Smarty S-03 Instruction Manual

Smarty S-03 Instruction Manual

Micro tuner 1998 – 2002 dodge ram 5,9l 24 valves cummins diesel engine

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S-03
Micro Tuner model
1998 – 2002 Dodge Ram
5,9L 24 Valves Cummins Diesel Engine
Instruction Manual
PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING
Rev. 1.24B
Page 1 of 20

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Summary of Contents for Smarty S-03

  • Page 1 S-03 Micro Tuner model 1998 – 2002 Dodge Ram 5,9L 24 Valves Cummins Diesel Engine Instruction Manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev. 1.24B Page 1 of 20...
  • Page 2 DISCLAIMER OF LIABILITY Smarty Performance King, its distributors, jobbers and dealers ( hereafter Seller ) shall be in no way responsible for the product’s proper uses and service. THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS. The buyer acknowledges that he is not relying on the Sellers skill or judgement to select of furnish goods suitable for any...
  • Page 3 In the case of ECM replacement, restore the ECM back to the STOCK software before the ECM replacement. Smarty works only with one vehicle and one ECM at a time while it is VIN Locked. Under no circumstances we will refund, repair, or warranty units that are send in and result VIN # locked.
  • Page 4: Table Of Contents

    1.Before You Begin..........................5 Your vehicle’s STOCK program....................5 Service Centers..........................5 Vehicle preparation.........................5 Smarty preparation.........................5 2.Smarty Overview..........................5 Keyboard operation........................5 Connectors............................5 3.Connecting Smarty to your vehicle....................6 4.Updating the ECM..........................6 First time update..........................6 Other updating..........................7 Recovery of the ECM ........................9 5.Adjusting optional parameters.....................11 Speed limiter..........................11 Torque............................11 Injection Timing..........................11...
  • Page 5: Before You Begin

    STOCK software without your knowledge. If your vehicle has not been returned to its STOCK software prior service, the Smarty Micro Tuner will no longer be able to program your vehicle. Such failure is not covered by the Smarty Performance King warranty.
  • Page 6: Connecting Smarty To Your Vehicle

    3. Connecting Smarty to your vehicle Turn on the ignition key. DO NOT START THE ENGINE. Plug the dedicated cable to the 15 pin connector in the top side of Smarty and block the security screws by hand. Plug the Smarty cable into the diagnostic connector of your vehicle.
  • Page 7: Other Updating

    When the ‘>’ key has been pressed, Smarty asks you to select one of the CaTCHER softwares to be load into the ECM: You can choose among TEN different CaTCHER softwares according to the requested performance. Any key, from 0 to 9, can be pressed.
  • Page 8 After a few seconds the main menu will appear: Once Smarty is VIN# Locked, the ABS control system can be accessed in order to correct the wheel height. Pressing the ‘1’ key, a second menu appears: Press ‘1’ to select ECM Update.
  • Page 9: Recovery Of The Ecm

    Recovery of the ECM If an interruption occurs during an Update or the Update operation is terminated before the normal end for any reason the ECM will not be operational. You must recover the ECM using Smarty to resume the update process.
  • Page 10 At the end of the recovery operation, the following page appears: After a few seconds Smarty displays the following page: The job is done. The ECM has been returned to the STOCK condition and Smarty is no longer VIN# Locked. You’re ready to start from the beginning again.
  • Page 11: Adjusting Optional Parameters

    To enter this function, press 2 in the Options menu: The list of optional parameter varies according to the installed software. For each parameter, the current option status is shown on the first line of the display. With Smarty numeric keyboard, the optional parameters can be adjusted.
  • Page 12: Clearing Dtc Codes

    See appendix B of this manual for a complete listing of the DTC codes. Clearing DTC codes At the end of the visualisation of the last DTC code present, Smarty propose to clear all the stored DTC codes from the ECM memory: Pressing the ‘1’...
  • Page 13 You can type in the correct tire height with the numerical keys. Any tire height from 25.00” to 45.00” can be chosen in 0.25” increments. As usual, with the ‘<’ key, Smarty returns back one step, so you can eventually correct the input datum.
  • Page 14: Appendix A: Error Messages Description

