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Motorola ASTRO Digital XTL 5000 Detailed Service Manual

Motorola ASTRO Digital XTL 5000 Detailed Service Manual

Vhf, uhf range 1 and 2 700–800 mhz

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ASTRO

Digital XTL

5000

®

TM

VHF

UHF Range 1 and 2

700–800 MHz

Mobile Radio

Detailed Service Manual

Table of Contents

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Page 1 ASTRO Digital XTL 5000 ® UHF Range 1 and 2 700–800 MHz Mobile Radio Detailed Service Manual...
Page 3: Motorola, Inc
ASTRO Digital XTL 5000 ® Title Page ™ VHF/UHF Range 1/UHF Range 2/ – 800 MHz Mobile Radio Detailed Service Manual Motorola, Inc. 8000 West Sunrise Boulevard 6881096C74-B Fort Lauderdale, Florida 33322...
Page 4: Foreword
No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.
Page 5: Document History
Document History The following major changes have been implemented in this manual since the previous edition: Edition Description Date 6881096C74-B Added VHF High Power and UHF R1 High Power May, 2005 models.
Page 6 This page is intentionally left blank...
Page 7: Table Of Contents
List of Figures ....................xv List of Tables....................xxi Related Publications..................xxii Commercial Warranty................xxiii Limited Warranty .............................xxiii MOTOROLA COMMUNICATION PRODUCTS ................xxiii I. What This Warranty Covers And For How Long..............xxiii II. General Provisions......................xxiii III. State Law Rights........................xxiv IV. How To Get Warranty Service...................xxiv V.
Page 8 Table of Contents Chapter 1 Introduction................1-1 Notations Used in This Manual ......................1-1 General............................1-1 Chapter 2 Product Overview ..............2-1 Introduction.............................2-1 Functional Blocks ...........................2-1 Control-Head Assembly .........................2-2 2.3.1 Display, Vacuum Fluorescent Display Driver, Vacuum Fluorescent Voltage Source, Controls and Indicators, Status LEDs and Backlight LEDs ..........2-2 2.3.2 Vehicle Interface Ports ......................2-2 2.3.2.1...
Page 9 Table of Contents 3.2.3 700–800 MHz Band......................3-10 Radio Power Distribution......................3-12 Receiver Front-End ........................3-13 3.4.1 VHF (136–174 MHz) Band ....................3-13 3.4.1.1 15 dB Step Attenuator (U3250) ................3-14 3.4.1.2 PIN Diode Switches....................3-14 3.4.1.3 Preselector Filters ....................3-14 3.4.1.4 Low-Noise Amplifiers (Q3255, Q3252)..............3-14 3.4.1.5 Mixer (D3258)......................3-15 3.4.2 UHF Range 1 (380–470 MHz) Band ................3-15...
Page 10 viii Table of Contents 3.6.4.1 35-Watt Transmitter....................3-41 Frequency Generation Unit (FGU) ....................3-45 3.7.1 VHF (136-174 MHz) Band....................3-45 3.7.1.1 Reference Oscillator....................3-46 3.7.1.2 LV Frac-N Synthesizer IC..................3-46 3.7.1.3 Voltage Multiplier....................3-47 3.7.1.4 Superfilter .......................3-47 3.7.1.5 Modulation......................3-47 3.7.1.6 Charge Pump Bias ....................3-48 3.7.1.7 Loop Filter ......................3-48 3.7.1.8 Lock Detect ......................3-48 3.7.1.9...
Page 11 Table of Contents 3.7.4.10 Receiver Injection....................3-61 3.7.4.11 Transmitter VCOs....................3-61 3.7.4.12 Receiver VCOs.......................3-62 3.7.4.13 Prescaler Feedback ....................3-62 Controller Section.........................3-62 3.8.1 Daughtercard Module ......................3-64 3.8.2 Controller DC Power Distribution ..................3-65 3.8.3 Encryption Voltages ......................3-66 3.8.4 Reset Circuits ........................3-67 3.8.5 Power-Up/Power-Down Sequence..................3-68 3.8.5.1 Power Turn-On.......................3-68 3.8.5.2 Power Turn-Off.......................3-68...
Page 12 Table of Contents 4.8.3 Out-of-Lock Condition .....................4-22 4.8.4 No or Low Output Power (TX or RX Injection) ..............4-22 4.8.5 No or Low Modulation .....................4-22 4.8.6 Troubleshooting the Back-End ..................4-22 700–800 MHz Main Board Troubleshooting.................4-22 4.9.1 Display Flashes “FAIL 001” .....................4-23 4.9.2 FGU Troubleshooting Aids ....................4-24 4.9.3...
Page 13 Table of Contents 5.6.19 RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 2 of 3........................5-33 5.6.20 RX Back-End — Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 3 of 3........................5-34 5.6.21 Low or No RX Injection Signal (380–470 MHz and 450–520 MHz) ........5-35 5.6.22 Low or No TX Injection Signal (380–470 MHz and 450–520 MHz) .........5-36 5.6.23 No TX Audio (380–470 MHz and 450–520 MHz) ............5-37 5.6.24 TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 1 of 2 ..5-38...
Page 14 Table of Contents Chapter 6 Troubleshooting Waveforms ..........6-1 Introduction.............................6-1 XTL 5000 Waveforms........................6-2 6.2.1 Power-On Reset Timing ....................6-2 6.2.2 Power-On to Soft Turn-On Timing..................6-2 6.2.3 Power-Down Reset ......................6-3 6.2.4 16.8 MHz Clock Waveform....................6-3 6.2.5 32 kHz Clock Waveform....................6-4 6.2.6 DSP SSI Port RX Mode.....................6-4 6.2.7 DSP SSI Port TX Mode CSQ ....................6-5 6.2.8...
Page 15 Error S03 .......................... A-2 A.3.3 Keyload ..........................A-2 Appendix B Replacement Parts Ordering ..........B-1 Basic Ordering Information......................B-1 Motorola Online ..........................B-1 Mail Orders............................ B-1 Telephone Orders ......................... B-1 Fax Orders ............................ B-2 Parts Identification......................... B-2 Product Customer Service ......................B-2 Glossary..................
Page 16 Table of Contents This page is intentionally left blank May 25, 2005 6881096C74-B...
Page 17: List Of Figures
List of Figures List of Figures Figure 2-1. VIP Dash-Mount Configuration....................2-2 Figure 2-2. VIP Remote-Mount Configuration..................2-3 Figure 2-3. VIP Remote-Mount Pin-Outs (Male)..................2-3 Figure 2-4. VIP Remote-Mount W3 Control-Head Configuration.............2-4 Figure 2-5. VIP Remote-Mount Plus DEK Configuration .................2-5 Figure 2-6. VIP Remote-Mount Plus DEK Pin-Outs (Male) ..............2-5 Figure 3-1.
Page 18 List of Figures Figure 3-45. B+ Routing for Controller Section..................3-65 Figure 3-46. Power-On Reset Circuit.......................3-67 Figure 3-47. Patriot IC (U100) UART Configuration ................3-69 Figure 3-48. Serial Peripheral Interface (SPI) Block Diagram ..............3-72 Figure 3-49. XTL 5000 RX Signal Path ....................3-73 Figure 3-50.
Page 19 List of Figures xvii Figure 5-31. RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 2 of 5 ..............5-41 Figure 5-32. RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 3 of 5 ..............5-42 Figure 5-33.
Page 20 xviii List of Figures Figure 7-32. HUD4022A Secure Block Diagram and Interconnections ..........7-34 Figure 7-33. HUD4022A Accessory Connector Schematic ..............7-35 Figure 7-34. HUD4022A Power Supply Schematic .................7-36 Figure 7-35. HUD4022A USB/RS232/SB9600 Schematic ..............7-37 Figure 7-36. HUD4022A SB9600 Schematic...................7-38 Figure 7-37. HUD4022A USB/RS232/SB9600 VIP Input/Output Schematic...........7-39 Figure 7-38.
Page 21 List of Figures Figure 7-86. HUE4040 Main Board Overall Block Diagram and Interconnections ........7-132 Figure 7-87. HUE4040A Controller Block Diagram and Interconnections (Sheet 1 of 2) ......7-133 Figure 7-88. HUE4040A Controller Block Diagram and Interconnections (Sheet 2 of 2) ......7-134 Figure 7-89.
Page 22 List of Figures Figure 7-140.HUF4017A Frequency Generation Unit Overall Schematic (Sheet 2 of 2).......7-197 Figure 7-141.HUF4017A Frequency Generation Unit 800 MHz Receive Injection Schematic ....7-198 Figure 7-142.HUF4017A Frequency Generation Unit 800 MHz Transmit Injection Schematic .....7-199 Figure 7-143.HUF4017A Main Board Layout—Side 1 Top ..............7-200 Figure 7-144.HUF4017A Main Board Layout—Side 1 Middle ...............7-201 Figure 7-145.HUF4017A Main Board Layout—Side 1 Bottom ..............7-202 Figure 7-146.HUF4017A Main Board Layout—Side 2 Top ..............7-203...
Page 23 List of Tables List of Tables Table 2-1. Control-Head VIP Locations ....................2-6 Table 3-1. XTL 5000 Main Board Sections (VHF Mid Power)—Side 1 ..........3-2 Table 3-2. XTL 5000 Main Board Sections (VHF Mid Power)—Side 2 ..........3-3 Table 3-3. XTL 5000 Main Board Sections (VHF High Power)—Side 1..........3-4 Table 3-4.
Page 24 Related Publications ASTRO Digital XTL 5000 Mobile Radio with W3 Control Head User’s Guide........ 6881096C67 ASTRO Digital XTL 5000 Mobile Radio with W4, W5, W7, and W9 Control Heads User’s Guide. 6881096C68 ASTRO Digital XTL 5000 Mobile Radio Installation Manual............6881096C72 ASTRO Digital XTL 5000 Mobile Radios Universal Crypto Module Field Installation Instructions .
Page 25: Commercial Warranty
Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period.
Page 26: State Law Rights
Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
Page 27: Patent And Software Provisions
A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C.
Page 28 xxvi Commercial Warranty Notes May 25, 2005 6881096C74-B...
Page 29: Model Numbering, Charts, And Specifications
Model Numbering, Charts, and Specifications xxvii Model Numbering, Charts, and Specifications Mobile Radio Model Numbering Scheme Typical Model Number: Position: Position 1 - Type of Unit Positions 13 - 16 M = Mobile SP Model Suffix L = Table Top Station Position 12 - Positions 2 &...
Page 30: Astro Xtl 5000 Motorcycle Vhf 10-50 Watt Model Chart
xxviii Model Numbering, Charts, and Specifications ASTRO XTL 5000 Motorcycle VHF 10-50 Watt Model Chart – 174 MHz M20KSS9PW1AN Option Description G67AD ADD: Remote Control Microphone W4, W5, W7 G67AF ADD: Remote Mount No Control Head Needed G82AA ADD: Motorcycle W4 Control Head G83AA ADD: Motorcycle W5 Control Head G84AA...
