socomec MASTERYS BC Installation And Operating Manual
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socomec MASTERYS BC Installation And Operating Manual

100-120 kva
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MASTERYS BC
Installations- und bedienungsanleitung
Installation and operating manual
Manuel d'installation et d'utilisation
Installatie– en bedieningshandleiding
Dokumentacja Techniczno-Ruchowa
Manual de instalação e funcionamento
Руководство по установке и эксплуатации
Navodila za priključitev in uporabo
Installations- och användarhandbok
1 0 0 - 1 2 0 k V A
Manual de instalación y uso
Paigaldus- ja kasutusjuhend
Asennus- ja käyttöohje
Manuale di installazione e uso
Manual de instalare şi utilizare
Kurulum ve kullanım kılavuzu
安装及操作手册
DE
EN
ES
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FI
FR
IT
NL
PL
PT
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RU
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SV
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  • Page 1 MASTERYS BC 1 0 0 - 1 2 0 k V A Installations- und bedienungsanleitung Installation and operating manual Manual de instalación y uso Paigaldus- ja kasutusjuhend Asennus- ja käyttöohje Manuel d’installation et d’utilisation Manuale di installazione e uso Installatie– en bedieningshandleiding Dokumentacja Techniczno-Ruchowa Manual de instalação e funcionamento...
  • Page 2 UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

  • Page 3: Table Of Contents

    10. TECHNICAL SPECIFICATIONS ..........47 MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 4: Safety Standards

    (UPS). • SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to use the document for the application indicated by SOCOMEC is granted to the recipient of the document. The reproduction, modifi cation, distribution of this document partially or wholly and in any way is prohibited except upon Socomec’s express prior written consent.

  • Page 5: Description Of Symbols On Labels Attached To The Unit

    For such use please contact SOCOMEC beforehand to check if these products meet the required levels of safety, performance, reliability, and comply with applicable laws, regulations and specifi...

  • Page 6: Unpacking And Installation Of The Unit

    If the packaging cannot be shipped the contents should be collected promptly, kept apart, and the sender or recipient should be contacted. All packaging must be recycled in compliance with existing legislation in the country where the system is installed. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 7: Moving From Above

    • Length of belts: ≥ 150 cm • Lifting eyebolts (supplied on request): internal ø 30 mm, thread M12. WARNING! LIFT AND HANDLE THE CABINETS WITH THE UTMOST CARE AND WITHOUT JERKING! 2.2.1-1 2.2.1-2 Remove screws A MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 8: Moving With Lifting Truss

    2.2.1-4 2.2.1-5 Tighten screws A 2.2.2. Moving with lifting truss If the height of the ceiling does not allow the use of belts the UPS can be moved using lifting trusses. 2.2.2-1 MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 9: Environmental Requirements

    • Several cabinets can be installed adjacent to each other (fi gure 2.3-2). • Two MASTERYS BC 100-120 systems can be installed back to back (fi gure 2.3-3). • Observe the direction of ventilation fl ows (fi gure 2.3-4) and heat dispersion fl ows (fi gure 2.3-5). See chapter 10 for the technical specifi...
  • Page 10 2.3.1. Installation on raised fl ooring 2.3.1-1 If the UPS is to be installed on raised fl ooring the SOCOMEC adjustable frame (fi gure 2.3.1-1) must be used to support the weight of the unit (fi gure 2.3.1-2). Refer to the relevant installation manual provided in the packaging for information on frame assembly operations.

  • Page 11: General Rules For Cable Installation On Trays

    1. Control cables: connections between the cabinets and each unit, alarm signals, remote mimic panel, connection to the BMS (Building Management System), emergency stop, connection to generator. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 12: Electrical Requirements

    The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which depends on the provision and location of protective overcurrent devices. We suggest 70 mm using the protective devices in the above table. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 13: Backfeed Protection

    IT systems) there is a hazardous potential on neutral, a suitable isolating switch must be provided on the neutral as well, or else there must be a detection, signalling and protection system (see the table in section 2.5 Electrical requirements). Connections, refer to paragraph 2.6.5. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 14: Installation Procedures And Instructions

    L2 L3 MAINS MAINS OUTPUT OUTPUT 2.6.2. Connections if the MAINS and AUX MAINS are connected SEPARATELY 2.6.2-1 2.6.2-2 L2 L3 L2 L3 L2 L3 MAINS MAINS AUX MAINS AUX MAINS OUTPUT OUTPUT MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 15: External Battery Cabinet Connection