    8. Appendix A: Error messages description This section contains all the possible error messages shown by Smarty: Error message Cause Solution CCD ERROR # The communication with Check connection cable or check ABS ABS unit doesn’t work unit COMM. TIME OUT...
  • Page 15: Appendix B: Dtc Codes Interpretation

    9. Appendix B: DTC codes Interpretation The DTC (Diagnostic Trouble Code) reader function present in Smarty Micro Tuner is for convenience purpose only. Industry standard interpretation tables are supplied below. Smarty Performance King makes no warranty of the correctness of the interpretations.
  • Page 16: Dtc Interpretation Listing

    DTC Interpretation listing P0016–CRANKSHAFT / CAMSHAFT TIMING MISALIGNMENT P0206-INJECTOR #6 CONTROL CIRCUIT P0030-1/1 02 SENSOR HEATER RELAY MALFUNCTION P0207-FUEL INJECTOR 7 CIRCUIT P0036-1/1 02 SENSOR HEATER RELAY MALFUNCTION P0208-FUEL INJECTOR 8 CIRCUIT P0071-AMBIENT AIR TEMPERATURE SENSOR P0209-FUEL INJECTOR 9 CIRCUIT PERFORMANCE P0210-FUEL INJECTOR 10 CIRCUIT P0072-AMBIENT AIR TEMPERATURE SENSOR CIRCUIT LOW...
  • Page 17 P0357-IGNITION COIL #7 PRIMARY CIRCUIT P0575-CRUISE SWITCH FAILURE (SHORTED) P0358-IGNITION COIL #8 PRIMARY CIRCUIT P0577-CRUISE SWITCH FAILURE (OPEN) P0370-FUEL INJECTION PUMP SPEED/POSITION SENSOR P0579-SPEED CONTROL SWITCH 1 PERFORMANCE (5.7L) SIGNAL LOST P0580-LOW VOLTAGE DETECTED AT THE SPEED CONTROL P0380-INTAKE AIR HEATER RELAY NO.1 CONTROL CIRCUIT MULTIPLEXED SWITCH P0380-GLOW PLUG CIRCUIT PERFORMANCE P0581-HIGH VOLTAGE DETECTED AT THE SPEED CONTROL...
  • Page 18 P1024-ECU START CIRCUIT LOW P1272- ACCELERATOR PEDAL POSITION SENSOR 2-3 P1025-WOT CIRCUIT LOW CORRELATION P1026-WOT CIRCUIT HIGH P1273- ACCELERATOR PEDAL POSITION SENSOR 1-3 P1027-ECU SEES WIDE OPEN THROTTLE CORRELATION P1028-ECU DOES NOT SEE WIDE OPEN THROTTLE P1275-ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT P1029-ISA CLOSED THROTTLE CIRCUIT LOW P1277-ACCELERATOR PEDAL POSITION SENSOR 1 LOW P1030-ISA CLOSED THROTTLE CIRCUIT HIGH...
  • Page 19 P1486-EVAP LEAK MONITOR PINCHED HOSE FOUND P1686-NO SKIM BUS MESSAGES RECEIVED P1487-HIGH SPEED RADIATION FAN CTRL RELAY CIRCUIT P1687-NO CLUSTER BUS MESSAGE P1488-AUXILIARY 5 VOLT SUPPLY OUTPUT TOO LOW P1688-INTERNAL FUEL INJECTION PUMP CONTROLLER P1489-HIGH SPEED FAN CTRL RELAY CIRCUIT FAILURE P1490-LOW SPEED FAN CTRL RELAY CIRCUIT P1689-NO COMM BETWEEN ECM &...
  • Page 20: Warranty

    Product to Smarty Performance King 1. Restore the STOCK software to your vehicle 2. Fill-in the Assistance Request Module present in Smarty Performance King internet site or send an e-mail to Smarty Performance King (the e-mail addresses is indicated on the internet site).
  • Page 21 All products that are in question of warranty must be returned prepaid to the Seller and must be accompanied by a dated proof of purchase receipt. All Warranty claims are subject to approval by Smarty Performance King.

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