Page 31: Astro Xtl 5000 Vhf 10-50 Watt Model Chart
Model Numbering, Charts, and Specifications xxix ASTRO XTL 5000 VHF 10-50 Watt Model Chart – M20KSS9PW1AN 136 174 MHz Option Description G66AA ADD: Dash Mount W4, W5, W7 G66AB ADD: Dash Mount W3 G66AC ADD: Dash Mount No Control Head Needed G67AA ADD: Remote Mount W4, W5, W7 G67AB...
Page 32: Astro Xtl 5000 Vhf 10-50 Watt Model Chart (Cont.)
Model Numbering, Charts, and Specifications ASTRO XTL 5000 VHF 10-50 Watt Model Chart (cont.) – M20KSS9PW1AN 136 174 MHz Option Description W22AR ADD: W9 Palm Microphone W22AS ADD: Hand Microphone W109CS ALT: Microphone Handset with Hangup Cup B18CL ADD: Auxiliary Spkr Spectra 5 Watt W432AE ENH: 10-Watt Audio (Standard on High Power) G296AA...
Page 33: Astro Xtl 5000 Vhf 25-110 Watt Model Chart
Model Numbering, Charts, and Specifications xxxi ASTRO XTL 5000 VHF 25-110 Watt Model Chart – M20KTS9PW1AN 136 174 MHz Option Description G67AG ADD: Screw, HP Remote Mount W4, W5, W7 G67AH ADD: Screw, HP Remote Mount W3 G67AJ ADD: Screw, HP Remote Mount W9 G67AM ADD: Screw, HP Rem Mnt No CH W4, 5, 7, 9 G655AA...
Page 34: Astro Xtl 5000 Vhf 25-110 Watt Model Chart (Cont.)
xxxii Model Numbering, Charts, and Specifications ASTRO XTL 5000 VHF 25-110 Watt Model Chart (cont.) – M20KTS9PW1AN 136 174 MHz Option Description W109CS ALT: Microphone Handset with Hangup Cup G110AB INT: 17ft Control Head Cable W4, 5, 7, 9 G110AC INT: W3 Remote Y Cable B18CL ADD: Auxiliary Speaker Spectra 5 Watt...
Page 35: Astro Xtl 5000 Motorcycle Uhf Range 1 4-15 Watt Model Chart
Model Numbering, Charts, and Specifications xxxiii ASTRO XTL 5000 Motorcycle UHF Range 1 4-15 Watt Model Chart – M20QSS9PW1AN 380 470 MHz Option Description G67AD ADD: Remote Control Microphone W4, W5, W7 G67AF ADD: Remote Mount No Control Head Needed G82AA ADD: Motorcycle W4 Control Head G83AA...
Page 36: Astro Xtl 5000 Uhf Range 1 4-40 Watt Model Chart
xxxiv Model Numbering, Charts, and Specifications ASTRO XTL 5000 UHF Range 1 4-40 Watt Model Chart – M20QSS9PW1AN 380 470 MHz Option Description G66AA ADD: Dash Mount W4, W5, W7 G66AB ADD: Dash Mount W3 G66AC ADD: Dash Mount No Control Head Needed G67AA ADD: Remote Mount W4, W5, W7 G67AB...
Page 37: Astro Xtl 5000 Uhf Range 1 4-40 Watt Model Chart (Cont.)
Model Numbering, Charts, and Specifications xxxv ASTRO XTL 5000 UHF Range 1 4-40 Watt Model Chart (cont.) – M20QSS9PW1AN 380 470 MHz Option Description W22AR ADD: W9 Palm Microphone W22AS ADD: Hand Microphone W109CS ALT: Microphone Handset with Hangup Cup B18CL ADD: Auxiliary Spkr Spectra 5 Watt W432AE...
Page 38: Astro Xtl 5000 Uhf Range 1 25-110 Watt Model Chart
xxxvi Model Numbering, Charts, and Specifications ASTRO XTL 5000 UHF Range 1 25-110 Watt Model Chart – M20QTS9PW1AN 380 470 MHz Option Description G67AG ADD: Screw, HP Remote Mount W4, W5, W7 G67AH ADD: Screw, HP Remote Mount W3 G67AJ ADD: Screw, HP Remote Mount W9 G67AM ADD: Screw, HP Rem Mnt No CH W4, 5, 7, 9...
Page 39: Astro Xtl 5000 Uhf Range 1 25-110 Watt Model Chart (Cont.)
Model Numbering, Charts, and Specifications xxxvii ASTRO XTL 5000 UHF Range 1 25-110 Watt Model Chart (cont.) – M20QTS9PW1AN 380 470 MHz Option Description W109CS ALT: Microphone Handset with Hangup Cup G110AB INT: 17 ft Control Head Cable W4, 5, 7, 9 G110AC INT: W3 Remote Y Cable B18CL...
Page 40: Astro Xtl 5000 Motorcycle Uhf Range 2 4-15 Watt Model Chart
xxxviii Model Numbering, Charts, and Specifications ASTRO XTL 5000 Motorcycle UHF Range 2 4-15 Watt Model Chart – M20SSS9PW1AN 450 520 MHz Option Description G67AD ADD: Remote Control Microphone W4, W5, W7 G67AF ADD: Remote Mount No Control Head Needed G82AA ADD: Motorcycle W4 Control Head G83AA...
Page 41: Astro Xtl 5000 Uhf Range 2 4-45 Watt Model Chart
Model Numbering, Charts, and Specifications xxxix ASTRO XTL 5000 UHF Range 2 4-45 Watt Model Chart – M20SSS9PW1AN 450 520 MHz Option Description G66AA ADD: Dash Mount W4, W5, W7 G66AB ADD: Dash Mount W3 G66AC ADD: Dash Mount No Control Head Needed G67AA ADD: Remote Mount W4, W5, W7 G67AB...
Page 42: Astro Xtl 5000 Uhf Range 2 4-45 Watt Model Chart (Cont.)
Model Numbering, Charts, and Specifications ASTRO XTL 5000 UHF Range 2 4-45 Watt Model Chart (cont.) – M20SSS9PW1AN 450 520 MHz Option Description W22AR ADD: W9 Palm Microphone W22AS ADD: Hand Microphone W109CS ALT: Microphone Handset with Hangup Cup B18CL ADD: Auxiliary Spkr Spectra 5 Watt W432AE ENH: 10-Watt Audio (Standard on High Power)
Page 43: Astro Xtl 5000 Motorcycle 700-800 Mhz 3.5-15 Watt Model Chart
Model Numbering, Charts, and Specifications ASTRO XTL 5000 Motorcycle 700-800 MHz 3.5-15 Watt Model Chart – M20URS9PW1AN 764 870 MHz Option Description G67AD ADD: Remote Control Microphone W4, W5, W7 G67AF ADD: Remote Mount No Control Head Needed G82AA ADD: Motorcycle W4 Control Head G83AA ADD: Motorcycle W5 Control Head G84AA...
Page 44: Astro Xtl 5000 700-800 Mhz 3.5-35 Watt Model Chart
xlii Model Numbering, Charts, and Specifications ASTRO XTL 5000 700-800 MHz 3.5-35 Watt Model Chart – M20URS9PW1AN 764 870 MHz Option Description G66AA ADD: Dash Mount W4, W5, W7 G66AB ADD: Dash Mount W3 G66AC ADD: Dash Mount No Control Head Needed G67AA ADD: Remote Mount W4, W5, W7 G67AB...
Page 45: Astro Xtl 5000 700-800 Mhz 3.5-35 Watt Model Chart (Cont.)
Model Numbering, Charts, and Specifications xliii ASTRO XTL 5000 700-800 MHz 3.5-35 Watt Model Chart (cont.) – M20URS9PW1AN 764 870 MHz Option Description W22AR ADD: W9 Palm Microphone W22AS ADD: Hand Microphone W109CS ALT: Microphone Handset with Hangup Cup B18CL ADD: Auxiliary Spkr Spectra 5 Watt W432AE ENH: 10-Watt Audio (Standard on High Power)
Page 46: Vhf Radio Specifications
xliv Model Numbering, Charts, and Specifications VHF Radio Specifications GENERAL RECEIVER TRANSMITTER FCC Designations: AZ492FT3806 Frequency Range: Frequency Range: AZ492FT3808 Range 1: 136–174 MHz Range 1: 136–174 MHz Temperature Range: Channel Spacing: 12.5 kHz/25 kHz Rated Output Power: Operating: –30°C to +60°C Low-Power Radio: 25 Watt Storage:...
Page 47: Uhf Range 1 Radio Specifications
Model Numbering, Charts, and Specifications UHF Range 1 Radio Specifications GENERAL RECEIVER TRANSMITTER FCC Designations: AZ492FT4862 Frequency Range: Frequency Range: AZ492FT4870 Range 1: 380–470 MHz Range 1: 380–470 MHz Temperature Range: Channel Spacing: 12.5 kHz/20 kHz/25 kHz Rated Output Power: Operating: –30°C to +60°C Low-Power Radio:...
Page 48: Uhf Range 2 Radio Specifications
xlvi Model Numbering, Charts, and Specifications UHF Range 2 Radio Specifications GENERAL RECEIVER TRANSMITTER FCC Designations: AZ492FT4867 Frequency Range: Frequency Range: Range 2: 450–520 MHz Range 2: 450–520 MHz Temperature Range: Operating: –30°C to +60°C Channel Spacing: 12.5 kHz/20 kHz/25 kHz Rated Output Power: Storage: –51°C to +85°C...
Page 49: Mhz Radio Specifications (Mid Power Models Only)
Model Numbering, Charts, and Specifications xlvii 700–800 MHz Radio Specifications (Mid Power Models Only) GENERAL RECEIVER TRANSMITTER FCC Designations: AZ492FT5823 Frequency Range: Frequency Range: 700 MHz Band: 764–776 MHz 700 MHz Band: Temperature Range: 800 MHz Band: 851–870 MHz Repeater Mode: 794–806 MHz Operating: –30°...
Page 50 xlviii Model Numbering, Charts, and Specifications Notes May 25, 2005 6881096C74-B...
Page 51: Chapter 1 Introduction
This detailed level of service (component-level) is typical of some service centers, self-maintained customers, and distributors. Use this manual in conjunction with the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/ 700–800 MHz Mobile Radio Basic Service Manual (Motorola part number 6881096C73), which helps in troubleshooting a problem to a particular board.
Page 52 Introduction: General Included in other areas of this manual are functional block diagrams, detailed theory of operation, troubleshooting charts and waveforms, schematics, and parts list. You should be familiar with these sections to aid in deducing the problem circuit. Also included are component location diagrams to aid in locating individual circuit components, as well as IC diagrams, which identify some convenient probe points.
