Related Manuals for Canon Cassette Module-Y1
Summary of Contents for Canon Cassette Module-Y1
- Page 1 Cassette Module-Y1 Service Manual Rev.0 Product Outline Technology Periodic Servicing Parts Replacing and Cleaning Adjustment Installation Appendix...
- Page 2 This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the edition of this manual.
- Page 3 Explanation of Symbols The following rules apply throughout this Service Manual: The following symbols are used throughout this Service Manual. Each chapter contains sections explaining the purpose of specific functions and the Symbols Explanation Symbols Explanation relationship between electrical and mechanical systems with reference to the timing of operation.
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Page 4: Table Of Contents
Contents Safety Precautions Parts Replacing and Cleaning Notes Before it Works Serving ---------------------------------------------0-2 List of Parts ---------------------------------------------------------------------4-2 Points to Note at Cleaning --------------------------------------------------0-2 External View ----------------------------------------------------------------------- 4-2 Front Side ------------------------------------------------------------------------------------- 4-2 Product Outline Rear Side ------------------------------------------------------------------------------------- 4-2 List of Main Unit -------------------------------------------------------------------- 4-3 Outline ---------------------------------------------------------------------------1-2 Electrical Components ------------------------------------------------------------ 4-3 Specification ------------------------------------------------------------------------- 1-2... - Page 5 Preparation ----------------------------------------------------------------------------------4-12 Procedure ------------------------------------------------------------------------------------4-13 Adjustment Outline ---------------------------------------------------------------------------5-2 Image position adjustment ------------------------------------------------------- 5-2 Image position adjustment --------------------------------------------------5-3 Left Image Margin ----------------------------------------------------------------- 5-3 Leading Edge Non-Image Width ----------------------------------------------- 5-3 Left Non-Image Width ------------------------------------------------------------ 5-4 Installation Installing this Equipment ----------------------------------------------------6-2 Appendix Service Tools --------------------------------------------------------------------- II Special Tools --------------------------------------------------------------------------- II Oils and Solvents --------------------------------------------------------------------- II General Circuit Diagram -------------------------------------------------------III...
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Page 6: Safety Precautions
Safety Precautions ■ Notes Before it Works Serving ■ Points to Note at Cleaning... - Page 7 Notes Before it Works Serving Points to Note at Cleaning CAUTION: CAUTION: At servicing, be sure to turn off the power source according to the specified steps and When performing cleaning using organic solvent such as alcohol, be sure to check that disconnect the power plug.
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Page 8: Product Outline
Product Outline ■ Outline ■ Names of Parts Product Outline... -
Page 9: External View
Product Outline > Names of Parts > Cross-section View Outline Names of Parts Specification External View Item Description Cassette Connecting Upper Terminal Paper storage method Front loading method Cassette Right Door Pickup method Retard separation method Cassette Rear Cover Paper stack capacity 550 sheets (80 g/m ), 650 sheets (64 g/m Paper feed reference... -
Page 10: Technology
Technology ■ Basic configuration ■ Controls Technology... -
Page 11: Parts Configuration
Technology > Basic configuration > Paper Path Basic configuration NOTE: Parts numbers of the Cassette 2 are listed. As for parts numbers of the Cassette 3 and Cassette 4, replace the number at the hundreds place of the corresponding parts Parts Configuration number of the Cassette 2 with 2 or 3, respectively. -
Page 12: Controls
Technology > Controls > Pre-registration Stop Control Controls Pre-registration Stop Control To ensure throughput when picking up from the Cassette 3/4, preceding pickup is executed Overview so that the second sheet of paper and later are moved to the pre-registration stop position. •... -
Page 13: Paper Size Detection Control
Technology > Controls > Paper Size Detection Control Paper Size Detection Control Rear Guide Plate Paper size in a cassette is automatically detected by the "Cassette Size Switch". Paper size in a cassette is automatically detected by adjusting the Guide Plate position. By shifting the Guide Plate, concavo-convex area of the Cassette Size Dial is switched and the Cassette Size Switch at the printer side is switched. -
Page 14: Paper Level Detection Control
Technology > Controls > Paper Level Detection Control Paper Level Detection Control If the paper is full Cassette Paper Cassette Paper Level Sensor A Paper level inside the cassette is detected by the sensors shown in the following table. Paper Level Sensor B Cassette Paper Cassette Paper... -
Page 15: Paper Detection Control
Technology > Controls > Lifter Control Paper Detection Control Lifter Control After the Cassette Lifting Plate Detection Sensor (PS101) is turned ON, the Cassette Paper When Cassette is set Sensor (PS102) detects presence/absence of paper. When the Cassette Paper Sensor The Lifting Plate is raised until the Cassette Lifting Plate Detection Sensor (PS101) is turned (PS102) is ON, absence of paper is notified. -
Page 16: Jam Detection
Technology > Controls > Jam Detection > List of Jam Codes Jam Detection ACC ID Jam Code Type Sensor Name Sensor ID 9902 Sequence jam ■ List of Jam Codes 9903 Sequence jam 9904 Sequence jam A jam code consists of 4 alphanumeric characters. 9905 Sequence jam The upper 2 digits indicate the jam type, and the lower 2 digits indicate the sensor that... - Page 17 Periodic Servicing ■ Periodic Servicing List Periodic Servicing...
