.

  • Page 19: Electrical Service Guide

    5-3. Electrical Service Guide Elec Serv 2014−01 Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source. In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating of the circuit protection device.

  • Page 20: Connecting 3-Phase Input Power For 460/575 Volt Models

    5-4. Connecting 3-Phase Input Power For 460/575 Volt Models GND/PE Earth Ground Tools Needed: 3/8 in. input3 2015−01 / 803 994-D OM-222166 Page 14...
  • Page 21 5-4. Connecting 3-Phase Input Power For 460/575 Volt Models (continued) Input Power Conductors (Customer Connect input conductors L1, L2 and L3 to Installation must meet all National Supplied Cord) welding power source line terminals. and Local Codes − have only qualified persons make this installation.

  • Page 22: Connecting 3-Phase Input Power For 400/460 Volt Iec And Ce Models

    5-5. Connecting 3-Phase Input Power For 400/460 Volt IEC And CE Models GND/PE Earth Ground Tools Needed: 3/8 in. Input3 2015-01 / Ref. 804 430-B OM-222166 Page 16...

  • Page 23: Coolant Jumper Connections

    5-5. Connecting 3-Phase Input Power For 400/460 Volt IEC And CE Models (continued) Input Power Conductors (Customer Connect input conductors L1, L2 and L3 to Installation must meet all National Supplied Cord) welding power source line terminals. and Local Codes − have only qualified persons make this installation.

  • Page 24: Power Source Output Connections

    Extension cables must be the same Do not move or disconnect cables length: 25 ft (7.6 m), 50 ft (15.2 m), or NOTICE − Use only Miller ProHeat acces- while output is on. 75 ft (22.8 m). sories with a Miller ProHeat power source.

  • Page 25: Remote 14 Receptacle Rc14 Information And Connections

    Remote 14 Receptacle RC14 (See Section 5-9) To connect to receptacle, align key- way, insert plug and tighten threaded collar. NOTICE − Use only Miller ProHeat accessories with a Miller ProHeat power source. C L N 803 993-D 5-9. Remote 14 Socket Information...

  • Page 26: Temperature Recorder Receptacle Rc9 Information And Connections

    5-10. Temperature Recorder Receptacle RC9 Information And Connections Plug Threaded Collar Temperature Recorder Receptacle RC9 (See Section 5-11) To connect to receptacle, insert plug and tighten threaded collar. 803 993-C 5-11. Temperature Recorder Socket Information Socket No. Socket Information Thermocouple No. 1 (TC1), 0-10 volt DC signal [0V = −50° F (−46° C), 10V = 1500° F (816° C)] Thermocouple No.

  • Page 27: Secondary Insulation Protection

    5-12. Secondary Insulation Protection Connect supplied ground lead(s) between workpiece and power source to provide proper secondary insulation protection from a short in the output circuit. For single output, only one ground lead is required. For dual output , use both ground leads.

  • Page 28: 115 Volt Ac Duplex Receptacle And Supplementary Protector

    5-13. 115 Volt AC Duplex Receptacle And Supplementary Protector 115 VAC 2.5 A Single-Phase AC Receptacle RC1 Supplementary Protector CB1 (2.5 A) The receptacle supplies nominal 115 volts AC auxiliary power for use with the optional digital recorder. Maxi- mum output from receptacle is 2.5 amperes.
  • Page 29 The following describes the thermocouple routing from work to power source. Type K thermocouple wire (two wire) is attached directly to the workpiece using a Thermocouple Attachment Unit (see next section for information on attaching thermocouples). The other end is fitted with a 2-pin type K connector. The 2-pin connector plugs into the 3-pin composite extension cable.

  • Page 30: Attaching Welded Thermocouples

    5-15. Attaching Welded Thermocouples Do NOT weld thermocouples while connected to power source. Attach thermocouples using a portable Thermocouple Attachment Unit (TAU). This unit spot welds thermocouple wire directly to the workpiece. This method of thermocouple attachment ensures accurate temperature measurement. Clean (file or grind) any loose scale or rust from the workpiece at the places where the wires will be attached.