Page 53: Chapter 2 Product Overview
Chapter 2 Product Overview Introduction The ASTRO Digital XTL 5000 radio is a dual-mode (trunked/conventional), microcontroller-based transceiver incorporating a Digital Signal Processor (DSP). The microcontroller handles the general radio control, monitors status, and processes commands input from the keypad or other user controls.
Page 54: Control-Head Assembly
Product Overview: Control-Head Assembly Control-Head Assembly This section discusses the basic operation and components of each control-head assembly. 2.3.1 Display, Vacuum Fluorescent Display Driver, Vacuum Fluorescent Voltage Source, Controls and Indicators, Status LEDs and Backlight LEDs For information on the above, please refer to: •...
Page 55: Figure 2-2. Vip Remote-Mount Configuration
Product Overview: Control-Head Assembly SB9600 data SIOIC Microprocessor lines toggle VIP-OUT hadware inside the Control Head MC68HC Control Main Board Head (Radio) VIP OUT 1 VIP OUT 2 MAEPF-27922-O Figure 2-2. VIP Remote-Mount Configuration VIP OUT VIP IN VIP OUT VIP IN SWB SWB GND GND SWB GND...
Page 56: Figure 2-4. Vip Remote-Mount W3 Control-Head Configuration
Product Overview: Control-Head Assembly 2.3.2.3 Remote-Mount W3 Hand-Held Control Head Configuration Because the W3 control head does not have an interface for VIPs on the control head itself, the radio and the W3 interconnect board must work together to provide VIP OUT at the back of the radio (Figure 2-4).
Page 57: Figure 2-5. Vip Remote-Mount Plus Dek Configuration
Product Overview: Control-Head Assembly When a DEK is added, the radio VIPs move from J2 and from the back of the control head to the back of Main Board the DEK. (Radio) SB9600 bus messaging interface Control Head (W4, W5, W7, W9) (A) DEK interface lines: 3 VIP - INs DATA IN...
Page 58: Vip Output Connections
Product Overview: Control-Head Assembly 2.3.2.5 VIP Output Connections: There are three VIP outputs that are used for the W9 control head and two VIP outputs for the W3, W4, W5, and W7 control heads. The VIP outputs are normally at SWB+ levels and are driven low by logic within the control head for both the dash- and remote-mount configurations.
Page 59: Dek Interface With Radio: Remote-Mount (W4, W5, W7, W9)
Product Overview: Control-Head Assembly 2.3.2.7 DEK Interface With Radio: Remote-Mount (W4, W5, W7, W9) A maximum of three DEKs can be daisy chained to a single mobile radio. DEKs are only used with the W4, W5, W7, and W9 control heads when they are remotely mounted on the radio. DEKs are not used with any dash-mount control heads, including W4, W5, W7, or W9.
Page 60: Receiver Section
Product Overview: Receiver Section Receiver Section This section discusses the receiver section components and basic operation for each band. 2.4.1 VHF Band Radios The VHF (136–174 MHz) receiver consists of a front-end and a back-end sections. 2.4.1.1 Front-End Section The primary function of the receiver front-end is to optimize image rejection and selectivity while providing the first conversion.
Page 61: Mhz Band Radios
Product Overview: Transmitter Section The back-end is primarily the ABACUS III digital IC. The ABACUS III IC uses a variable-bandwidth bandpass sigma-delta architecture. It is capable of down-converting analog as well as digital RF protocols into a baseband signal, which is then transmitted over the Synchronous Serial Interface (SSI) bus to the DSP and microprocessor.
Page 62: Rfpa
2-10 Product Overview: Frequency Generation Unit 2.5.3 700–800 MHz Radios The 700–800 MHz transmitter consists of an RF power amplifier (RFPA), output network (ON), and power control. 2.5.3.1 RFPA The RFPA is a three-stage, discrete-LDMOS transistor amplifier consisting of the following stages: first, driver, and final.
Page 63: Uhf Range 1/Uhf Range 2 Radios
Product Overview: Frequency Generation Unit 2-11 • Associated circuitry The reference oscillator IC provides a frequency standard to the Fractional-N synthesizer IC, the ABACUS III digital back-end IC, and the controller section. The synthesizer turns on one of the four VCOs (determined by mode and band of operation) and tunes it to the receiver (RX) local oscillator (LO) or transmitter (TX) carrier frequency.
Page 64: Controller Section
2-12 Product Overview: Controller Section The voltage-controlled oscillator (VCO) module employs a Colpitts configuration with two bipolar stages in a common-base, common-collector configuration. The LC tank circuit's capacitive portion consists of a varactor diode, coupling capacitor, and a laser-trimmed capacitor for frequency adjustment.
Page 65: Digital (Astro) Mode Of Operation
Product Overview: Controller Section 2-13 2.7.2 Digital (ASTRO) Mode of Operation In the ASTRO mode (digital mode) of operation, the transmitted or received signal is limited to a discrete set of deviation levels, instead of continuously varying. The receiver handles an ASTRO- mode signal identically to an analog-mode signal up to the point where the DSP decodes the received data.
Page 66 2-14 Product Overview: Controller Section The DSP section of microprocessor performs signaling, voice encoding/decoding, audio filtering, microphone gain and tuning, Private-Line/Digital Private Line (PL/DPL) encode, and alert-tone generation. It processes all baseband audio signals, providing pre-emphasis and signaling/filtering of the digital microphone audio data, as well as other transmitted signals. It also performs de-emphasis and decoding of received digital speaker audio and other received signals.
Page 67: Chapter 3 Theory Of Operation
Chapter 3 Theory of Operation Main Board This section provides a detailed circuit description of the XTL 5000 radio main board for VHF/UHF Range 1/UHF Range 2/700–800 MHz models. The main board contains the following major sections: • Radio Power (page 3-12) •...
Page 68: Figure 3-1. Xtl 5000 Main Board Sections (Vhf Mid Power)—Side 1
Theory of Operation: Main Board Major Sections Figure 3-1. XTL 5000 Main Board Sections (VHF Mid Power)—Side 1 Table 3-1. XTL 5000 Main Board Sections (VHF Mid Power)—Side 1 Secure Connector (J0501) Controller Section Front Connector (J0401) Audio Power Amplifier (PA) RX Back-End (ABACUS III) RX VCO 16.8 MHz Reference Oscillator...
Page 69: Figure 3-2. Xtl 5000 Main Board Sections (Vhf Mid Power)—Side 2
Theory of Operation: Main Board Major Sections Figure 3-2. XTL 5000 Main Board Sections (VHF Mid Power)—Side 2 Table 3-2. XTL 5000 Main Board Sections (VHF Mid Power)—Side 2 RX Back-End Antenna Switch IF Filter Rear Connector (J0402) Controller Section RX Front-End Biasing TX PA RX VCO Injection Stage...
Page 70: Figure 3-3. Xtl 5000 Main Board Sections (Vhf High Power)—Side 1
Theory of Operation: Main Board Major Sections Figure 3-3. XTL 5000 Main Board Sections (VHF High Power)—Side 1 Table 3-3. XTL 5000 Main Board Sections (VHF High Power)—Side 1 Secure Connector (J0501) Controller Section Front Connector (J0401) Audio Power Amplifier (PA) RX Back-End (ABACUS III) RX VCO 16.8 MHz Reference Oscillator...
Page 71: Figure 3-4. Xtl 5000 Main Board Sections (Vhf High Power)—Side 2
Theory of Operation: Main Board Major Sections Figure 3-4. XTL 5000 Main Board Sections (VHF High Power)—Side 2 Table 3-4. XTL 5000 Main Board Sections (VHF High Power)—Side 2 RX Back-End Antenna Switch IF Filter Rear Connector (J0402) Controller Section RX Front-End Biasing TX PA RX VCO Injection Stage...
Page 72: Uhf Range 1 (380-470 Mhz) And Uhf Range 2 (450-520 Mhz) Band
Theory of Operation: Main Board Major Sections 3.2.2 UHF Range 1 (380-470 MHz) and UHF Range 2 (450-520 MHz) Band The illustrations (Figure 3-5 on page 3-6 Figure 3-8 on page 3-9) and their accompanying tables (Table 3-5 on page 3-6 Table 3-8 on page 3-9) identify the location of the major sections of the main board.
Page 73: Figure 3-6. Xtl 5000 Main Board Sections (Uhf Range 1 Mid Power And Uhf Range 2)—Side 2
Theory of Operation: Main Board Major Sections Figure 3-6. XTL 5000 Main Board Sections (UHF Range 1 Mid Power and UHF Range 2)—Side 2 Table 3-6. XTL 5000 Main Board Sections (UHF Range 1 Mid Power and UHF Range 2)—Side 2 RX Back-End TX Power Control IF Filter...
Page 74: Figure 3-7. Xtl 5000 Main Board Sections (Uhf Range 1 High Power)—Side 1
Theory of Operation: Main Board Major Sections Figure 3-7. XTL 5000 Main Board Sections (UHF Range 1 High Power)—Side 1 Table 3-7. XTL 5000 Main Board Sections (UHF Range 1 High Power)—Side 1 Secure Connector (J0501) Controller Section Front Connector (J0401) Audio Power Amplifier (PA) RX Back-End (ABACUS III) RX VCO...
Page 75: Figure 3-8. Xtl 5000 Main Board Sections (Uhf Range 1 High Power)—Side 2
Theory of Operation: Main Board Major Sections Figure 3-8. XTL 5000 Main Board Sections (UHF Range 1 High Power)—Side 2 Table 3-8. XTL 5000 Main Board Sections (UHF Range 1 High Power)—Side 2 RX Back-End TX Power Control IF Filter Power Detector RX Front-End Harmonic Filter...
Page 76: Mhz Band
3-10 Theory of Operation: Main Board Major Sections 3.2.3 700–800 MHz Band The illustrations (Figure 3-9 Figure 3-10 on page 3-11) and their accompanying tables (Table 3-9 Table 3-10 on page 3-11) identify the location of the major sections of the main board. MAEPF-27876-O Figure 3-9.
Page 77: Figure 3-10. Xtl 5000 Main Board Sections (700–800 Mhz)—Side 2
Theory of Operation: Main Board Major Sections 3-11 MAEPF-27877-O Figure 3-10. XTL 5000 Main Board Sections (700–800 MHz)—Side 2 Table 3-10. XTL 5000 Main Board Sections (700–800 MHz)—Side 2 RX Back-End Antenna Switch IF Filter Rear Connector (J0402) Controller Section RX Front-End Biasing TX PA RX VCO Injection Stage...