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Page 18: Periodic Servicing Periodic Servicing List
Periodic Servicing > Periodic Servicing List Periodic Servicing List PR: Replace ( Periodical parts replacement ) CR: Replace ( Consumble parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection Life Item Parts No. Q'ty Remarks 80,000 sheets 500,000 sheets 1 Cassette pickup roller FB6-3405 Same as estimated product life. -
Page 19: Parts Replacing And Cleaning
Parts Replacing and Cleaning ■ List of Parts ■ Disassembly/Assembly Parts Replacing and Cleaning... -
Page 20: External View
Parts Replacing and Cleaning > List of Parts > External View > Rear Side List of Parts ■ Rear Side External View ■ Front Side F-4-2 Name Reference Cassette Rear Cover Cassette Right Rear Cover (Refer to page 4-7) F-4-1 Cassette Right Door (Refer to page 4-7) Name... -
Page 21: List Of Main Unit
Parts Replacing and Cleaning > List of Parts > Electrical Components > Sensor List of Main Unit Electrical Components ■ Sensor PS106 PS103 PS102 PS107 PS104 PS101 PS105 F-4-4 Name Reference Adjastment during parts replacement F-4-3 PS105 Cassette Paper Level Sensor B Name Reference Adjastment during... -
Page 22: Switch/Pcb/Motor/Solenoid
Parts Replacing and Cleaning > List of Parts > List of Connectors List of Connectors ■ Switch/PCB/Motor/Solenoid M101 J1007 J1004 J1010 J1005 M102 SL101 J1003 J1001 PCB101 J1006 J1009 J1002 J1008 J806 SW101 J805 J1011 F-4-5 Name Reference Adjastment during F-4-6 parts replacement J No. -
Page 23: Disassembly/Assembly
Parts Replacing and Cleaning > Disassembly/Assembly > Location > Rear Side Disassembly/Assembly ■ Rear Side Location ■ Front Side F-4-8 Name Reference Cassette Rear Cover Cassette Right Rear Cover (Refer to page 4-7) Cassette Right Door (Refer to page 4-7) F-4-7 Cassette Right Front Cover (Refer to page 4-6) -
Page 24: List Of Main Unit
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Front Cover > Procedure List of Main Unit Removing the Cassette Right Front Cover ■ Procedure 1) Pull out the cassette [1], and open the Cassette Right Door [2]. 2) Remove the Cassette Right Front Cover [3]. -
Page 25: Removing The Cassette Right Rear Cover
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Door > Procedure Removing the Cassette Right Rear Cover Removing the Cassette Right Door ■ Procedure ■ Preparation 1) Open the Cassette Right Door [1]. 1) Remove the Cassette Right Front Cover.(Refer to page 4-6) 2) Remove the Cassette Right Rear Cover [2]. -
Page 26: Removing The Cassette Feed Roller
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure Removing the Cassette Feed Roller CAUTION: ■ Procedure Be sure to pass the Right Door Sensor Harness [1] through the Harness Guide [A], and install the Harness Band [2] at the lower side of the guide [3] when assembling. CAUTION: (Because the connector cannot be connected to the Right Door Sensor.) Be sure not to touch the surface of the roller when disassembling/assembling. - Page 27 Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure 2) Release the claw [1] of the Cassette Feed Roller, and remove the Cassette Feed Roller [2]. 1) Install the Cassette Feed Roller [2] by aligning the protrusion [A] of the Feed Roller Shaft with the groove [1] of the Cassette Feed Roller.