  • Page 31: Using Contact Thermocouple Sensors

    5-16. Using Contact Thermocouple Sensors Blanket Contact Thermocouple Sensor (See Product Literature Sheet) The welded thermocouples discussed previously can be used for preheating or stress relieving. Welded thermo- couples are normally used in stress relieving applications because of their accuracy and ability to withstand high temperatures.

  • Page 32: Section 6 − Components And Controls

    SECTION 6 − COMPONENTS AND CONTROLS 6-1. Controls 803 995-B LED lights to indicate a system limit 14 Parameter Button When a control panel button is pushed condition. the yellow lamp lights to indicate ac- Use button to display real time power Heat On LED tivation.

  • Page 33: Section 7 − Setup And Operation

    Designed to provide a single level of output (up to 35 kW), the ProHeat 35 power source has two panel mounted connectors that are connected in parallel to the power source output. This design allows the system to operate with either a single output extension cable or two output extension cables.
  • Page 34 Possible selections: Degree Units: °F / °C Tolerance: ±5 to 99 in °F (±3 to 55 in °C) Control Mode: Temp / Remote / Time / Manual Temperature Mode S Initial kW value used in Rolling Inductor mode only S Uses IR to control power Time Mode S Does not use Initial kW setting S IR sensors can monitor temperature but not control power...

  • Page 35: Factory Defaults

    Turning off the Decouple Fault allows the system to run with poorly coupled coils. This feature is only available when using liquid cooled cables. A message will display each time the ProHeat is turned on to remind that the circuit is turned off. F73: Decoupled/Open Coil Fault Disabled for Liquid Cooled Cables Only...

  • Page 36: Bake-Out

    The default position of the cursor is next to Control TC. Press the Increase or Decrease button to select the number of control thermocouples to be used for the program. Selections are as follows: 1, 1,2, 1,2,3, or 1,2,3,4. TC1 MUST always be a control thermocouple. TC2 thru TC4 can be used for controlling or monitoring.

  • Page 37: Pwht (Post-Weld Heat Treat)

    Maximum Temperature Message Screen Cannot enter Run mode Programmed temperature settings exceed air cooled limits (400 _F, 204 _C) 7-5-1-3. PWHT (Post-Weld Heat Treat) The post-weld heat treat process allows the operator to program a post-weld heat treat where ramp temperature (on increase and decrease) and ramp rates are the same.

  • Page 38: Pwht Operation

    Soak Timer Countdown. When using a single TC in the control loop, it is in control of the entire cycle. When using 2 - 4 control TCs, the ProHeat 35’s heat control has the following characteristics: •...
  • Page 39 Use the Cursor button to move the cursor to the desired selection (Type or Control TC), and press the Increase or Decrease button to change the value to the desired setting. When the cursor is moved to the Type selection, pressing the Increase Decrease button changes the segment type to Step, Ramp, Soak, or End.
  • Page 40 Soak Function When type is set to Soak, the following screen appears on the display: Custom Program Screen Mode..: Custom Program Segment..: Type..:>Soak Soak Time..: 00:01:00 Use the Cursor button to move the cursor to the Soak Time position and use the Increase or Decrease button to set the desired value.
  • Page 41 Typical 5-Segment Custom Program Custom Program Screen Mode..: Custom Program Segment..: Type..:>Step Temperature: Temperature increases to 600 degrees at full-programmed power. Custom Program Screen Mode..: Custom Program Segment..: Type..: Ramp 600 _/Hr Temperature:>1250 Ramp Rate: Controlled heating to 1250 degrees F at a ramp of 600 degrees per hour. Custom Program Screen Mode..: Custom Program Segment..:...

  • Page 42: Remote Control

    Remote Control operates the system from a remote device which energizes or de−energizes output as well as setting the desired output power level as a function of the maximum output power setting in the system setup screen. The run button on the front of the ProHeat 35 is disabled in remote mode.