Page 78: Radio Power Distribution
3-12 Theory of Operation: Radio Power Distribution Radio Power Distribution This section provides information on DC power distribution in XTL 5000 radios. In the XTL 5000 radio, power is distributed to three boards: the main board, control head, and secure interface board. Power for the radio is supplied by the vehicle’s 12-V battery.
Page 79: Receiver Front-End
Theory of Operation: Receiver Front-End 3-13 J0401 UWW_5V J0950 Control Head UNSW 5V Circuit VR0500, R0507 19, 21 J0402 J2 SW_A+ Q0503 20, 22 24 SWB+ 17 SWB+ 9.3V 9.33V 9.3V Regulator Regulator Regulator U0500 U0950 U0951 9.3V_FGU KEYED_9.1_EN 9.3V_TX VCC5 Switch Regulator...
Page 80: Db Step Attenuator (U3250)
3-14 Theory of Operation: Receiver Front-End - Low-noise IF amplifier - ABACUS III digital back-end IC RF Input Front-end Ant. SW. Pre Mode Harm. FLT Att. LNA 1 BPF 1 LNA 2 BPF 2 Std Mode Back-end Mixer 2 Pole 2 Pole Crystal Crystal...
Page 81: Mixer (D3258)
Theory of Operation: Receiver Front-End 3-15 3.4.1.5 Mixer (D3258) The received signal is down-converted by a double-balanced mixer to an Intermediate Frequency (IF) of 109.65 MHz. The mixer is designed to provide low conversion loss and high intermodulation performance. The injection buffer provides a 20 dBm LO signal to the mixer. High-side injection is used.
Page 82: Highpass Filter And First Low-Noise Amplifier
3-16 Theory of Operation: Receiver Front-End 3.4.2.1 Highpass Filter and First Low-Noise Amplifier The highpass filter and first low-noise amplifier (LNA) (11 dB gain) can be switched in and out of the signal path by diode switches. When switched into the signal path, the sensitivity of the radio is improved at the cost of degraded intermodulation performance.
Page 83: Uhf Range 2 (450-520 Mhz) Band
Theory of Operation: Receiver Front-End 3-17 3.4.3 UHF Range 2 (450–520 MHz) Band The receiver circuits primary duties are to detect, filter, amplify, and demodulate RF signals in the presence of strong interfering noise and unintended signals. The receiver (see Figure 3-15) is broken down into the following blocks:...
Page 84: Preselector Filter
3-18 Theory of Operation: Receiver Front-End 3.4.3.2 Preselector Filter The front-end operates in the 450 to 520 MHz band. The front-end's primary function is to optimize half IF rejection, image rejection, and selectivity while providing the first conversion. The front-end uses a varactor-tuned filter that is tuned by the controller.
Page 85: Mhz Band
Theory of Operation: Receiver Front-End 3-19 3.4.4 700–800 MHz Band The receiver circuits primary duties are to detect, filter, amplify, and demodulate RF signals in the presence of strong interfering noise and unintended signals. The receiver (see Figure 3-16) is broken down into the following blocks: •...
Page 86: Mixer (U6251)
3-20 Theory of Operation: Receiver Back-End 3.4.4.3 Mixer (U6251) The monolithic, passive mixer IC down-converts the received signal to an Intermediate Frequency (IF) of 73.35 MHz. The mixer is designed to provide low conversion loss (< 7.0) and high intermodulation performance. To improve the performance of the mixer in both bands, a shunt 9.1 pF capacitor (C6297) along with a resistive PI network (R6278, R6280, R6281) is designed at the IF port (pin 5) of the mixer.
Page 87: Uhf Range 1 (380-470 Mhz) Band
Theory of Operation: Receiver Back-End 3-21 AD9874 DAC AGC -16dB Decimation IFIN Formatting/SSI DOUTA Filter DOUTB CLKOUT = 13-26MHz FREF Control Logic Sample Clock Voltage Synth. Reference Synthesizer LO VCO and CLK VCO and Loop Filter Loop Filter MAEPF-27817-O Figure 3-17. ABACUS III (AD9874) IC Functional Block Diagram from Data Sheet (VHF) 3.5.1.2.1 Second Local Oscillator The ABACUS III IC local oscillator (LO) synthesizer controls the second LO.
Page 88: Intermediate Frequency (If) Filter
3-22 Theory of Operation: Receiver Back-End 3.5.2.1 Intermediate Frequency (IF) Filter The XTL 5000 radio uses two leadless, surface-mount, two-pole, third-overtone, quartz crystal filters (Y5400, Y5401) separated by a 20 dB gain IF amplifier. The filter is centered at 109.65 MHz. This narrow-bandpass filter gives the radio part of its adjacent-channel and alternate-channel rejection performance.
Page 89: Abacus Iii Ic (U5002)
Theory of Operation: Receiver Back-End 3-23 3.5.2.2.1 Second Local Oscillator (LO) The ABACUS III IC local oscillator (LO) synthesizer controls the second LO. Signal FREF is the 16.8 MHz reference from the frequency generation unit (FGU). The second LO frequency is 107.4 MHz by default, or 111.9 MHz in special cases as necessary to avoid radio self-quieters.
Page 90: Mhz Band
3-24 Theory of Operation: Receiver Back-End AD9874 DAC AGC -16dB Decimation IFIN Formatting/SSI DOUTA Filter DOUTB CLKOUT = 13-26MHz FREF Control Logic Voltage Sample Clock Synth. Synthesizer Reference LO VCO and CLK VCO and Loop Filter Loop Filter MAEPF 27817 O Figure 3-19.
Page 91: Intermediate Frequency (If) Filter
Theory of Operation: Receiver Back-End 3-25 3.5.4.1 Intermediate Frequency (IF) Filter The XTL 5000 radio uses two leadless, surface-mount, two-pole, third-overtone, quartz crystal filters (B6350, B6351) separated by a 20 dB gain IF amplifier. The filter is centered at 73.35 MHz. This narrow-bandpass filter gives the radio its adjacent-channel and alternate-channel rejection performance.
Page 92: Transmitter
However, first use the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/700–800 MHz Mobile Radio Basic Service Manual to troubleshoot the problem to a particular section.
Page 93 Theory of Operation: Transmitter 3-27 First Stage The RFPA first stage provides gain that is determined by the control voltage, RFPA_CNTRL. This control voltage is generated in the power control section and is a function of the final-stage output power, temperature, and current, as well as the control and A+ voltage levels. See “3.6.1.4.
Page 94: 100-Watt Transmitter
3-28 Theory of Operation: Transmitter 3.6.1.2 100-Watt Transmitter The following text discusses the 100-W transmitter. 3.6.1.2.1 RF Power Amplifier (RFPA) The RFPA consists of three gain stages, which are shown in Figure 3-22. Vg_bias Q3540 Key9.1V 100mW Tx_inj U3500 RFPA_out Q3520 30C65 100W...
Page 95: Output Network (On) - (For 50W And 100W Transmitter)
Theory of Operation: Transmitter 3-29 Dual Final Stage C3540-1, C3543-4 and transmission lines form a bandpass. R3541-8 provide stability for Q3540. R3550-7 provide stability for Q3541. R3540 and R3568 supply the VGBIAS1 gate bias to Q3540. R3569 and R3558 supply the VGBIAS2 gate bias to Q3541. L3540-4 and C3560-1 form the A+ drain bias circuit.
Page 96: Power Control (For 50W And 100W Transmitter)
3-30 Theory of Operation: Transmitter 3.6.1.4 Power Control (for 50W and 100W Transmitter) The power control section is comprised of a control loop to level forward power and protection mechanisms to reduce power to a safe level for the given environmental conditions (see Figure 3-24).
Page 97: Uhf Range 1 (380-470 Mhz) Band
Theory of Operation: Transmitter 3-31 Protection Mechanisms Final-stage temperature is sensed in the RFPA resulting in VTEMP, which is proportional to temperature. VTEMP is compared against a reference voltage TEMP_1 (U0959, pin 9) via U0957-1. When VTEMP exceeds TEMP_1, the U0957-1, pin 1, voltage increases and forward biases one of the D0951 diodes, which cuts back power.
Page 98 3-32 Theory of Operation: Transmitter First Stage The RFPA first stage provides gain that is determined by the control voltage, RFPA_CNTRL. This control voltage is generated in the power control section and is a function of the final-stage output power, temperature, and current, as well as the control and A+ voltage levels. See “3.6.2.4.
Page 99: 100-Watt Transmitter
Theory of Operation: Transmitter 3-33 3.6.2.2 100-Watt Transmitter The following text discusses the 100-W transmitter. 3.6.2.2.1 RF Power Amplifier (RFPA) The RFPA consists of three gain stages, which are shown in Figure 3-26. Vg_bias Q5540 Key9.1V 300mW Tx_inj U5500 RFPA_out Q5520 2.5mW 30C65...
Page 100: Output Network (On) - (For 40W And 100W Transmitter)
3-34 Theory of Operation: Transmitter Dual Final Stage C5530, C5531, C5532, C5533, C5536, C5537-41 and transmission lines form a low pass, splitter match that transfers power to the LDMOS dual final-stage transistors Q5541 and Q5540. Q5540 and Q5541 contain two transistors in a single package, each with it's own gate and drain lead. R5542-5, R5548-51 provide stability for Q5540.
Page 101: Power Control (For 40W And 100W Transmitter)
Theory of Operation: Transmitter 3-35 Power Detector The power detector consists of a main microstrip transmission line that transfers power from the harmonic filter to the antenna and two parallel lines that are used to detect the forward and reverse power.
Page 102: Figure 3-28. Power Control Components (Uhf Range 1)
3-36 Theory of Operation: Transmitter 9.3V 9.3V U0957-4 D0950 EEPOT 9.3V U0952 9.3V U0956-3 RFPA_CNTRL (TO RFPA) D0951 U0956-2 1.5V Q0954 VFORWARD PA_EN PWR_SET (FROM ON) (U0959, PIN 2) 9.3V 9.3V CURR_LIM_SET D0952 (U0959, PIN1) U0957-4 TEMP_1 VCURRENT (U0959, PIN 9) U0957-1 (FROM RFPA) VTEMP...
Page 103: Uhf Range 2 (450-520 Mhz) Band
Theory of Operation: Transmitter 3-37 Protection Mechanisms Final-stage temperature is sensed in the RFPA resulting in VTEMP, which is proportional to temperature. VTEMP is compared against a reference voltage TEMP_1 (U0959, pin 9) via U0957-1. When VTEMP exceeds TEMP_1, the U0957-1, pin 1, voltage increases and forward biases one of the D0951 diodes, which cuts back power.
Page 104: Figure 3-30. Output Network Components (Uhf Range 2)
3-38 Theory of Operation: Transmitter The 0.5 mW TX_INJ signal is routed to the U5501 first stage device (Pin 16, RFIN) via C5508 to an integrated, wide-band input match. U5501 is a two-stage LDMOS device with a bandpass interstage match consisting of L5503, C5507, and C5509 routed between VD1 (pin 14) and G2 (pin 11). L5502 and L5505 provide the K9.1V drain bias voltage for the first and second stages to VD1 (pin 14) and RFOUT1/2 (pins 6 and 7), respectively.
