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Table of Contents
Related Manuals for Textron ALTERRA TBX 700 EPS 2018
Summary of Contents for Textron ALTERRA TBX 700 EPS 2018
- Page 2 YOUR ATV CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, Labels should be considered as perma- even during routine maneuvers such as nent parts of the vehicle. If a label comes turning and driving on hills or over obsta- off or becomes hard to read, contact your cles, if you fail to take proper precau- authorized dealer for a replacement.
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Page 3: Foreword
Foreword Congratulations and thank you for pur- Some illustrations used in this manual are chasing a Textron Off Road All-Terrain used for clarity purposes only and are not Vehicle (ATV). Built with American designed to depict actual conditions. engineering and manufacturing know-... -
Page 4: Table Of Contents
Table of Contents Foreword ..........1 Trailering and Towing......46 Parts and Accessories......1 Transporting ......... 47 Division I - Safety Gasoline-Oil-Lubricant ......48 Engine Break-In ........49 ATV Safety Alert ........4 Burnishing Brake Pads......49 Rider Training Course ......5 General Maintenance ....... -
Page 5: Division I - Safety
Division I - Safety AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. • Always go slowly and be extra careful avoid stalling, maintain a steady speed when operating on unfamiliar terrain. when climbing a hill. If you stall or roll Always be alert to changing terrain condi- backwards, follow the special procedure tions when operating the ATV. -
Page 6: Atv Safety Alert
ATV Safety Alert * Never carry a passenger on an ATV. Carrying a passenger may upset the The Consumer Product Safety Commis- balance of the ATV and may result in sion has concluded that ALL-TERRAIN loss of control. VEHICLES (ATV’s) may present a risk * Always avoid paved surfaces. -
Page 7: Rider Training Course
Rider Training Course The Textron Specialized Vehicles divi- sion of Textron, Inc. (hereinafter “the manufacturer”) sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previ- ous ATV riding experience will receive a $100.00 coupon from the manufacturer... -
Page 8: Warning Labels & Information
Warning Labels & Information This vehicle comes with several labels containing important safety information. Any- one who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your authorized dealer for a replacement. - Page 9 Warning Labels & Information 0411-426 0411-966 1411-804 1411-574 4411-550 1411-932 ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
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Page 10: Warning Labels & Information
Warning Labels & Information L (TBX) 0411-975 M (TBX) 4411-787 N (Mud Pro) 0411-648 Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury. -
Page 11: Hangtag
Hangtag This vehicle comes with a hangtag containing important safety information. Anyone who rides the ATV should read and understand this information before riding. Pour commander des Étiquettes de Mise en Garde gratuites, voyez votre conces- sionnaire agréé pour le numéro de pièce 2436-558. ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. -
Page 12: Warnings
Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered. - Page 13 ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
- Page 14 ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 15 ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
- Page 16 ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
- Page 17 ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 18 ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual.
- Page 19 ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
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Page 20: Warnings
! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged. -
Page 21: Prevention
Prevention Overview Helmet When using an ATV, prevention is the Your helmet is the most important piece of name of the game. “Had you only protective gear for safe riding. A helmet known” something could go wrong, you can prevent a severe head injury. There would have prevented it. -
Page 22: Atv Condition
Boots/Ankle Protection 1. Tires and Wheels Wear a boot that covers the largest possi- Correct tire pressure is crucial. Consult ble area of your leg (preferably up to the ATV Specifications section of this your knee) and can handle significant Operator’s Manual for tire pressure impact. -
Page 23: First Aid And Survival
3. Lights and Electric First Aid and Survival Turn the hi-beam and lo-beam on and off You need to prepare for the unexpected. to make sure they work. At the same Emergencies and accidents are traumatic time, check that the taillight and brake- enough, but they’re even worse when light work. - Page 24 Maps/GPS (Global Emergency Kit with Positioning System) Flashlight and First Aid Kit Maps may be unnecessary when you’re You’ll need several items in your Emer- familiar with the area. But when you’re gency Kit including a flashlight. The riding on unfamiliar trails, it’s good to matches will come in handy if you need know where you are, what’s coming up, to start a fire to stay warm.