  • Page 43: Rolling Inductor-Manual Or Temperature Control Mode

    The only programmable selections are Command power and Run Time. Command can be adjusted to deliver up to 35 KW (based on maximum power selected in the set-up screen) for a period of up to 99 hours, 59 minutes, 59 seconds. Power source operating power, current, voltage, and frequency are shown on the right-hand side of the display.
  • Page 44 To view the System Setup screen, simultaneously press the Parameters and Program buttons and the following screen will appear on the display: Press Cursor button to move cursor to the parameter to change. Press Increase or Decrease button to set parameters.

  • Page 45: Run Status

    Press Program button once to enter the Rolling Inductor Program screen. The screen should look as shown below. Rolling Inductor Program Screen Mode..: Manual Power…: 0.0 KW Command.: >0.0 KW Current: 0 A Run Time: 00:03:00 Voltage: 0 V Frequency: 4.5 kHz Plug one end of the thermocouple extension cable into TC5 on the power source and the other end into the back of the Rolling Inductor.

  • Page 46: Manual Control

    7-6-2. Manual Control Run Status Screen Mode..: Manual TC5: Power..: 0.0 KW TC6: Countdown: −−:−−:−− TvlIPM(Off): Status...: Stopped During active operation, Power shows the actual power delivered from the power source, Countdown shows the time remaining in the heating cycle, and Status indicates if the system is running or stopped.

  • Page 47: Cooler

    Firmware Revision X.XX Copyright (c) 2005 − 2015 Miller Electric Mfg. Co. X.XX indicates the firmware revision number installed in the unit. If an error is detected during the check routine, the system fault LED illuminates and an error message screen appears on the display (see Section 10-5).
  • Page 48 The Stop button indicator LED illuminates to indicate no heating cycle is in process. The temperature displays indicate actual temperature from the TC’s (thermocouples). If no thermocouples are connected, the displays indicate OPEN. Control LEDs illuminate to indicate the number of control TC’s in the last program. The appropriate degree units (°F or °C) light illuminates.
  • Page 49 To make changes to a program while in run mode, press the Hold button and the yellow indicator LED will illuminate, and the Run button yellow indicator LED will turn off. When in hold, the system will maintain the actual temperature of the hottest thermocouple while the program is being changed. Press the Program button and the yellow indicator LED will illuminate.

  • Page 50: System Operating Characteristics

    7-10. System Operating Characteristics The power source delivers a high-frequency alternating current output that energizes the coil creating the magnetic field used to heat the workpiece. The power source output characteristics are a function of the configuration, type and number of coils used as shown in the following table: Table 7-1.
  • Page 51 Table 7-2. Rolling Inductor Output Characteristics Output Type Maximum Amperage Single Rolling Inductor 300 A 300 A Per Output* Dual Rolling Inductor *The system maximum power is 35 kW, so each output will have approximately 17.5 kW, which uses less than 300 A The Rolling Inductor can be operated Max Power Output Vs.

  • Page 52: Section 8 − Maintenance

    SECTION 8 − MAINTENANCE 8-1. Routine Maintenance Disconnect power Maintain more often before maintaining. during severe conditions. n = Check Z = Change ~ = Clean l = Replace Reference * To be done by Factory Authorized Service Agent Daily n Visually inspect condi- tion of cords and cables.l damaged cords or cables.

  • Page 53: Calibration Verification Equipment

    8-3-2. TC Input/Output Check Connect precision DVM (DC Volts set to display in thousandths) to RC9. This is the top connector located on the back of the ProHeat 35. Red lead to pin 1 and black to pin 5. Set TC calibrator to 382.0 °F or 194.5 °C. Connect to TC1 input jack on front of ProHeat.