    In the case of external batteries, the minimum number of elements permitted is 20 per branch for 120 kVA and 19 per branch for 100 kVA. 2.6.3-1 2.6.3-2 2.6.3-3 BATTERY STRING No. 1 BATTERY STRING No. 2 B1− B1− B2− B2− MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 16: Connecting The Battery Cabinet Temperature Probe

    2.6.4. Connecting THE BATTERY CABINET TEMPERATURE PROBE • SOCOMEC battery cabinets: - The SOCOMEC battery cabinet comes with a temperature probe which must be connected to the card supplied with the UPS (fi gure 2.6.4-1). - Connect the temperature probe as shown in fi gure 2.6.4-2 without cabling distance limits and without the need to observe polarity.
  • Page 17 Backfeed Type to Separate Mains. MAINS AUX MAINS Distribution panel Trip coil Mains terminal board Aux Mains terminal board MAINS Mains switch AUX MAINS Aux Mains switch Aux Mains BKF connector Mains BKF connector MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 18: Internal Backfeed Protection

    If the UPS has internal backfeed protection: • there is no need for external backfeed protection; • connect the UPS as indicated in paragraph 4.4; • the switches should be set as shown in figure 2.6.6-1. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 19: Generator Connection

    The UPS must not operate without the neutral connection to the input. The transformer cannot be connected to the output on individual UPS units connected in parallel configuration. For connection details refer to the transformer terminal board diagram. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 20: Ups Parallel Configuration

    UPS units making up the parallel system. The cables in question are supplied with the UPS in the case of a standard paral- lel setup or are attached to the parallel kit in the case of a later system upgrade. WARNING! Parallel configuration must only be activated by SOCOMEC qualified personnel. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 21 UPS) Additional disconnectors on the distribution panel System shutdown switch F Distribution (1). To avoid unwanted tripping, do not use the magneto-thermal switch. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 22 2. UNPACKING AND INSTALLATION OF THE UNIT 1+1 Parallel confi guration - Common Mains 2.10.1-2 UPS1 UPS2 MAINS OUTPUT MAINS OUTPUT 1+1 Parallel confi guration - Separate Mains 2.10.1-3 UPS1 UPS2 MAINS OUTPUT MAINS OUTPUT MAINS MAINS MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 23: Special Parallel Configuration Features

    UNIT MENU. 2.11.2. Sequential start (confi gurable by Socomec service personnel only) In a parallel confi guration a sequential start can be set on all the units. It allows a reduction of the power impact on the mains or GenSet when the UPS system resumes from battery mode.

  • Page 24: Modes Of Operation

    3.1. ONLINE OPERATION A special feature of the MASTERYS BC series is the ON LINE double conversion in conjunction with low distortion mains power absorption. In Normal Mode (on inverter) the UPS can supply a voltage that is fully stabilised in frequency and amplitude, regard- less of any interference in the mains power supply, within the most stringent classifi...

  • Page 25: Operation In Converter Mode

    3.6. OPERATION WITH MOTOR GENERATOR (GENSET) MASTERYS BC can be operated in conjunction with a generator (GENSET) over the ADC interface (see chapter 8.1). With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GE and to also avoid operation from the battery or risks of out-of-synchronisation switching on to the bypass.

  • Page 26: Access To Controls

    Slot for optional communication cards. Serial RS232/485 connector. Serial RS232 connector. USB connector. Cable trunking for control cables. Power connections. Input switch (MAINS). Output switch. Auxiliary mains Input switch (AUX MAINS). Output maintenance bypass switch. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 27: Human Machine Interface

    - Flashing yellow: UPS in standby mode or maintenance alarm is active - Yellow: UPS on battery or general alarm - Flashing green: battery test is in progress - Green: the load is supplied - Off : inactive UPS MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 28: Mimic Panel Overview

    UPS current time (hours and minutes, with ':' fl ashing). Key icon: Displayed if the keypad has been locked. USB icon: Displayed if a USB memory stick is inserted. It must be formatted with FAT32 fi le system. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 29 4. Inverter Output. 5. Unit output. 6. Output from static switch 7. Bypass input. Bar colour identifi es energy fl ow: • dark grey: active/mains present • light grey: mains not present MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 30 ≥ 90% ≥ 70% ≥ 60% < 60% ≥ 80% Battery discharged Battery open 5.2-8 Message area Message area Always present, displays a help message to guide the user through the display functions. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 31: Menu Navigation