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Page 25: Active Riding
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV. -
Page 26: Sound Judgment
Sound Judgment Overview Trail Riding You are not invincible. Knowing that the Use sound judgment when trail riding; first “S” in “P.A.S.S.” stands for “Sound that means riding on a trail that fits your Judgment” means you need to use yours. ability level. -
Page 27: Those Around You
ATV Maintenance Those Around You You have to maintain your ATV. The People do all kinds of things that you can’t General Maintenance section of this predict or control. Operator’s Manual tells you about taking care of your ATV. If, at any time, abnor- Riding Companions mal noises, vibrations, or improper func- Leave a lot of space between you and other... -
Page 28: Speedrack
Load Capacity Ratings ! WARNING Chart POTENTIAL HAZARD Overloading the ATV or carrying or tow- Item Specifications ing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Max Load Capacity - Mud Could cause changes in ATV handling, Max Load Capacity - TBX which could lead to an accident. - Page 29 Your Physical Condition Alcohol - Effects* Your physical condition is critical to safe The Number of Drinks that Impair ATV operation. Don’t ride when tired and consider your health when planning Mental and Physical Abilities longer rides. 1-2 DRINKS Mental processes such as restraint, Don’t ride: awareness, concentration, and judg- 1.
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Page 30: Supervision
Supervision Overview ATV’s are all a little different from the handling to the stability to the controls. You’re responsible for supervising those So regardless of how much experience who ride your ATV. Your wisdom is valu- your family members have with ATV’s, able... -
Page 31: Division Ii - Operation/Maintenance
Division II - Operation Maintenance ATV Specifications ENGINE Type Four-Cycle/Liquid Cooled OHC Bore x Stroke 102 mm x 85 mm (4.01 x 3.35 in.) Displacement 695 cc (42.4 cu in.) Spark Plug Type NGK CPR8E Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.) Brake Type Hydraulic w/Brake Lever Lock and Rear Foot Brake CHASSIS... -
Page 32: Location Of Parts And Controls
Location of Parts and 739-569D Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Power Distribution Module 5. Radiator Access Panel 6. Seat Latch 7. Storage Compartment 8. Reverse Override Switch TXA020A 9. Rear Foot Brake 10. Brake Lever Lock 11. -
Page 33: Atv Operation
ATV Operation Basic Operating CAUTION Maneuvers Do not run the starter motor for more Active riding and basic maneuvers are than eight seconds per starting attempt. The starter motor may over- the foundation of your ATV ride. Without heat causing severe starter motor basic skills, it’s impossible to execute damage. -
Page 34: Dismounting The Atv
3. Never “ride” the brake. Even main- taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid. ! WARNING Excessive repetitive hydraulic brake for high speed stops will cause overheating of the brake EFI012A fluid and premature brake pad wear... -
Page 35: Handling The Atv (Active Riding Techniques)
Leaning, Weight Shift, and Handling the ATV Balance (Active Riding When you turn, the trick is to move for- Techniques) ward and slide over to the side of the seat Active riding involves moving your body. that’s on the inside of the turn. Support You must learn to lean and shift your your body weight on the outside footrest. -
Page 36: Sharp Turns
ATV-0046 ATV-0039 ATV-0045 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. You might have to lean into the turn more than you do in a wide turn. -
Page 37: Riding Uphill
7. Let the ATV roll to your right side until it faces slightly downhill. 8. Reapply the brakes. 9. Get back on the ATV from the uphill side, and keep your weight shifted uphill when you sit down. 10. Start the engine and follow the method for riding downhill. -
Page 38: Riding Downhill
4. If that doesn’t work and you still 1. Shift your body weight as far back have forward motion and the terrain on the seat as possible. permits, do a U-turn, go back down, 2. Keep it in a low gear; stay out of and try climbing again, OR neutral. -
Page 39: Crossing Obstacles
Crossing Obstacles 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s Crossing obstacles is risky; avoid it if not possible because of the terrain or possible. Riding over logs, rocks, and other conditions or if it just doesn’t ruts means combining all the active rid- work, stop and get off. -
Page 40: Tips
8. If the ATV starts tipping, shift your Sometimes your ATV may not respond weight to keep it in balance. and goes straight ahead instead of letting you turn. Here’s how to handle it: To clear a single-track (only one tire con- tacts) obstacle, follow the same rules 1. -
Page 41: Stopping The Atv
3. Make sure you have a way out on 4. Drive straight across to the opposite the other side of the water. shoulder. 4. If you get stuck in the sludge or 5. Take into account that your ATV mud, try rocking the ATV from side could stall while crossing;... -
Page 42: General Information
General Information Control Locations and Shift Lever Functions Ignition Switch Key Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key. Ignition Switch The ignition switch has three positions. - Page 43 ! WARNING ! WARNING The 4WD lock is intended for use Always check to be sure that the brake where minimum traction is available. lever lock has been disengaged before NEVER EXCEED 10 MPH (16 kph) with operating the ATV. An accident could the lock engaged.