  • Page 54: Finishing Procedure

    8-3-3. Finishing Procedure If ProHeat 35 was set for Temp in Control Mode follow steps 8-3-1, steps 4.−6. to change it back to Temp. Turn ProHeat 35 power switch off. Have qualified person disconnect primary power. Remove precision DVM and TC calibrator.
  • Page 55 OM-222166 Page 49...
  • Page 56 OM-222166 Page 50...

  • Page 57: Section 9 − Safety Precautions For Servicing

    SECTION 9 − SAFETY PRECAUTIONS FOR SERVICING Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 9-1. Symbol Usage OM-222 166AD - 06−2015, safety_ihtm 2013-09 DANGER! − Indicates a hazardous situation which, if Indicates special instructions.

  • Page 58: California Proposition 65 Warnings

    OVERUSE can cause OVERHEATING. FALLING EQUIPMENT can injure. D Allow cooling period; follow rated duty cycle. D Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories. D Reduce current or reduce duty cycle before us- D Use equipment of adequate capacity to lift and ing induction heating equipment again.

  • Page 59: Section 10 − Diagnostics & Troubleshooting

    SECTION 10 − DIAGNOSTICS & TROUBLESHOOTING The ProHeat 35 power source has on-board capabilities to aid in troubleshooting problems should any conditions occur during operation. This troubleshooting capability consists of the Fault LED, Limit LED, and message screens that appear on the front panel LCD display.

  • Page 60: Limit Conditions

    10-2. Limit Conditions A limit condition indicates that the system has encountered an open thermocouple or is outside the range of its optimum operating conditions or parameters. Should a limit condition occur during operation, the yellow Limit LED will flash to indicate a problem. If the active screen on the LCD display is Run Status or Parameters, a message describing the particular limit condition will appear on the display.

  • Page 61: Fault Conditions

    Limit Condition Additional Information L11: Coolant Overtemp Limit Check coolant flow and level Clean coolant filters and heat exchanger Increase number of turns Verify appropriate insulation thickness L12: Power Source Overtemp Limit Check for blocked vents Clean wind tunnel heat sinks L13: Cable Connection Check for loose/open output connection Verify all output cables are same type...
  • Page 62 Fault Condition Additional Information F62: Isolation Fault Check for exposed conductor or for moisture on blanket Using conductive coolant in cooler (043810 low conductivity coolant is recommend). F63: Line Voltage Fault Check line voltage Check voltage values on diagnostic screen DIAG2 (see Section 10-7) F64: Power Source Overtemp Fault Verify power source vents and wind tunnel are unobstructed...

  • Page 63: Infrared Sensor Troubleshooting Guide

    10-6. Infrared Sensor Troubleshooting Guide Problem Cause Potential Solution Infrared sensor is connected but Verify settings on ProHeat are set for IR 4−20 mA, and temp range is temperature is not in range. set to 212°F−752°F (100°C−400°C) if infrared sensor is attached. Verify settings on ProHeat are set for K TC if thermocouple measuring device is attached.
  • Page 64 ROLL − Rolling Inductor OPEN − no cable or plug in place Cable 2 − This is the cable type hooked up to output number two. Possible labels: AIR − for an air-cooled cable LQD − for a liquid-cooled cable PLUG −...

  • Page 65: Proheat 35 Firmware Versions And Compatibility

    Currently 1.27 MF340141G The Bridge Control PLD is 1.28, and has not changed since the ProHeat 35 was released. If possible, verify firmware revision levels prior to ordering circuit boards. If firmware revisions cannot be verified, contact Miller Service for instructions on updating firmware.

  • Page 66: Removing Wrapper And Measuring Input Capacitor Voltage

    10-9. Removing Wrapper and Measuring Input Capacitor Voltage Turn Off welding power source, disconnect input power. Significant DC voltage can Tools Needed: remain on capacitors after unit is Off. Always check the 5/16, 3/8 in. voltage as shown to be sure the input capacitors have discharged before working on unit.

