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Mini Milling Machine
OWNER'S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and
other basic safety precautions may result in serious personal injury.
Item# 49657
Thank you very much for choosing a Klutch product. For future reference, please complete the
owner's record below:
Serial Number/Lot Date Code: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This mini milling machine is designed for certain applications only. Northern Tool and
Equipment cannot be responsible for issues arising from modification or use of this product in
an application for which it was not designed. We strongly recommend that this product not be
modified and/or used for any application other than that for which it was designed.
For technical questions please call 1-800-222-5381.

Table of Contents

Intended Use.......................................................................................................................................1
Technical Specifications....................................................................................................................2
Important Safety Information.............................................................................................................2
Specific Operation Warnings..............................................................................................................4
Grounding...........................................................................................................................................5
Extension Cords..................................................................................................................................6
Main Parts...........................................................................................................................................7
Assembly Instructions........................................................................................................................7
Installation of the Milling Machine...................................................................................................8
Power Connection...........................................................................................................................8
Initial Start........................................................................................................................................9
Before Each Use.................................................................................................................................9
Pre-Start Checks Before Operation.................................................................................................9
Travel Adjustment...........................................................................................................................10
Adjust Tip Angle of Fuselage..........................................................................................................10
Installation of a Chuck or Cutter....................................................................................................10
Removal of a Chuck or Cutter........................................................................................................10
Operating Instructions......................................................................................................................10
Normal Starting..............................................................................................................................11
Drilling or Deep Milling...................................................................................................................11
Face Milling....................................................................................................................................11
During Operation............................................................................................................................12
After Each Use..................................................................................................................................12
Maintenance.....................................................................................................................................12
Daily Maintenance..........................................................................................................................12
Seasonal Maintenance...................................................................................................................12
Examine the circuitry (contact points, conductor, plugs, and switches) to ensure normal
conditions. Maintenance of Accessories.....................................................................................12
Lubrication......................................................................................................................................13
Miter Wedge Adjustment................................................................................................................13
Parts Diagram...................................................................................................................................16
Parts List ..........................................................................................................................................18
Replacement Parts...........................................................................................................................20
Limited Warranty...............................................................................................................................20
Intended Use
This milling machine is designed for drilling and deep milling with multiple functions for either face
milling or drilling including milling head and column tilts to 45°, left or right.
Mini Milling Machine
OWNER'S MANUAL
Purchase Date: _______________
1 of 20

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Summary of Contents for Klutch 49657

  • Page 1: Table Of Contents

    Mini Milling Machine OWNER’S MANUAL Thank you very much for choosing a Klutch product. For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: _______________ Purchase Date: _______________ Mini Milling Machine Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.
  • Page 2: Technical Specifications

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Technical Specifications • Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, Property Specification or other reproductive harm.
  • Page 3: Specific Operation Warnings

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL • DO NOT wear loose clothing, jewelry, gloves, or unrestrained hair that may get caught in moving parts of the machine. WARNING: • Remove chuck key before starting the machine. ELECTRICAL SAFETY •...
  • Page 4: Extension Cords

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Extension Cords Main Parts WARNING: • USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
  • Page 5: Installation Of The Milling Machine

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Packing list of Accessories EXTENSION LEAD CHART 1. Large wrench S: 36 2. Drill chuck & taper shank 3. Oil can 4. Fixing Pin 5. L Hex. Wrench S: 3,4,5,6 6.
  • Page 6: Travel Adjustment

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Travel Adjustment • Use only recommended accessories with the machine. Accessories that may be suitable for Use the limit block (65) to control the traveling l one tool may create a risk of injury when used with another tool. Never use an accessory that imit of the spindle.
  • Page 7: During Operation

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Lubrication 6. Arrange any tools around the machine. 7. Turn on power. In order to ensure precise operation, keep the contact faces lubricated. In the accessories that 8. Turn the hand wheels of the working table (Longitudinal- and Cross–feed wheels) to perform came with the milling machine, there is an oil-can to use for lubrication.
  • Page 8 Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL • Fuselage seat and connecting strut slide face (45). NOTE: The position has been well-adjusted in the factory and no need to adjust it by users. • Fuselage and spindle box slide face (64). Perform Every Year Note: Move the spindle box to its highest position when not in use.
  • Page 9: Parts Diagram

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Parts Diagram 16 of 20 17 of 20...
  • Page 10 Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Parts List Part No. Description Q’ty Part No. Description Q’ty Sleeve Protecting cover Part No. Description Q’ty Part No. Description Q’ty Pin 3 x 12 Motor Base Spring washer 10 Pin 3 x 12 Motor gear X-axis feeding screw...
  • Page 11: Replacement Parts

    Mini Milling Machine Mini Milling Machine OWNER’S MANUAL OWNER’S MANUAL Replacement Parts Governing Law This limited warranty gives You specific legal rights, and You also may have other rights which • For replacement parts and technical questions, please call Customer Service at vary from state to state.

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