Haojue HJ110-5 User Manual
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Haojue HJ110-5 User Manual

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  • Page 2 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 HJ110-5 USER’S MANUAL This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
  • Page 3 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 IMPORTANT BWARNING BREAK-IN INFORMATION FOR YOUR May endanger the safety of the rider, neglecting MOTORCYCLE this information might lead to harm and injury. The initial 500km are the most important in the life of your motorcycle.

  • Page 4: Table Of Contents

    FUEL TANK of publication. Due to improvements or other changes, FUEL COCK there may be some discrepancies in this manual. Haojue GEAR SHIFT LEVER reserves the right to make changes at any time. REAR ABSORBER SPRING ADJUSTMENT Please note that this manual applies to all specifications...
  • Page 5 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 BREAK-IN STORAGE INSPECTION BEFORE RIDING NOTICE OF BATTERY USAGE RIDING TIP TABLE OF SPECIFICATIONS STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION RIDING ON HILLS STOPPING AND PARKING INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE ROUTINE MAINTENANCE INSPECTION TABLE...

  • Page 6: Consumer Information

    Haojue dealer if you have any questions. motorcycle and as near to the center of gravity as is BWARNING feasible.

  • Page 7: Serial Numbers Location

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 The vehicle identification number 1 is stamped on the movement of the rider and may limit his or her ability to control the motorcycle. saddle frame, it can be seen when the saddle is open.

  • Page 8: Safe Riding Recommendation

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 SAFE RIDING RECOMMENDATION avoid accidents. Motorcycle riding requires that some extra precautions be BE EXTRA SAFETY CAUTIONS ON BAD ROAD taken to ensure the safety of the rider and passenger. CONDITION These precautions are: Never ride a motorcycle under the Riding in bad road conditions, especially wet ones, influence of alcohol or drugs.

  • Page 9: Controls

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 CONTROLS LOCATION OF PARTS 1 Left handle switches 4 Right handle switches 2 Instrument panel 5 Throttle grip 7 Air cleaner Side stand 3 Ignition switch (main 6 Front brake lever 8 Gear shift leve...

  • Page 10: Keys

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 KEYS This motorcycle comes equipped with a main ignition key and a spare one. Keep the spare key in a safe place. NOTE: There is a little piece with the keys, please copy the codes on the piece for standby.

  • Page 11: Anti-Theft Lock Lid

    (10) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 the lid 3, and turn from position “OPEN” 5 to position locked. The ignition circuit are cut off. “SHUT” 4. BWARNING To open the lid, make the protruding position 2 of the ignition switch key 1 align with and enter the groove of Before turning the ignition switch to the “4”...

  • Page 12: Dashboard

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (11) ODOMETER 3 DASHBOARD The odometer displays the total mileage of this motorcycle BCAUTION from the beginning of operation. Do not spray the dashboard with high-pressure RIGHT TURN SIGNAL INDICATOR LIGHT 4 8 water directly.

  • Page 13: Left Handle Switches

    (12) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 NEUTRAL GEAR INDICATOR LIGHT 8 N BWARNING When the gear is in the neutral position, this indicator will Failure to use and failure to turn off the turn signals light up. If others, this indicator will be off.

  • Page 14: Right Handle Switches

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (13) RIGHT HANDLE SWITCHES BWARNING FRONT BRAKE LEVER 1 When cleaning the motorcycle, do not directly The front brake is applied by clean its electric parts, particularly its handle grasping the brake lever gently switch.

  • Page 15: Fuel Tank

    (14) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 FUEL TANK BWARNING Never fill the fuel above the bottom of the filler neck. Fuel and fuel vapor are highly flammable and toxic. Risks of fire or positioning are present while refueling. Turn off the engine and keep flames, sparks and 1Fuel level 2Fuel tank heat sources away.

  • Page 16: Gear Shift Lever

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (15) “OFF” (off) position Reduce speed before down-shifting. And then pedal Turn the handle to the “OFF” position whenever shutting down the pedal rod at the rear part of the gear rod down the engine for more than a few minutes.

  • Page 17: Rear Brake Pedal

    (16) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 the softest spring tension and position 5 provides the BWARNING stiffest. This motorcycle is delivered from the factory with After the engine is started, inspect whether the kick its adjuster set on position 2.

  • Page 18: Helmet Hook

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (17) side stand. BCAUTION Main stand 1 Valuable things should not be stored in the storage To support the motorcycle with the main stand, tread on case if you need to be away for a while.

  • Page 19: Fuel And Oil Recommendations

    (18) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 FUEL AND OIL RECOMMENDATIONS BWARNING The rear carrier has a maximum load capacity 3kg, FUEL OCTANE RATING otherwise ride balance might be affected making Use nonleaded gasoline with an octane rating of 90 or riding dangerous or resulting in damage to the higher.