  • Page 67: Blowing Out Inside Of Unit

    10-10. Blowing Out Inside Of Unit Turn Off welding power source and disconnect input power. Remove wrapper and be sure input capacitors are discharged. Blow out inside of unit. Blow out fan motors in right side panel and front panel. 804 625-B Notes MATERIAL THICKNESS REFERENCE CHART...

  • Page 68: Section 11 − Electrical Diagram

    SECTION 11 − ELECTRICAL DIAGRAM Figure 11-1. Circuit Diagram OM-222166 Page 62...
  • Page 69 218 057-M OM-222166 Page 63...

  • Page 70: Section 12 − Parts List

    SECTION 12 − PARTS LIST Hardware is common and not available unless listed. See Figure 12-3 See Figure 12-2 Ref. 804 218-D Figure 12-1. Wrappers Item Dia. Part Mkgs. Description Quantity Figure 12-1. Wrappers ....+217470 Panel, Side RH .
  • Page 71 216225 Nameplate, Proheat 35 ......... . .
  • Page 72 Hardware is common and not available unless listed. 804 220-A Figure 12-3. Rear Panel Item Dia. Part Mkgs. Description Quantity Figure 12-3. Rear Panel ....217324 Panel, Rear .
  • Page 73 Hardware is common and not available unless listed. 804 221-D Figure 12-4. Base w/Components Item Dia. Part Mkgs. Description Quantity Figure 12-4. Base w/Components ....217328 Frame, Lifting .
  • Page 74 Hardware is common and not available unless listed. Ref.804 222-G Figure 12-5. Top Windtunnel Item Dia. Part Mkgs. Description Quantity Figure 12-5. Top Windtunnel ....218424 Windtunnel, Top .
  • Page 75 Item Dia. Part Mkgs. Description Quantity Figure 12-5. Top Windtunnel (continued) ... . 220822 Xfmr, Current Bridge ..........
  • Page 76 Hardware is common and not available unless listed. 804 224-F Figure 12-6. Right Windtunnel (460 − 575 V Model) Item Dia. Part Mkgs. Description Quantity Figure 12-6. Right Windtunnel (460 − 575 V Model) ....216230 Windtunnel, RH .
  • Page 77 Item Dia. Part Mkgs. Description Quantity Figure 12-6. Right Windtunnel (Continued)l (460 − 575 V Model) ....229728 Strap, Connecting ..........
  • Page 78 Hardware is common and not available unless listed. 804 431-E Figure 12-7. Right Windtunnel (400 − 460 V Model) Item Dia. Part Mkgs. Description Quantity Figure 12-7. Right Windtunnel (400 - 460 V Model) ....253366 Windtunnel, RH .
  • Page 79 Item Dia. Part Mkgs. Description Quantity Figure 12-7. Right Windtunnel (400 -460 V Model) (Continued) ... . 239262 Circuit Card Assy, Cooler Control ........
  • Page 80 Hardware is common and not available unless listed. 804 225-A Figure 12-8. Left Windtunnel Item Dia. Part Mkgs. Description Quantity Figure 12-8. Left Windtunnel ....216631 Windtunnel, LH .
  • Page 81 Item Dia. Part Mkgs. Description Quantity Figure 12-8. Left Windtunnel (Continued) ..PLG16, 121,122 ..131054 Housing Rcpt+Skts, (Service Kit) ........
  • Page 82 Hardware is common and not available unless listed. 804 300-A Figure 12-9. Hermaphroditic Blank Plug Assy Item Dia. Part Mkgs. Description Quantity Figure 12-9. Hermaphroditic Blank Plug Assy 224 260 ....221440 O-Ring, .737 Id X .103 Cs .
  • Page 83 804 324-A Figure 12-10. Air−Cooled Output Extension Cables Item Dia. Part Mkgs. Description Quantity Figure 12-10. Air−Cooled Output Extension Cables 195 404, 195 405, And 300 362 ....253841 Shell Assy, Connector −...