Page 105 Theory of Operation: Transmitter 3-39 Antenna Switch The antenna switch functions in two modes determined by the presence of K9.1V. The K9.1V switch bias is applied via L5701and C5702. When K9.1V is present, the switch is in TX mode. D5701, D5702 and D5703 are forward biased forming a low-loss path from the RFPA final stage to the harmonic filter and a 20 dB isolation path between the RFPA final stage and the RX front-end.
Page 106: Figure 3-31. Power Control Components (Uhf Range 2)
3-40 Theory of Operation: Transmitter 9.3V 9.3V U0957-4 D0950 EEPOT 9.3V U0952 9.3V U0956-3 RFPA_CNTRL (TO RFPA) D0951 U0956-2 1.5V Q0954 VFORWARD PA_EN PWR_SET (FROM ON) (U0959, PIN 2) 9.3V 9.3V CURR_LIM_SET D0952 (U0959, PIN1) U0957-4 TEMP_1 VCURRENT (U0959, PIN 9) U0957-1 (FROM RFPA) VTEMP...
Page 107: Mhz Band
Theory of Operation: Transmitter 3-41 Protection Mechanisms Final-stage temperature is sensed in the RFPA resulting in VTEMP, which is proportional to temperature. VTEMP is compared against a reference voltage TEMP_1 (U0959, pin 9) via U0957-1. When VTEMP exceeds TEMP_1, the U0957-1, pin 1, voltage increases and forward biases one of the D0951 diodes, which cuts back power.
Page 108: Figure 3-33. Output Network Components (700-800 Mhz)
3-42 Theory of Operation: Transmitter First Stage The RFPA first stage provides gain that is determined by the control voltage, RFPA_CNTRL. This control voltage is generated in the power control section and is a function of the final-stage output power, temperature, and current, as well as the control and A+ voltage levels. See “3.6.4.1.3.
Page 109 Theory of Operation: Transmitter 3-43 Antenna Switch The antenna switch functions in two modes, which are determined by the presence of K9.1V. The K9.1V switch bias is applied via L6700, L6702, and C6700. When K9.1V is present, the switch is in TX mode.
Page 110: Figure 3-34. Power Control Components (700-800 Mhz)
3-44 Theory of Operation: Transmitter 9.3V 9.3V U0957-4 D0950 EEPOT 9.3V U0952 9.3V U0956-3 RFPA_CNTRL (TO RFPA) D0951 U0956-2 1.5V Q0954 VFORWARD PA_EN PWR_SET (FROM ON) (U0959, PIN 2) 9.3V 9.3V CURR_LIM_SET D0952 (U0959, PIN1) U0957-4 TEMP_1 VCURRENT (U0959, PIN 9) U0957-1 (FROM RFPA) VTEMP...
Page 111: Frequency Generation Unit (Fgu)
Theory of Operation: Frequency Generation Unit (FGU) 3-45 Protection Mechanisms Final-stage temperature is sensed in the RFPA resulting in VTEMP, which is proportional to temperature. VTEMP is compared against a reference voltage TEMP_1 (U0959, pin 9) via U0957-1. When VTEMP exceeds TEMP_1, the U0957-1, pin 1, voltage increases and forward biases one of the D0951 diodes, which cuts back power.
Page 112: Reference Oscillator
3-46 Theory of Operation: Frequency Generation Unit (FGU) 3.0V 3.0V 16.8MHz Reference to Controller and Receiver ack End U3752 5.0V VOLTAGE 16.8MHz OSC MULTIPLIER 3.0V 8.2V D3758 and D3757 8.2V SW 3.0V 8.2V SW Regulator 3.0V Keyed U3750 Tx VCOs VMULT3 9.1V Q3753...
Page 113: Voltage Multiplier
Theory of Operation: Frequency Generation Unit (FGU) 3-47 U3751 is a mixed-mode IC containing digital and analog circuits. Separate power supply inputs are used for the various functional blocks on the IC. Inductors L3757 and L3756 provide isolation between supply pin 20 (AVDD - analog supply input) and pin 36 (DVDD - digital supply input) connected to F3.0v.
Page 114: Charge Pump Bias
3-48 Theory of Operation: Frequency Generation Unit (FGU) 3.7.1.6 Charge Pump Bias External circuitry connected to pin 39 (Bias 2) and pin 40 (Bias 1) of U3751 determine the current that is applied to the charge-pump circuitry. During receive mode, resistors R3778, R3763, and R3758 set the current supplied to pin 40 (Bias 1).
Page 115: Receiver Injection
Theory of Operation: Frequency Generation Unit (FGU) 3-49 3.7.1.10 Receiver Injection The receiver (RX) injection string is a three-stage amplifier that supplies the RX feedback signal to the FGU synthesizer loop and supplies the first local oscillator (LO) signal to the RX front-end mixer. The RX VCO output is attenuated 3 dB via resistors R3825 through R3827 to increase isolation.
Page 116: Reference Oscillator
3-50 Theory of Operation: Frequency Generation Unit (FGU) 3.0V 3.0V 16.8MHz Reference to Controller and Receiver Back End U5751 5.0V 8.2V VOLTAGE 16.8MHz OSC MULTIPLIER 8.2V SW 3.0V D5750 and 8.2V SW D5751 Keyed 3.0V 9.1V Regulator 3.0V Q5825 U5750 VMULT3 Q5706 VMULT4...
Page 117: Voltage Multiplier
Theory of Operation: Frequency Generation Unit (FGU) 3-51 All programmable variables on the synthesizer IC, such as the synthesizer frequency; reference- oscillator warping; adapt-timer duration; modulation-attenuator setting; and auxiliary-control outputs, which select one of five voltage-controlled oscillators, can be programmed through a serial peripheral interface (SPI).
Page 118: Charge Pump Bias
3-52 Theory of Operation: Frequency Generation Unit (FGU) 3.7.2.6 Charge Pump Bias External circuitry connected to pin 39 (Bias 2) and pin 40 (Bias 1) of U5752 determine the current that is applied to the charge-pump circuitry. During receive mode, resistors R5754, R5759, and R5765 set the current supplied to pin 40 (Bias 1).
Page 119: Transmitter Vcos
Theory of Operation: Frequency Generation Unit (FGU) 3-53 3.7.2.11 Transmitter VCOs Transmitter frequencies are generated from two VCOs, Q5825 and Q5826. • Q5825 supplies frequencies in the range 380 MHz up to (but not including) 425 MHz. • Q5826 supplies frequencies in the range from 425 MHz to 470 MHz. 3.7.2.12 Receiver VCOs Receiver first local-oscillator frequencies are generated from three VCOs, Q5901, Q5903 and Q5905.
Page 120: Uhf Range 2 (450-520 Mhz) Band
3-54 Theory of Operation: Frequency Generation Unit (FGU) 3.7.3 UHF Range 2 (450–520 MHz) Band The FGU (Figure 3-39) provides the XTL 5000 radio with a 16.8 MHz reference frequency, receiver 1st local oscillator, and a modulated transmitter RF carrier that is further amplified by the power amplifier section of the radio.
Page 121: Reference Oscillator
Theory of Operation: Frequency Generation Unit (FGU) 3-55 3.7.3.1 Reference Oscillator The radio's frequency stability and accuracy is derived from the 16.8 MHz reference oscillator (Y5750). The 16.8 MHz reference oscillator circuitry provides a 16.8 MHz reference to the LV Frac-N (U5752), receiver back-end IC (U5002), and the controller section of the XTL 5000 radio.
Page 122: Superfilter
3-56 Theory of Operation: Frequency Generation Unit (FGU) 3.7.3.4 Superfilter The superfilter is an active filter that provides a low-noise supply for the VCOs, receiver and transmitter injection amplifiers. Regulator U0950, located in the controller section, supplies 9.3 Vdc to the FGU section thru the filtering network consisting of L5750, C5751, C5753, and C5755. This voltage is applied to pin 30 (SFIN) of U5752 and the emitter of Q5752.
Page 123: Receiver Injection
Theory of Operation: Frequency Generation Unit (FGU) 3-57 3.7.3.9 Transmitter Injection The transmit (TX) injection string consists of three amplifier stages (Q5828, Q5829, and Q5501) whose main purpose is to maintain a constant output to drive the RF power amplifier chain and supply the TX feedback signal to the FGU synthesizer loop.
Page 124: Prescaler Feedback
3-58 Theory of Operation: Frequency Generation Unit (FGU) 3.7.3.13 Prescaler Feedback RF feedback for the synthesizer loop is provided by prescaler amplifier Q5755. Feedback from both the transmitter and receiver injection strings are coupled to this amplifier through capacitors C5863 and C5957.
Page 125: Figure 3-42. Waveform Representation During Programming Of The Lv Frac-N Ic
Theory of Operation: Frequency Generation Unit (FGU) 3-59 3.7.4.1 Reference Oscillator The radio's frequency stability and accuracy is derived from the 16.8 MHz reference oscillator (Y6750). The 16.8 MHz reference oscillator circuitry provides a 16.8 MHz reference to the LV Frac-N (U6751), receiver back-end IC (U6000), and the controller section of the XTL 5000 radio.
Page 126 3-60 Theory of Operation: Frequency Generation Unit (FGU) 3.7.4.4 Superfilter The superfilter is an active filter that provides a low-noise supply for the VCOs, receiver and transmitter injection amplifiers. Regulator U0950, located in the controller section, supplies 9.3 Vdc to the FGU section thru the filtering network consisting of L6755, C6806, C6807, and C6818. This voltage is applied to pin 30 (SFIN) of U6751 and the emitter of Q6759.
Page 127: Transmitter Injection
Theory of Operation: Frequency Generation Unit (FGU) 3-61 3.7.4.9 Transmitter Injection The transmit (TX) injection string consists of three amplifier stages (Q6764, Q6765, and Q6766) whose main purpose is to maintain a constant output to drive the RF power amplifier and supply the TX feedback signal to the FGU synthesizer loop.
Page 128: Controller Section
3-62 Theory of Operation: Controller Section 3.7.4.12 Receiver VCOs Receiver first local-oscillator frequencies are generated from two VCOs in U6755. U6755 is not serviceable and should be replaced if determined to be non-functional. For receiver frequencies in the range of 764 to 776 MHz, high-side, first local-oscillator injection of 837.35 to 849.35 MHz (Fc + 73.35 MHz) is generated when Aux3 (pin 2) of U6751 is active high (3.0 Vdc).
