Genie Z45/25 Operator's Manual
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Genie Z45/25 Operator's Manual

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See also: Service & Repair Manual , Operator's Manual
Operator's Manual
with Maintenance Information
First Edition
Seventh Printing
Part No. 52421

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Summary of Contents for Genie Z45/25

  • Page 1 Operator’s Manual First Edition Seventh Printing with Maintenance Information Part No. 52421...

  • Page 2: Table Of Contents

    Copyright © 1998 by Genie Industries First Edition: Seventh Printing, May 2002 Internet: http://www.genielift.com "Genie" and "Z" are registered trademarks of E-mail: techpub@genieind.com Genie Industries in the U.S.A. and many other countries. These machines comply with ANSI/SIA 92.5-1992. Printed on recycled paper Printed in U.S.A.

  • Page 3: Safety

    You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 4 Do not alter or disable the limit switch(es). Do not use the machine as a ground for welding. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 5 Do not alter or disable machine components that in any way affect safety and stability. Do not replace items critical to machine stability with items of different weight or specification. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 6 Do not climb down from the platform when raised. Keep the platform floor clear of debris. Lower the platform entry mid-rail or close the entry gate before operating. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 7 Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the Genie Z-45/25 & Genie Z-45/25J Service Manual. Be sure all decals are in place and legible.
  • Page 8 Operator's Manual First Edition · Seventh Printing SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 9: Controls

    17 15A breaker for control electrical circuits 8 Red Emergency Stop button 18 Z-45/25J models only: Jib boom up/down switch 9 Gasoline/LPG models: Check engine light Diesel models: Oil pressure light 19 Platform level switch 10 Hour meter Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 10 2 Platform level switch 9 Engine idle (rpm) select switch 3 Platform rotate switch 10 Gasoline/LPG models: Gasoline/LPG 4 Z-45/25J models only: Jib boom up/down switch select switch 5 Auxiliary power switch Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 11 17 Primary boom extend/retract switch and thumb rocker for steer function 18 Dual axis proportional control handle for primary 13 used for optional equipment boom up/down and turntable rotate 14 Drive enable indicator light left/right functions Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...

  • Page 12: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 13 Electrical components, wiring and electrical cables o Hydraulic hoses, fittings, cylinders and manifolds o Fuel and hydraulic tanks o Drive and turntable motors and drive hubs o Boom wear pads o Tires and wheels Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...

  • Page 14: Maintenance

    Use oils meeting API classification SH or SG. Units ship with 10-40 CC/SG. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 15 25°F / -4°C 20W-50 Hydraulic oil specifications Engine oil should have properties of API classification CC/SE, CD/SE, SF/CC or SF/CD grades. Hydraulic oil type Dexron equivalent Units ship with 10-40 CC/SG. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 16 Do not overfill. 6 Install the vent caps. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 17 2WD Models 4WD Models Narrow base models Industrial tire Foam Filled Only Standard base models Rough terrain tire 14-17.5 NHS 14-17.5 NHS 45 psi / 3.1 bar 45 psi / 3.1 bar Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...

  • Page 18: Function Tests

    Indicates that a specific result is expected after 4 Inspect the workplace. performing a series of steps. 5 Only use the machine as it was intended. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 19 (if equipped) should sound while the boom is lowering. Machines equipped with Platform Level Control Disable Function: The platform level toggle switch will not operate when the primary boom is raised past the drive speed limit switch. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 20 23 Move the lift/drive select switch to the lift drive chassis. position (if equipped). 24 Do not press down the foot switch and test each machine function. Result: The machine functions should not operate. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 21 Use the color-coded direction arrows on the platform Blue controls and the drive chassis to identify the direction of travel. Yellow Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 22 40 Move the lift/drive select switch to the lift with the secondary boom raised should not position (if equipped). exceed 1 foot / 30 cm per second. 41 Press down the foot switch. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 23 61 Drive both steer tires up onto a 6 inch / 15.2 cm block or curb. 53 Move the lift/drive select switch to the drive position (if equipped). Result: The non-steer tires should stay in firm contact with the ground. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 24 Result: No boom functions should operate. The machine will move in the direction indicated on the control panel. 78 Repair any malfunctions before operating the machine. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...

  • Page 25: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...

  • Page 26: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 27 Repair any function that operates when the red Emergency Stop button is pushed in. Selecting and operating the ground controls will override the platform red Emergency Stop button. Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 28 Machines equipped with Platform Level Control Disable Function: The platform level toggle switch will not operate when the primary boom is raised past the drive speed limit switch. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 29 All functions will operate. Drive Speed Select · Machine on incline symbol: Low range operation for inclines · Machine on level surface symbol: High range operation for maximum drive speed Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 30 3 Rotate the turntable so that the boom is between the non-steer wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. Genie Z-45/25 & Genie Z-45/25J Part No. 52421...

  • Page 31: Transport Instructions

    The transport vehicle must be secured to brakes. prevent rolling while the machine is being Note: Towing the Genie Z-45/25 or the Z-45/25J is loaded. not recommended. If the machine must be towed, Be sure the vehicle capacity, loading surfaces do not exceed 2 mph / 3.2 km/h.

  • Page 32: Decals

    Notice - Maximum Load 72441 Platform Control Panel 31060 Danger - Tip-over Hazard, Interlock 72442 Ground Control Panel 32700 Danger - Safety Rules 82238 Platform Control Panel 32728 Generator (option) 82283 Notice - Operating Instructions Genie Z-45/25 & Genie Z-45/25J Part No. 52421...
  • Page 33 First Edition · Seventh Printing Operator's Manual DECALS Ground Controls Side Platform Drive Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...

  • Page 34: Specifications

    (A-weighted) Ground clearance 13.25 in 13.25 in center 33.6 cm 33.6 cm Continuous improvement of our products is a Genie policy. Product Ground clearance 10 in 10 in specifications are subject to change without notice or obligation. minimum 25.4 cm 25.4 cm...
  • Page 35 21.6 cm 21.6 cm Ground clearance 7 in 7 in Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. minimum 17.7 cm 17.7 cm Part No. 52421 Genie Z-45/25 & Genie Z-45/25J...
  • Page 36 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Holland Genie Australia Pty Ltd. Phone + 31 70 51 78836 Phone + 61 7 3375 1660 Fax + 31 70 51 13993 Fax + 61 7 3375 1002...
  • Page 37 Renting from Duma Rent - Articulated telescopic booms Renting Rental Articulated telescopic booms GENIE Z34/22 N These self-propelled platforms are designed to perform work in high and hard-to-reach places. Ideal for working across obstacles and with large span widths, as with maintenance of buildings, facade work, construction etc.

This manual is also suitable for:

Z-45/25Z45/25j

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