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Page 44: Power Steering
Starter Button Throttle Limiter Screw Pushing in on this button activates the starter motor. Before starting the engine, make sure the ignition switch is in the ON position, the transmission is in neu- tral, and the brake lever lock is engaged. ... -
Page 45: Speedometer/Lcd
The EPS system engages when the igni- Code Fault Description tion switch is turned to the ON position C1325 Dual Loss and disengages after approximately five C1326 Rotor Position Encoder minutes (to conserve battery power) if C1327 Voltage Converter Error (Low) the engine is not running. - Page 46 1. Speedometer/Tachometer/Condition 5. Odometer/Trip Meter/Clock/Engine Warning Display - Indicates the Hour Meter - Displays odometer approximate vehicle speed (MPH or (total distance the vehicle has trav- km/h) or RPM. Warns of a system eled) or one of two trip meters used error condition requiring attention.
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Page 47: Oil Level Stick
Oil Level Stick 7. Engine Hour Meter Indicator - Indi- cates engine hour meter mode is selected on the display. 8. Speedometer/Tachometer Indicator - Indicates which mode (MPH, km/h, or RPM) is being displayed. 9. 4WD Lock Indicator - Displays LOCK when the front differential lock has been engaged. -
Page 48: Tailgate Latch (Tbx)
Side Storage 2. To lock the seat into position, slide the front of the seat into the seat Compartment (TBX) retainers and push down firmly on the rear of seat. The seat should automatically lock into position. ! WARNING Make sure the seat is secure before mounting the ATV. -
Page 49: Transporting
! WARNING Never tow people in or on any device except when towing a disabled vehi- cle with operable brakes and steering or on a trailer designed for passen- gers that has a rigid tow bar. Transporting When transporting the ATV, the ATV 738-424A must be in its normal operating position When loading a trailer properly, two... -
Page 50: Gasoline-Oil-Lubricant
Gasoline-Oil-Lubricant Recommended Engine/ Transmission Oil Filling Gas Tank CAUTION ! WARNING Any oil used in place of the recom- Always fill the gas tank in a well-venti- mended oil could cause serious lated area. Never add gasoline to the engine damage. Do not use oils ATV gas tank near any open flames or which contain graphite or molybde- with the engine running or hot. -
Page 51: Engine Break-In
Engine Break-In Burnishing Brake Pads After the completion of the break-in Brake pads must be burnished to achieve period, the engine oil and oil filter should full braking effectiveness. Braking distance be changed. Other maintenance after will be extended until brake pads are prop- break-in should include checking of all erly burnished. -
Page 52: General Maintenance
General Maintenance A repair shop or person of the owner's NOTE: Proper maintenance of the choosing may maintain, replace, or repair ATV is important for optimum perfor- emission-control devices and systems. mance. Follow Maintenance Schedule and all ensuing maintenance If the owner/operator does not feel quali- and care instructions/information. -
Page 53: Liquid Cooling System
Liquid Cooling System NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capa- bility. Using a garden hose, wash the radiator to remove any debris pre- venting air flow. CAUTION Do not use a pressure washer to FI465A... -
Page 54: Shock Absorbers
Maintenance When operating in muddy conditions, it is extremely important to clean the radiator core frequently. manufacturer requires inspecting and/or flushing the radiator core before each use to prevent overheating resulting in severe engine damage. After cleaning, shine a light through the radiator core while observing from the opposite side to determine if all MP003... -
Page 55: General Lubrication
The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart. -
Page 56: Hydraulic Hand Brake
Front Differential and Rear Drive Gear Lubricant (Inspecting/Changing) Inspect and change the gear lubricant in each according to the Maintenance Schedule. When changing the lubricant, use approved SAE 80W-90 hypoid oil and use the following procedure. 1. Place the ATV on level ground. CF113A 2. -
Page 57: Brake Hoses
Brake Hoses 1. Check the brake fluid level in the reservoir. The fluid level must be Carefully inspect the hydraulic brake maintained between the MAX and hoses for cracks or other damage. If MIN level marks. If the level in the found, take the ATV to an authorized reservoir is low, add DOT 4 brake dealer to have the brake hoses replaced. -
Page 58: Battery
Battery 3. Inspect the four ball joint boots for cracks, tears, or perforations. The battery is located under the seat. 4. Check the ball joint for free-play by After being in service, batteries require grasping the steering knuckle and regular cleaning and recharging in order turning it from side to side and up to deliver peak performance and maxi- and down. -
Page 59: Jump-Starting
2. Be sure the charger and battery are NOTE: For optimal charge and per- in a well-ventilated area. Be sure the formance, leave the charger con- charger is unplugged from the 110- nected to the battery for a minimum 1 volt electrical outlet. - Page 60 1. On the vehicle to be jump-started, CAUTION remove the battery cover and any terminal boots. Failure disconnect electronic accessories during jump-starting ! WARNING may cause system damage due to power spikes. Any time service is performed on a battery, following must 6.