Page 129: Figure 3-43. Xtl 5000 Controller Section
Theory of Operation: Controller Section 3-63 SW_A+ 1.55V PATRIOT From ABACUS (U6000) BBP RX 1.2MHz CLK: 20kHz FS 2.85V 56600 DSP BBP TX 2.4MHz CLK: 48kHz FS SW_B+ Regulator To TX Modulation DAC (U0900) LM2941T SAP SSI Digital Audio 16.8MHz 512kHz CLK, 8kHz FS From RF Ref.
Page 130: Daughtercard Module
3-64 Theory of Operation: Controller Section In receive mode, the ABACUS III IC provides data samples directly to the DSP for processing. In transmit mode, the DAC provides a serial D/A converter. The data generated by the DSP is filtered and reconstructed as an analog signal to present a modulation signal to the VCO (voltage-controlled oscillator) at the LV Frac-N synthesizer.
Page 131: Controller Dc Power Distribution
Theory of Operation: Controller Section 3-65 3.8.2 Controller DC Power Distribution Figure 3-45 illustrates the controller DC power distribution circuitry. The A+ power for the radio is derived from the 12-V battery, which is applied to the main board through connector J0950. This A+ voltage is routed to the control-head connector, J0401, pins 19 and 21, to the control head.
Page 132: Encryption Voltages
3-66 Theory of Operation: Controller Section The various voltages used by the ICs on the main board are shown in Table 3-13. Table 3-13. Integrated Circuits Voltages 9.3 V_T Integrated Circuit UNSW5V SW 5V 3.0 V 2.85 V 1.85 V 1.55 V Patriot U100...
Page 133: Reset Circuits
Theory of Operation: Controller Section 3-67 3.8.4 Reset Circuits The reset circuits consist of the power-on reset (POR*) circuit (Figure 3-46), SW_B+ sense circuit, and SB9600 bus reset circuit. These circuits allow the microprocessor to recover from an unstable condition, such as removing battery A+ from the radio while it is on, battery voltage too low, and miscommunication to remote devices on the SB9600 bus, as well as generally monitoring the power on/off condition.
Page 134: Power-Up/Power-Down Sequence
3-68 Theory of Operation: Controller Section The other signal that can cause a processor/radio reset is the SB9600 RESET line. The RESET line is driven high (5 V) by a remote device that is having problems communicating with the processor. 3.8.5 Power-Up/Power-Down Sequence The XTL 5000 radio power is cycled via SW_B+ (battery voltage level).
Page 135: Usb Bus
Theory of Operation: Controller Section 3-69 The Patriot IC also requires a 32 kHz square-wave clock, provided at the CKIL (J7) pin. This clock is generated by a 32 kHz crystal (Y0100), with supporting circuitry for oscillation. This clock is utilized only for the Patriot IC, and is used for reset capability and other Patriot IC functions.
Page 136: Table 3-14. Rear Connector Naming Scheme
3-70 Theory of Operation: Controller Section This radio meets EIA compatibility with external data accessory devices. The naming scheme (see Table 3-14 Table 3-15) used for the microcontroller's RS-232 lines sometimes conflict with EIA RS-232 naming schemes. This is due to the microcontroller's pin names versus I/O direction, compared to the EIA pin names versus I/O direction.
Page 137: Serial Communications On The External Bus (Sb9600)
3.8.8 Serial Communications on the External Bus (SB9600) The SB9600 bus is an asynchronous serial communication bus using a Motorola-proprietary protocol. It provides a means for the microcontroller within the Patriot IC (U100) to communicate with other hardware devices. In the radio, it communicates with hardware accessories connected to the accessory connector and the remote interface board.
Page 138: Receive Audio
3-72 Theory of Operation: Controller Section SCKA QSCKA SCKA ABACUS MOSIA MOSIA MOSIA U6000 U0959 ABACUS3_CS* SPICS8 SPICS9 DA_EN* PATRIOT SCKA SCKA U100 LOG POT MOSIA MOSIA U0206 LV FRAC-N MISOA U6751 MISOA SPICS5 EEPOT_3_CS* SPICS4 SYN_SEL* SCKA MOSIA U0953 MISOA AD_EN* SPICS6...
Page 139: Figure 3-49. Xtl 5000 Rx Signal Path
Theory of Operation: Controller Section 3-73 S PI_SC Patriot SPI_MOSI U100 ABACUS III SPI_MISO U6000 1.2MHz SCKA ABA_CLK SC0B RF IN RX Data SRDA SRDB ABA_RXD 20kHz ABA_FSYNC SC1B SCKA CODEC U0200 512kHz MCLK SPKR+ Volume Pot Audio PA TX Data (J0401-4) RO NEG U0206...
Page 140: Transmit Audio
3-74 Theory of Operation: Controller Section The audio power amplifier (U0204), is a DC-coupled-output, bridge-type amplifier. The gain is internally fixed at 40 dB. Speaker audio leaves U0204 on pins 4 and 6. For dash-mount radios, the audio is routed to the speaker via J0402, pins 19, 21, 23, and 25, and then to J2, pins 20 and 26. The amplifier is biased to one-half of the A+ voltage.
Page 141: Flash Programming
(U102) located on the daughtercard. Reflashing is accomplished by using a programming cable (HKN6155 for Mid Power or HKN6183 for High Power) and the Motorola Customer Programming Software (CPS) FLASHport tool. The technique to flash the radio is the same as when using CPS or the TUNER software to change features on your radio.
Page 142: Reflashing/Upgrading Firmware
3-76 Theory of Operation: Controller Section The standard method of upgrading a radio's software and communicating between a computer and the radio microcontroller involves the use of the UART path via the programming cable. The radio is placed in a bootstrap mode whenever the programming cable is inserted into either the control- head microphone connector (P104) or the remote-mount interconnect board data connector (P506).
Page 143: Table 3-17. Programming Cables
Theory of Operation: Controller Section 3-77 For a list of all available programming cables, refer to the table below. Table 3-17. Programming Cables Motorola Description Application Part Number HKN6155 Programming Flash Cable Used with Tuner software, Customer Programming Software (CPS), and FLASHport...
Page 144 3-78 Theory of Operation: Controller Section Notes May 25, 2005 6881096C74-B...
Page 145: Chapter 4 Troubleshooting Procedures
When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Communications Parts facility.
Page 146: Rigid Circuit Boards
The daughtercard module is tested prior to placement on the main board. However, this is done with proprietary software that is not available outside Motorola. Also, because of the high density of the solder balls, the pins of the three ICs are not exposed to the outside world for test probing.
Page 147: Voltage Measurement And Signal Tracing
(preferably with 100 MHz bandwidth or more). The “Recommended Test Equipment, Service Aids, and Tools” section in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/ 700–800 MHz Mobile Radio Basic Service Manual (6881096C73) outlines the recommended tools and service aids which would be useful.
Page 148 Troubleshooting Procedures: Power-Up Self-Check Errors Table 4-1. Power-Up Self-Check Error Codes (Continued) Error Code Description Error Type Corrective Action FAIL 01/88 External RAM Error FATAL • Turn the radio off, then on. • Hard bootstrap and flash the firmware. • Replace the daughtercard. FAIL 01/90 General Hardware FATAL...
Page 149: Operational Error Codes
Troubleshooting Procedures: Operational Error Codes Table 4-1. Power-Up Self-Check Error Codes (Continued) Error Code Description Error Type Corrective Action FAIL 09/90 Secure Hardware Fatal FATAL Replace the secure module. Error ERROR 12/10 VRS Hardware Error NON-FATAL • Turn the radio off, then on. •...
Page 150: Vco Hybrid Assembly
2. To determine if the "out-of-lock" is frequency or VCO dependant, place the unit into RF TEST Mode, as described in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/700– 800 MHz Mobile Radio Basic Service Manual (6881096C73) and step through each test channel.
Page 151: Out-Of-Lock Condition
Troubleshooting Procedures: VHF (136–174 MHz) Band Main Board Troubleshooting 4.6.3 Out-of-Lock Condition The probable cause of an out-of-lock condition is a failure in the synthesizer circuit. If the voltages on the AUX 1*, AUX 2*, AUX3*, and AUX4* lines do not conform to required output frequency in Table 4-5, troubleshoot the synthesizer.
Page 152: Figure 4-1. Frequency Generator Unit Dc Power Supply Distribution (Vhf)
Troubleshooting Procedures: VHF (136–174 MHz) Band Main Board Troubleshooting 13.8 VDC from Battery or Power Supply Q0503 Switched A+ Switched A+ (SW_A+) U0951 U0950 Q0952 9.1V TX 9.3V Regulator K9.1 Switch Regulator 9.3V Regulated K9.1 Q3758 3rd Q3762 3rd Q3758 3rd U0505 Q3756 Ste of TX...
Page 153: Figure 4-2. Frequency Generation Unit Block Diagram (Vhf)
Troubleshooting Procedures: VHF (136–174 MHz) Band Main Board Troubleshooting 3.0V 3.0V 16.8MHz Reference to Controller and Receiver ack End U3752 5.0V VOLTAGE 16.8MHz OSC MULTIPLIER 3.0V 8.2V D3758 and D3757 8.2V SW 3.0V 8.2V SW Regulator 3.0V Keyed U3750 Tx VCOs VMULT3 9.1V Q3753...
Page 154 4-10 Troubleshooting Procedures: VHF (136–174 MHz) Band Main Board Troubleshooting Table 4-6. LV Frac-N U3751 Pin Descriptions (VHF) (Continued) Pin No. Pin Name Description 3.0-V supply for reference oscillator warp circuitry VMULT2 Not used VMULT1 Not used INDMULT Not used —...
Page 155: No Or Low Output Power (Tx Or Rx Injection)
2. To determine if the “out-of-lock” is frequency or VCO dependant, place the unit into RF TEST Mode, as described in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/700– 800 MHz Mobile Radio Basic Service Manual (6881096C73) and step through each test channel.
Page 156: Table 4-7. Test Mode Channels Uhf Range 1 (Aux 4 Is Not Used For Vco Selection In Uhf)
4-12 Troubleshooting Procedures: UHF Range 1 (380–470 MHz) Band Main Board Troubleshooting Table 4-7. Test Mode Channels UHF Range 1 (AUX 4 is not used for VCO selection in UHF) AUX (TX Logic) AUX (RX Logic) RX VCO Test TX Freq RX Freq Freq Mode...
Page 157: Fgu Troubleshooting Aids
Troubleshooting Procedures: UHF Range 1 (380–470 MHz) Band Main Board Troubleshooting 4-13 4.7.2 FGU Troubleshooting Aids The following illustrations are additional service aids for troubleshooting the frequency generation unit. • Figure 4-4 is a block diagram of the DC distribution for the frequency generation unit. •...