  • Page 20: Haojue Hj110-5 99011H53150H000 V01 En 2016-5-27

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (19) BREAK-IN NOTE: Dispose of waste engine oil properly to avoid environmental contamination. We suggest you to collect Correctly breaking in the motorcycle can improve its life, the waste oil in a sealed container and take it to a nearby and at the same time fully bring out the performance recycling facility.
  • Page 21 (20) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 engine. BWARNING Failure to perform break-in of the tires could cause tire slip and loss of control. Use extra care when riding on new tires. Perform proper break-in of the tires as described in this section and avoid hard acceleration, hard cornering, and hard braking for the first 160 km.

  • Page 22: Inspection Before Riding

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (21) INSPECTION BEFORE RIDING Item Key points Lights headlight, tail/brake lights, Please check the following items carefully before riding. dashboard lights, turning lights, front Never neglect the importance of these checks. All checks position light, license plate light and and necessary repairs must be completed before riding.

  • Page 23: Starting The Engine

    (22) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 RIDING TIP BWARNING BWARNING Crosswinds usually exist at tunnel exits or valleys or when big vehicles overtake. Drive calmly and at If this is your first ride on a motorcycle of this reduced speed at these times.
  • Page 24 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (23) 4. Retract the choke lever halfway after startup, keep the BWARNING engine idling until it is adequately heated. Exhaust contains carbon monoxide, 5. Retract the choke lever to its original position (refer to dangerous gas that is difficult to defect because...

  • Page 25: Starting Off

    (24) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 STARTING OFF BCAUTION BWARNING Running the engine too long without riding may cause the engine to overheat. Overheating can Riding this motorcycle excessive speed result in damage to internal engine components increases your chances of losing control.

  • Page 26: Using The Transmission

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (25) USING THE TRANSMISSION BWARNING The transmission is provided to keep the engine operating Before starting the motorcycle, make sure its side smoothly in its normal operating speed range. stand is in the corresponding highest position gear ratios have been carefully chosen to meet the rather than any other position.

  • Page 27: Riding On Hills

    (26) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 RIDING ON HILLS STOPPING AND PARKING • When climbing steep hills, the motorcycle may begin 1. Twist the throttle grip away from you to close the to slow down and show reduced power. At this point throttle completely.
  • Page 28 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (27) BWARNING BWARNING Following another vehicle too closely can lead to a Riding too close to other vehicles will result in collision. As motorcycle speeds increase, stopping rear-end collisions. A greater riding speed should distance increases progressively.

  • Page 29: Inspection And Maintenance

    Ask your Haojue dealer or a qualified mechanic to do the maintenance items marked with an asterisk “*”. You may perform the unmarked maintenance items by referring to the instructions in this section, if you have mechanical experience. If you are not sure how to do any of the jobs, have your Haojue dealer to do the maintenance.

  • Page 30: Routine Maintenance Inspection Table

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (29) ROUTINE MAINTENANCE INSPECTION TABLE Interval km Initial 1000 Every 3000 Every 6000 Interval km Initial 1000 Every 3000 Every 6000 Items Month Initial 3 Every 6 Every 12 Items Month Initial 3 Every 6 Every 12 *Fuel filter...

  • Page 31: Regular Lubrication Table

    (30) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 BATTERY of parts if necessary. BWARNING REGULAR LUBRICATION TABLE Battery posts, terminals, and related accessories Interval Every 6000km Every 12,000km contain lead and lead compounds. Lead is harmful Items or 6 months or 12 months to your health if it gets into your blood stream.

  • Page 32: Air Cleaner

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (31) Battery installation BWARNING 1. Install the battery in the reverse order of removal. Batteries contain toxic substance including 2. Connect the battery terminals securely. sulfuric acid and lead. They could have potential negative consequences for the environment and BWARNING human health.
  • Page 33 (32) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 1. Loosen screws 1 on the front dusty, wet or muddy conditions, you will need to check the cover 2 of the air filter. filter much more frequently. Use the following procedure 2. Remove front cover 2 of the air to remove the filter and check it.
  • Page 34 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (33) BCAUTION BCAUTION Never twist or wring the sponge filter while Before installing an air filter element that has been cleaning. Check carefully for fractures on the cleaned, apply engine oil on it or else its filtering filter.

  • Page 35: Spark Plug

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 SPARK PLUG BCAUTION Spark plug inspection Use one spark plug listed below or equivalent. Consult your Haojue dealer or a qualified mechanic if you are not sure which spark plug is correct for your type of usage. 0.6–0.7mm Remarks Measure the spark plug gap with a thickness gauge.