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Page 61: Spark Plug
10. Remove the jumper cables in oppo- A new spark plug should be tightened 1/2 site order of hook-up (4, 3, 2, 1). Be turn once the washer contacts the cylin- careful not to short cables against der head. A used spark plug should be bare metal. -
Page 62: Air Filter Housing Drain(S)
3. Remove the foam element from the 13. Install the storage compartment and frame making sure not to tear the cover. element. Air Filter Housing Drain(s) Inspect the drain(s) beneath the main housing for debris and for proper sealing. FI705 4. -
Page 63: Tires
Wheels Tires 1. Park the ATV on level ground and ! WARNING engage the brake lever lock. Always use the size and type of tires 2. Loosen the lug nuts on the wheel to as specified. Refer to the appropriate be removed. -
Page 64: Light Bulb Replacement
CAUTION When replacing the headlight bulb, be careful not to touch the glass por- tion of the bulb. Grasp the new bulb with a clean cloth. Taillight/Brakelight To replace the taillight/brakelight bulb, use the following procedure. TXA005 2. Using a suitable brush, clean the car- 1. -
Page 65: Fuses
Fuses The fuses are located in a power distribu- tion module under the seat. If there is any type of electrical system failure, always check the fuses first. CAUTION Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short ATV-0070 period of use, consult an authorized... -
Page 66: Preparation For Storage
Preparation for Storage 7. Tighten all nuts, bolts, cap screws, CAUTION and screws. Make sure rivets hold- ing components together are tight. Prior to storing the ATV, it must be Replace all loose rivets. Care must properly serviced to prevent rusting be taken that all calibrated nuts, cap and component deterioration. -
Page 67: Preparation After Storage
Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. We rec- Before installing the battery, make ommend the following procedure to pre- sure the ignition switch is in the OFF pare the ATV. -
Page 68: Limited Warranty
Limited Warranty Textron Specialized Vehicles, a division of Textron, Inc. (the Company) extends a limited warranty as described below on each new vehicle it assembles and on each genuine part and accessory assembled and sold by an authorized dealer. The limited warranty on the vehicle is extended to the original retail purchaser for the time periods described below;... -
Page 69: Warranty Procedure/Owner Responsibility
Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by the Company is a condition precedent to warranty coverage. -
Page 70: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Textron Specialized Vehicles warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Textron Off Road vehicles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 71: Maintenance Record
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES... -
Page 72: Change Of Address, Ownership, Or Warranty Transfer
Change of Address, Ownership, or Warranty Transfer Textron Specialized Vehicles, a division of Textron, Inc. keeps on file the current name and address of the owner of this vehicle. This allows us to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 73 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here TEXTRON OFF ROAD PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
- Page 74 NOTES...
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Page 75: Identification Numbers Record
Identification Numbers Record This ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed if the VIN or ESN is removed or mutilated in any way. - Page 76 ©2017 Textron Specialized Vehicles, a division of Textron, Inc. ™ ®Trademarks of Textron Specialized Vehicles p/n 2261-876...
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