Page 158: Figure 4-5. Frequency Generation Unit Block Diagram (Uhf Range 1)
4-14 Troubleshooting Procedures: UHF Range 1 (380–470 MHz) Band Main Board Troubleshooting 3.0V 3.0V 16.8MHz Reference to Controller and Receiver Back End U5751 5.0V 8.2V VOLTAGE 16.8MHz OSC MULTIPLIER 8.2V SW 3.0V D5750 and 8.2V SW D5751 Keyed 3.0V 9.1V Regulator 3.0V Q5825...
Page 159 Troubleshooting Procedures: UHF Range 1 (380–470 MHz) Band Main Board Troubleshooting 4-15 Table 4-9. LV Frac-N U6751 Pin Descriptions (UHF Range 1) (Continued) Pin No. Pin Name Description VMULT1 Not used INDMULT Not used — No connection REFSEL Not used FREFOUT Not used AVDD...
Page 160: Out-Of-Lock Condition
4-16 Troubleshooting Procedures: UHF Range 1 (380–470 MHz) Band Main Board Troubleshooting Pin 9 (Chip Select) Pin 7 (Data) Pin 8 (Clock) Figure 4-6. Waveform Representation During Programming of the LV Frac-N IC (U5752) NOTE: The above waveforms are representations only. 4.7.3 Out-of-Lock Condition The probable cause of an out-of-lock condition is a failure in the synthesizer circuit.
Page 161: Table 4-10. Test Mode Channels Uhf Range 2 (Aux 4 Is Not Used For Vco Selection In Uhf)
2. To determine if the “out-of-lock” is frequency or VCO dependant, place the unit into RF TEST Mode, as described in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/700– 800 MHz Mobile Radio Basic Service Manual (6881096C73) and step through each test channel.
Page 162: Table 4-11. Vco Frequency Calculation And Switching Logic (Uhf Range 2)
4-18 Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting NOTE: The UHF band radios use high-side injection with an IF frequency of 109.65 MHz; therefore, the receive VCO frequencies are 109.65 MHz higher than the selected radio channel frequencies.
Page 163: Figure 4-7. Frequency Generation Unit Dc Power Supply Distribution (Uhf Range 2)
Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting 4-19 4.8.2 FGU Troubleshooting Aids The following illustrations are additional service aids for troubleshooting the frequency generation unit. • Figure 4-7 is a block diagram of the DC distribution for the frequency generation unit. •...
Page 164: Figure 4-8. Frequency Generation Unit Block Diagram (Uhf Range 2)
4-20 Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting 3.0V 3.0V 16.8MHz Reference to Controller and Receiver Back End U5751 5.0V 8.2V VOLTAGE 16.8MHz OSC MULTIPLIER 8.2V SW 3.0V D5750 and 8.2V SW D5751 Keyed 3.0V 9.1V Regulator 3.0V Q5825...
Page 165 Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting 4-21 Table 4-12. LV Frac-N U6751 Pin Descriptions (UHF Range 2) (Continued) Pin No. Pin Name Description VMULT1 Not used INDMULT Not used — No connection REFSEL Not used FREFOUT Not used AVDD...
Page 166: Mhz Main Board Troubleshooting
4-22 Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting Pin 9 (Chip Select) Pin 7 (Data) Pin 8 (Clock) Figure 4-9. Waveform Representation During Programming of the LV Frac-N IC (U5752) NOTE: The above waveforms are representations only. 4.8.3 Out-of-Lock Condition The probable cause of an out-of-lock condition is a failure in the synthesizer circuit.
Page 167: Display Flashes "Fail 001
2. To determine if the "out-of-lock" is frequency or VCO dependant, place the unit into RF TEST Mode, as described in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UF Range 2/700– 800 MHz Mobile Radio Basic Service Manual (6881096C73) and step through each test channel.
Page 168: Fgu Troubleshooting Aids
4-24 Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting Table 4-14. VCO Frequency Calculation and Switching Logic (700–800 MHz) (Continued) Radio MODE Frequency Frequency Frequency (MHz) Formula (MHz) Tx (TA) 851.0125 - F(U6754 osc2) = 851.0125 - HIgh 868.9875 868.9875 Tx (TA) = Talkaround Mode Tx(RPTR) = Repeater or trunked 3.
Page 169: Figure 4-10. Frequency Generation Unit Dc Power Supply Distribution (700-800 Mhz)
Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting 4-25 13.8 VDC from Battery or Power Supply Q0503 Switched A+ Switched A+ (SW_A+) U0951 U0950 Q0952 9.1V TX 9.3V Regulator K9.1 Switch Regulator 9.3V Regulated K9.1 Q6766 3rd Q6763 2nd U0505 Q6759 Stage of RX Ste of TX 5.0V Regulator...
Page 170: Figure 4-11. Frequency Generation Unit Block Diagram (700-800 Mhz)
4-26 Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting 3.0V 3.0V 16.8MHz Reference to Controller and Receiver Back End U6752 5.0V VOLTAGE 16.8MHz OSC MULTIPLIER 3.0V 8.2V D6751 and D6752 8.2V SW 3.0V 8.2V SW Regulator 3.0V Keyed U6750 VMULT3 9.1V U6754 VMULT4 CLOCK...
Page 171 Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting 4-27 Table 4-15. LV Frac-N U6751 Pin Descriptions (700–800 MHz) (Continued) Pin No. Pin Name Description 3.0-V supply for reference oscillator warp circuitry VMULT2 Not used VMULT1 Not used INDMULT Not used — No connection REFSEL Not used...
Page 172: No Or Low Output Power (Tx Or Rx Injection)
4-28 Troubleshooting Procedures: Standard Bias Tables Pin 9 (Chip Select) Pin 7 (Data) Pin 8 (Clock) MAEPF-27805-O Figure 4-12. Waveform Representation During Programming of the LV Frac-N IC (U6751) NOTE: The above waveforms are representations only. 4.9.3 No or Low Output Power (TX or RX Injection) In addition to the schematic and theory of operation, refer to the transmitter injection troubleshooting flowchart and the receiver injection trouble shooting flowchart in Chapter 5.
Page 173: Table 4-17. Standard Operating Bias: Clock And Control Lines
Troubleshooting Procedures: Standard Bias Tables 4-29 Table 4-16. Standard Operating Bias: Power Lines (Continued) Nominal Value Signal Name Range/State Probe Locations 9.18 V No change U0500-5 5V_ABACUS No change U0505-3 VCC_5 No change J0401-23, U0507-8, U0503-3, U0502-8, U0501-8 VCC_3 No change U0962-5 2.85 V LV_DETECT...
Page 174: Table 4-18. Standard Operating Bias: Audio Lines
4-30 Troubleshooting Procedures: Standard Bias Tables Table 4-17. Standard Operating Bias: Clock and Control Lines (Continued) Nominal Value Signal Name Range/State Probe Locations RS232__UARTA_RTS Flow control line—not TP0410, J2-10 used always Note: Use chassis as GND when measuring on an oscilloscope. Approx.
Page 175 Troubleshooting Procedures: Standard Bias Tables 4-31 Table 4-18. Standard Operating Bias: Audio Lines (Continued) Nominal Value Signal Name Range/State Probe Locations 9.2 V Mic_Hi When microphone TP0402, J0401-4 disconnected 13 V to 16 V Mic_Hi When programming TP0402, J0401-4 cable inserted Note: Do not press the PTT unless the PCB is inside a chassis even for a moment to check a line.
Page 176: Table 4-19. Standard Operating Bias: Vip Lines (Dash Configuration)
4-32 Troubleshooting Procedures: Standard Bias Tables Table 4-19. Standard Operating Bias: VIP Lines (Dash Configuration) Nominal Value Signal Name Range/State Probe Locations VIP_OUT_1_5v Not accessible J0401-13 VIP_OUT_2_5v Not accessible J0401-14 VIP_IN_1_5v Not accessible J0401-15 VIP_IN_2_5v Not accessible J0401-16 SW_B+ level VIP_OUT_1_12v Deactivate = relay J0401-11, J2-18...
Page 177: Receiver Front-End (Rxfe)
Troubleshooting Procedures: Receiver Front-End (RXFE) 4-33 Table 4-21. Standard Operating Bias: VIP Lines (W3 Remote Configuration) Nominal Value Signal Name Range/State Probe Locations VIP_OUT_1_5v Access only by custom J0401-13 pin-out VIP_OUT_2_5v Access only by custom J0401-14 pin-out VIP_IN_1_5v Not supported with W3 J0401-15 VIP_IN_2_5v Not supported with W3...
Page 178: Uhf Range 2 (450-520 Mhz) Band
4-34 Troubleshooting Procedures: Power Amplifier Procedures 4.11.3 UHF Range 2 (450–520 MHz) Band Use this information, along with the theory of operation, to diagnose and isolate the cause of failures. The principle tools needed to troubleshoot a circuit to the component level are the schematic and the theory of operation.
Page 179: Uhf Range 1 (380-470 Mhz) Band
ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/ 700–800 MHz Mobile Radio Basic Service Manual. NOTE: Due to the high frequency of operation, it is imperative that you use specified Motorola parts when component replacement is necessary. At these frequencies, second and third order properties of the components are very important and are part of the circuit's design.
Page 180 Manual. • Apply new thermal pads if the current thermal pad are damaged. Follow the instructions in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/700–800 MHz Mobile Radio Basic Service Manual. • Use Motorola-specified parts when component replacement is required.
Page 181: Chapter 5 Troubleshooting Charts
Chapter 5 Troubleshooting Charts Introduction This chapter contains detailed troubleshooting flowcharts and tables. These should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation chapter prior to troubleshooting a radio.
Page 182 Troubleshooting Charts: List of Troubleshooting Charts Table 5-1. List of Troubleshooting Charts (Continued) Description Page 5-45 RFPA Power Control—No VGBIAS 700–800 MHz 5-46 No 16.8 MHz Reference Oscillator Frequency 5-47 Poor RX Sensitivity or No RX Audio 5-49 RX IF—Poor SINAD or No Audio 5-50 RX Back-End—Poor SINAD or No Audio 5-53...
Page 183: Troubleshooting Tables
Troubleshooting Charts: Troubleshooting Tables Troubleshooting Tables 5.3.1 For Mid Power models This section contains troubleshooting tables that can help you isolate a problem in your radio. Table 5-2. XTL 5000 Troubleshooting Table (700–800 MHz, 380-470 MHz and 136-174 MHz) Symptom Check Section Troubleshooting Procedure Component...
Page 184 Troubleshooting Charts: Troubleshooting Tables Table 5-2. XTL 5000 Troubleshooting Table (700–800 MHz, 380-470 MHz and 136-174 MHz) (Continued) Symptom Check Section Troubleshooting Procedure Component No Keyloading Controller Connect proper KVL keyloader and cable and begin keyloading by pressing the PTT on the keyloader •...