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Page 28: Removing The Cassette Separation Roller
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Separation Roller > Procedure 4-10 Removing the Cassette Separation Roller 2) Release the claw [1] of the Cassette Separation Roller, and remove the Cassette Separation Roller [2]. ■ Procedure CAUTION: Be sure not to touch the surface of the roller when disassembling/assembling. -
Page 29: Removing The Cassette Pickup Roller
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Roller > Procedure 4-11 Removing the Cassette Pickup Roller 1) Install the Cassette Separation Roller [2] by aligning the protrusion [A] of the Separation Roller Shaft with the groove [1] of the Cassette Separation Roller. ■... -
Page 30: Removing The Cassette Pickup Idler Gear
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Preparation 4-12 Removing the Cassette Pickup Idler Gear Removing the Cassette Pickup Unit ■ Preparation ■ Preparation 1) Remove the Cassette Feed Roller.(Refer to page 4-8) NOTE: 2) Remove the Cassette Pickup Roller.(Refer to page 4-11) When the host machine is installed, remove the Right Front Cover [1], the Right Rear ■... -
Page 31: Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Procedure 4-13 ■ Procedure 1) Remove the Cassette Pickup Unit [1]. • 2 Connectors [2] • 1 Wire Saddle [3] • 4 Screws [4] CAUTION: When pulling out the Cassette Pickup Unit [1] at disassembly/assembly, be sure not to cause open circuit by making the harness [2] get caught. -
Page 32: Adjustment
Adjustment ■ Outline ■ Image position adjustment Adjustment... - Page 33 Adjustment > Outline > Image position adjustment Outline Category Item Reference Left Non-Image Single-sided copy: 2.5 ± 1.5 (mm) p. 5-4 Width Double-sided copy: 2.5 ± 1.5 (mm) Image position adjustment 2.5+/-1.5mm (2nd side of double-sided copy: This section describes procedures when adjusting basic image position (image margins, 2.5+/-1.5mm) nonimage area, etc).
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Page 34: Left Image Margin
Adjustment > Image position adjustment > Leading Edge Non-Image Width Image position adjustment Leading Edge Non-Image Width Service mode> PRINT> PRINT NUMERIC> 143 (1st side at half speed) Copy 10 sheets from each pickup position to check that the image margin and non-image Service mode>... -
Page 35: Left Non-Image Width
Adjustment > Image position adjustment > Left Non-Image Width Left Non-Image Width Service mode > PRINT> PRINT NUMERIC> 034 (Multi-purpose Tray) Service mode > PRINT> PRINT NUMERIC> 035 (Cassette 1) Service mode > PRINT> PRINT NUMERIC> 036 (Cassette 2 (option)) Service mode >... -
Page 36: Installation
Installation ■ Installing this Equipment Installation Installation... - Page 37 Installation Installation > Installing this Equipment Installing this Equipment When installing this equipment, refer to the User Installation Procedure. Installation Installation > Installing this Equipment...
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Page 38: Appendix
Appendix ■ Service Tools ■ General Circuit Diagram... -
Page 39: Special Tools
Appendix > Service Tools > Oils and Solvents Service Tools Oils and Solvents Name Uses Composition Remarks Special Tools Alcohol cleaning; fluoride-family hydrocarbon Do not bring near fire. e.g., alcohol Procure locally. glass, plastic, rubber; surface activating agent IPA (isopropyl alcohol) may be Tool name Tool No. -
Page 40: General Circuit Diagram
General Circuit Diagram M102 SL101 Lifter Motor To Upper Cassette Module Cassette Pickup Solenoid M101 SOLD2 or Host Machine SOLD1 Pickup Motor J1002H J1802DWH J1002 J1802DA J1802DB J1001D J1001L J1003 J1001LH J1802DA_BUS[0:7] J1802DB_BUS[0:6] J1805D J1805L J1805LH J805 J807 J802 J801 PCB101 Cassette Module Controller PCB J803...