  • Page 36: Engine Oil And Oil Strainer

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (35) Carefully turn the spark plug by hand into the threads until Oil level check it is finger tight. If the spark plug is new, tighten it with a wrench about 1/2 turn past finger tight. If you are reusing the old spark plug, tighten it with a wrench about 1/8 turn past finger tight.
  • Page 37 (36) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 Engine oil change BCAUTION engine recommended “Instructions for use of fuel and engine oi”. BCAUTION Replace the engine oil with new oil after the engine is in a Carefully inspect whether the engine parts that hot state to completely drain the original engine oil.

  • Page 38: Clutch

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (37) CLUTCH two things: idle and throttle cable free-play. Adjust the clutch by the following Adjustment of idle speed steps: 1. Start the engine, keep it running 1. Unscrew the clutch locking nut at idle till fully pre-heated.

  • Page 39: Fuel Evaporation Pollutant System

    (38) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 BWARNING Inadequate throttle cable play can cause engine speed to rise suddenly when you turn the handlebar. This can lead to loss of rider control. Adjust the throttle cable play so that engine idle speed does not rise due to handlebar movement.

  • Page 40: Drive Chain

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (39) Cleaning and lubrication of drive DRIVE CHAIN chain BWARNING Dirty drive chain will not only speed up wear of the chain itself, but also To ensure safety, checkup and adjustment of the damage the sprocket.

  • Page 41: Brakes

    (40) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 Models with a half-cased chain then reconfirm the tightness of the transmission chain. 7. If the motorcycle equipped with an all-cased type, mount the chain cover 5 or the lower chain case 6.
  • Page 42 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (41) should be made by an authorized dealer. FRONT BRAKE (DISC BRAKE) BCAUTION BWARNING The disc braking system realizes high-pressure Brakes are extremely important parts for safety braking. For safety, follow the relevant instructions of both rider and passenger, so they should be in the section “Inspection and maintenance”...
  • Page 43 If you need to replace brake disk or brake pads, is, replace the brake disc with a new one. have your Haojue dealer do these works. Inspect Essential in a front wheel brake pad inspection: inspect and maintain the brake disk and brake pads as whether the brake pad has been worn to or beyond the recommended.

  • Page 44: Tires

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (43) 3 (see the figure) marked on the wear limit mark REAR BRAKE (DRUM BRAKE) 2, otherwise have the component in the rear brake Adjustment of rear brake pedal replaced by a qualified distribution and maintenance organization for safety.

  • Page 45: Light And Signal

    (44) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 motorcycle. BWARNING BWARNING The tire pressures and surfaces are significant. If they are neglected, the safety of the rider may be Tire standard applicable to the motorcycle: endangered and the motorcycle may be damaged.

  • Page 46: Fuse

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (45) Replacement of bulbs BCAUTION The rated power of each bulb is shown in the latter content Never adjust the big nut and the small screw in any of “specifications”. When replacing a burnt out bulb, be conditions.

  • Page 47: Troubleshooting

    (46) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 TROUBLESHOOTING BWARNING If the engine fails to start, please check the following to Do not fix the spark plug near the spark plug hole help determine the cause. for inspection, because combustible mixed gas is 1.

  • Page 48: Break-In 18 Storage

    Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (47) TRANSPORTATION STORAGE Before the motorcycle is transported, drain the fuel in it If the motorcycle is kept out of service in winter or any because it is highly combustible and tends to explode in other seasons, it should be maintained using proper certain conditions.

  • Page 49: Inspection Before Riding 20 Notice Of Battery Usage

    (48) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 NOTICE OF BATTERY USAGE Tires • Inflate the tires to the pressure recommended in this 1. ACTIVATION OF NEW BATTERY manual. 1.1 Adding electrolyte Exterior 1.1.1 Check outer appearance of battery. Make sure that •...
  • Page 50 3.5 Installation of anti-burglar alarm will also affect the charge the battery before storage and charge it every 3 battery. It is suggested to use an anti-burglar alarm months. recommended by Haojue, other alarms may lead to Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (49)

  • Page 51: Riding Tip 21 Table Of Specifications

    (50) Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 TABLE OF SPECIFICATIONS abnormal operation of the circuit system, or even damage the battery or ignition device and rectifier. Size and weight Length 1900mm Width 725mm Height 1090mm Wheelbase 1225mm Ground clearance 141mm...
  • Page 52 Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (51) Performance Fuel consumption 1.3L/100km Maximum speed 80km/h Climbing ability 23 ˚ ≤6m Braking distance Riding Turn diameter Front tire 2.50-17 4PR Rear tire 80/90-16 48P Electrical system Ignition method C.D.I. Spark plug CR6HSA...

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