  • Page 84 804 411-A Figure 12-11. Liquid−Cooled Output Extension Cables Item Dia. Part Mkgs. Description Quantity Figure 12-11. Liquid−Cooled Output Extension Cables (195 402, 195 403, 300 180, And 300 598) ....253840 Connector Shell .
  • Page 85 804 404-A Figure 12-12. Heating Cables Item Dia. Part Mkgs. Description Quantity Figure 12-12. Heating Cables (300 045, 300 046, 300 047, And 300 049) ....254887 Connector Shell .
  • Page 86 201 432-G Figure 12-13. Quick Connect To Quick Connect Hose Item Dia. Part Mkgs. Description Quantity Figure 12-13. Quick Connect To Quick Connect Hose (204 877) ....204955 Ftg, Plstc Coupler Qdisc X 1/4 Npt Female .
  • Page 87 Hardware is common and not available unless listed. 4 13 Replaceable Strap Strap Buckle Ref. 805 176-C / Ref. 805 174-C Figure 12-14. Induction Blanket And Sleeve Item Part Description Quantity Figure 12-14. Induction Blanket And Sleeve ..
  • Page 88 Item Part Description Quantity Figure 12-14. Induction Blanket And Sleeve (continued) ..194888 Induction Blanket Sleeve, 10-7/64 In. (257 mm) Wide, 55 In. (1397 mm) Long [14 In..... (356 mm) Dia Pipe] .
  • Page 89 Hardware is common and not available unless listed. 24 22 Ref. 263 983-C Figure 12-15. Rolling Inductor Complete Assembly Item Dia. Part Mkgs. Description Quantity Figure 12-15. Rolling Inductor Complete Assembly ... . . 262163 Plate, Side W/Pems Rolling Inductor .
  • Page 90 Item Dia. Part Mkgs. Description Quantity Figure 12-15. Rolling Inductor Complete Assembly (continued) ... . . 221099 ..Clamp, Strain Relief ..........
  • Page 91 Hardware is common and not available unless listed. 264 092-B Figure 12-16. Rolling Inductor Mounting Arm Assembly Item Dia. Part Mkgs. Description Quantity Figure 12-16. Rolling Inductor Mounting Arm Assembly ... . . 263529 Plate, Swivel Induction Arm .
  • Page 92 Hardware is common and not available unless listed. 270 112-B Figure 12-17. Rolling Inductor Stand Item Dia. Part Mkgs. Description Quantity Figure 12-17. Rolling Inductor Stand ....269173 Pin, Quick Release .375 Dia X 1.300 Usable LG .
  • Page 93 Hardware is common and not available unless listed. 266 226-B Figure 12-18. Travel Sensor Assembly w/Mounting Bracket Item Dia. Part Mkgs. Description Quantity Figure 12-18. Travel Sensor Assembly w/Mounting Bracket ....266229 O-Ring, 3.350 ID X 3.770 OD Silicone .
  • Page 94 Hardware is common and not available unless listed. 265 181-D Figure 12-19. IR Assembly w/Mounting Bracket Item Dia. Part Mkgs. Description Quantity Figure 12-19. IR Assembly w/Mounting Bracket ....265076 Sensor, Temperature IR Assembly .
  • Page 95 Hardware is common and not available unless listed. 265 916-F Figure 12-20. IR TC Control Box Item Dia. Part Mkgs. Description Quantity Figure 12-20. IR TC Control Box ....268033 Label, IR Connection Box .
  • Page 96 Hardware is common and not available unless listed. 265149-C Figure 12-21. Regulator−Filter Air/Oil Separator Assembly Item Dia. Part Mkgs. Description Quantity Figure 12-21. Regulator−Filter Air/Oil Separator Assembly ....265146 Filter−Reg, 1/4 Npt 5 Micron 0−30psi Auto Drain W/N .
  • Page 97 Effective January 1, 2016 (Equipment with a serial number preface of MG or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
  • Page 98 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2016 Miller Electric Mfg. Co. 2016−01...

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