    From the mimic panel page, press the ENTER key to access the MAIN MEN. Use the UP/DOWN key to scroll menu items, EN- TER to confi rm a choice, ESC to exit the current page or to abort an operation. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 32 5. HUMAN MACHINE INTERFACE MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 33 • SLOT OPTIONS: confi gurations of available optional boards, which can be fi tted to the front slots. System critical parameters are password protected and should be modifi ed by specialist personnel only. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 34: Service Menu

    In the case of UPSs connected in parallel enter the menu: UNIT MENU > BATTERY SETTINGS. These parameters for battery settings are critical: number of cells, capacity, charge current. Risk of damage for load or batteries. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 35 REPORT ON USB. When on a parallel system the SYS unit has to be selected beforehand on the mimic panel page. Step 3 Select the required report, press ENTER and follow the instructions displayed. Step 4 Remove the USB stick when completed. Step 5 The reports are saved in the folder \SOCOMEC\REPORTS. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 36 NET VISION ADVANC DRY CONTACTS (ADC) BATTERY TEMPERATURE PROBE HISTORY LOG EVENT LIST SERVICE UPS REFERENCE FIRMWARE VERSION COMMISSIONING CODE SERVICE CODE UPGRADE FIRMWARE UPGRADE HMI FIRMWARE UPGRADE LANGUAGES REPORT ON USB MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 37: Operating Procedures

    The automatic start procedure is also available in each UNIT MENU and only concerns the unit from which the command has been activated it does not affect the behaviour of the other units. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 38: Switching Onto Maintenance Bypass

    6.6. UPS GENERAL POWER OFF Using a button/switch connected to the ADC (Advanced Dry Contacts) card it is possible to interrupt the continuous power pro- vided by the UPS (see chapter 8). MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 39: Connectivity And Communication Options

    MASTERYS BC can manage diff erent communication channels simultaneously. It is equipped with standard communication ports and two slots to host additional optional boards. This gives MASTERYS BC immediate interfacing and integration fl exibility as soon as the unit is installed, with no need for trained personnel.

  • Page 40: Adc Card

    (1) If the external ESD button is not used always insert a jumper to short circuit input IN 1. (2) The IN3 input on the ADC card with temperature sensor is for the external battery temperature sensor. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 41: Adc Card With Temperature Sensor

    NET VISION allows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP, SNMP, DMCP and many other protocols. It interacts via the Web browser. 7.6. PROFIBUS INTERFACE The externally mounted PROFIBUS adapter allows UPS models to be connected to a Profibus network. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 42: Modbus-Tcp Interface

    A serial RS232 DB9 connector and an isolated RS485 connector are available on the card. 7.9. SOFTWARE OPTIONS A large number of SW solutions can be adopted on MASTERYS BC thanks to its advanced communication facilities. These solu- tions have been specially designed for the effi cient management of power protection devices.

  • Page 43: Troubleshooting

    The phase cycle sequence is incorrect. In this case invert two phases of the input mains. For a UPS with separate auxiliary mains exchange the two phases of the auxiliary mains only. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 44: Ups Alarms

    Furthermore, during the operating lifetime of the battery, MASTERYS BC stores statistics on battery conditions of use for analysis. Since the expected lifetime of batteries is very much dependent on operating conditions (number of charging and discharging cycles, load rate, temperature), a regular inspection by authorised personnel is recommended.
  • Page 45 The lifetime of fans used to cool the power parts is dependent on usage and environmental conditions (temperature, dust). Preventive replacement by an authorised technician is recommended within four years (in normal operating conditions). Fans must be replaced by SOCOMEC technicians when required. 8.3.3. Capacitors The equipment houses electrolytic capacitors (used in the rectifi...

  • Page 46: Electrical Options

    This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied to the load. 9.3. ACS PCB Synchronises UPS output with an external power source (another UPS, even of a diff erent brand, generator or transformer). MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...

  • Page 47: Technical Specifications

    1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout ≤ 80% Pn 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. MASTERYS BC 100-120 kVA - Ref.: IOMMASBCXX07-EN 05...
  • Page 52 Fax. +48 22 825 73 60 info.ups.pl@socomec.com HEAD OFFICE YOUR DISTRIBUTOR SOCOMEC GROUP S.A. SOCOMEC capital 10 816 800€ R.C.S. Strasbourg B 548 500 149 *IOMMASBCXX07-EN 05* B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE Tel. +33 3 88 57 41 41...

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