Page 185 Troubleshooting Charts: Troubleshooting Tables Table 5-2. XTL 5000 Troubleshooting Table (700–800 MHz, 380-470 MHz and 136-174 MHz) (Continued) Symptom Check Section Troubleshooting Procedure Component Radio Dead, Display Clocks Check for 32 kHz clock at Presence of signals may indicate Lights Up U0102-4, and 16.8 MHz clock at failure with U0001 C0106, C0911...
Page 186 Troubleshooting Charts: Troubleshooting Tables Table 5-2. XTL 5000 Troubleshooting Table (700–800 MHz, 380-470 MHz and 136-174 MHz) (Continued) Symptom Check Section Troubleshooting Procedure Component No RX Audio/ ABACUS Circuit • Check for 20 kHz Frame Sync • Absence of signal causes no Receive Does not (700-800 MHz) pulse signal at testpoint FS...
Page 187: For High Power Models And Uhf R2 Mid Power
Troubleshooting Charts: Troubleshooting Tables 5.3.2 For High Power models and UHF R2 Mid Power This section contains troubleshooting tables that can help you isolate a problem in your radio. Table 5-3. XTL 5000 Troubleshooting Table (136-174 MHz, 380-470 MHz and 450-520 MHz Mid Power) Symptom Check Section Troubleshooting Procedure...
Page 188: Table 5-3. Xtl 5000 Troubleshooting Table (136-174 Mhz, 380-470 Mhz And 450-520 Mhz Mid Power)
Troubleshooting Charts: Troubleshooting Tables Table 5-3. XTL 5000 Troubleshooting Table (136-174 MHz, 380-470 MHz and 450-520 MHz Mid Power) Symptom Check Section Troubleshooting Procedure Component Radio Dead, Display Blown Fuse Check fuse in red lead of power Absence of signal may indicate Does Not Light Up cable (or green lead if used) failure with J0401, J0402,...
Page 189 Troubleshooting Charts: Troubleshooting Tables Table 5-3. XTL 5000 Troubleshooting Table (136-174 MHz, 380-470 MHz and 450-520 MHz Mid Power) Symptom Check Section Troubleshooting Procedure Component No RX Audio/ Controller Block (Inject 1 kHz tone, 3 kHz Receive Does not deviation into radio antenna, set Unsquelch volume to rated audio.
Page 190 5-10 Troubleshooting Charts: Troubleshooting Tables Table 5-3. XTL 5000 Troubleshooting Table (136-174 MHz, 380-470 MHz and 450-520 MHz Mid Power) Symptom Check Section Troubleshooting Procedure Component No RX Audio/ ABACUS Circuit • Check for 20 kHz Frame Sync • Absence of signal causes no Receive Does not (700-800 MHz) pulse signal at testpoint FS...
Page 191: Table 5-4. Xtl 5000 Receiver Troubleshooting Table (Vhf Band)
Troubleshooting Charts: Troubleshooting Tables 5-11 Table 5-4. XTL 5000 Receiver Troubleshooting Table (VHF Band) Symptom Check Section Troubleshooting Procedure Component Poor Sensitivity Front-end • Check 2.85 V on pin 4 and 0 V • U3250. on pin 5 of U3250 •...
Page 192: Troubleshooting Test Points
5-12 Troubleshooting Charts: Troubleshooting Test Points Troubleshooting Test Points The following figures show the location of the main board test points for measuring voltages and viewing waveforms. ID6 ID5 ID3 MAEPF-27802-O Figure 5-1. Main Board Test Points—Top Side (for Mid Power) MAEPF-27801-O Figure 5-2.
Page 193: Board Id Jumper Configuration
Troubleshooting Charts: Board ID Jumper Configuration 5-13 TP0403 TP0409 TP0410 TP0413 TP0401 TP0414 TP0411 TP0412 TP0415 TP0402 TP0407 TP0408 TP0400 Figure 5-3. Main Board Test Points—Top Side (for High Power) TP0204 TP0200 TP0205 TP0420 TP0419 TP0203 TP0206 TP0418 TP0500 TP0950 Figure 5-4.
Page 194: Flowcharts
5-14 Troubleshooting Charts: Flowcharts The table indicates what the logic levels are, as well as how they correlate to the placement or removal of a jumper to accomplish the logic level. This is because some of the board ID resistors are on Pull-Up I/O pins and some are on Pull-Down I/O pins.
Page 195: Poor Rx Sensitivity Or No Rx Audio (136-174 Mhz)-Part 1 Of 2
Troubleshooting Charts: Flowcharts 5-15 5.6.1 Poor RX Sensitivity or No RX Audio (136–174 MHz)—Part 1 of 2 START Radio is in Pre amp mode Does a level of 9.3V Go to FGU receiver in exist on section Pre-amp mode L3262,L3400 easure 2.85V on RF_ATT2_A at C3288...
Page 196: Poor Rx Sensitivity Or No Rx Audio (136-174 Mhz)-Part 2 Of 2
5-16 Troubleshooting Charts: Flowcharts 5.6.2 Poor RX Sensitivity or No RX Audio (136–174 MHz)—Part 2 of 2 Visually ispect Go to DC FE and BE Is ABACUS section components VCC 3V installation Inject -40dBm (CW) to RF Installation Fix or replace connector.
Page 197: Rx If-Poor Sinad Or No Audio (136-174 Mhz)
Troubleshooting Charts: Flowcharts 5-17 5.6.3 RX IF—Poor SINAD or No Audio (136–174 MHz) easure the IF signal level on C3414 (Std/Pre mode) Level Refer to is -4/-13dBm troubleshooting referenced to the flow diagram for RF input Receiver Front End level? easure the IF signal level on C3408...
Page 198: Rx Back-End-Poor Sinad Or No Audio (136-174 Mhz)-Part 1 Of 3
5-18 Troubleshooting Charts: Flowcharts 5.6.4 RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 1 of 3 Is the Refer back to IF level at Receiver IF ______~+16dB troubleshooting relative to the flowchart RF input? easure Second LO at C3207, top side towards Abacus III (U3000) pin Check Voltage Regulator...
Page 199: Rx Back-End-Poor Sinad Or No Audio (136-174 Mhz)-Part 2 Of 3
Troubleshooting Charts: Flowcharts 5-19 5.6.5 RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 2 of 3 Measure control voltage at U 000 pin 8 U 000 pin 8=1. 5V Approx. Inspect 2nd LO VCO for missing parts or solder defect Visual Repair defects inspection...
Page 200: Rx Back-End-Poor Sinad Or No Audio (136-174 Mhz)-Part 3 Of 3
5-20 Troubleshooting Charts: Flowcharts 5.6.6 RX Back-End—Poor SINAD or No Audio (136–174 MHz)—Part 3 of 3 Measure DC tuning voltage at R3010 Freq of voltage at CLKOUT R3010 = <1.2MHz? 0.0V? voltage at R3010 = 3.0V? Inspect clock oscillator circuit for solder defects and/or missing components Visual Repair defects...
Page 201: Low Or No Rx Injection Signal (136-174 Mhz)
Troubleshooting Charts: Flowcharts 5-21 5.6.7 Low or No RX Injection Signal (136–174 MHz) START Low or No RX Injection Signal on TP6771 Check Q3761 and Approx. DC Bias Circuitry; 7.5V on replace if R3800/R3801 necessary Approx. Check components 7.5V on around Q3769, if R3872/Q3768 OK replace...
Page 202: Low Or No Tx Injection Signal (136-174 Mhz)
5-22 Troubleshooting Charts: Flowcharts 5.6.8 Low or No TX Injection Signal (136–174 MHz) START Low or No TX Injection Signal at TP6769 Check components Approx. around Q3760-C, 7.5V on if OK, replace C3935/C3815 Q3760 Approx. Check components around Q3759, 7.5V on if OK, replace C3755/R3807 Q3759...
Page 203: Tx Or Rx Vco Unlock (Fail 001) (136-174 Mhz)-Part 1 Of 2
Troubleshooting Charts: Flowcharts 5-23 5.6.9 TX or RX VCO Unlock (Fail 001) (136–174 MHz)—Part 1 of 2 TX or RX VCO Unlock (Fail 001) Place an Inductive field probe connected to a spectrum analyzer "Sniff" Frequency near area to be sniffed. near TX or RX VCO shield or injection string...
Page 204: Tx Or Rx Vco Unlock (Fail 001) (136-174 Mhz)-Part 2 Of 2
5-24 Troubleshooting Charts: Flowcharts 5.6.10 TX or RX VCO Unlock (Fail 001) (136–174 MHz)—Part 2 of 2 3VDC Check 5 Volt at pin 5 of supply path from U3750? regulator U0505 Check 3 Volt Refer to Chart to determine supply path from which AUX output determines Regulator U3750 active VCO.
Page 205: No Output Power At Tx Mode (136-174 Mhz)
Troubleshooting Charts: Flowcharts 5-25 5.6.11 No Output Power at TX Mode (136–174 MHz) Start Press PTT button Measure the volt age at TP0951 Measure the Replace U0951 volt age 9.1V < V < 9.6V 9.3V_Tx_regulator at TP0961 Measure the Reset the radio volt age and than press V <...
Page 206: No Output Power And Idc < 2A At Tx Mode (136-174 Mhz)
5-26 Troubleshooting Charts: Flowcharts 5.6.12 No Output Power and IDC < 2A at TX Mode (136–174 MHz) Start Disconnect the radio from DC power easure the DC resistance between TP0936 and ground easure the DC Perform resistance R < 3 Ohm Replace Q3550 between C3554 PA bias tune...
Page 207: No 16.8 Mhz Reference Oscillator Frequency (380-470 Mhz And 450-520 Mhz)
Troubleshooting Charts: Flowcharts 5-27 5.6.13 No 16.8 MHz Reference Oscillator Frequency (380–470 MHz and 450–520 MHz) START No 16.8MHz Reference Measure 16.8MHz Signals Probe pin 3 with Oscilloscope having a of Y5750 for bandwidth >100MHz. 16.8MHz Check 3.0V 3.0VDC >800mVpp at pin 4 of regulator path 16.8MHz?
Page 208: Poor Rx Sensitivity Or No Rx Audio (380–470 Mhz And 450–520 Mhz)—Part 1 Of 2
5-28 Troubleshooting Charts: Flowcharts 5.6.14 Poor RX Sensitivity or No RX Audio (380–470 MHz and 450–520 MHz)—Part 1 of 2 Poor Rx Sensitivity or no Rx audio Measure Transceiver 3kHz FM Deviation 12dB Sinad by injecting 1kHz Audio tone signal at antenna port 12 dB Sinad Sensitivity Receiver...
Page 209: Poor Rx Sensitivity Or No Rx Audio (380–470 Mhz And 450–520 Mhz)—Part 2 Of 2
Troubleshooting Charts: Flowcharts 5-29 5.6.15 Poor RX Sensitivity or No RX Audio (380–470 MHz and 450–520 MHz)—Part 2 of 2 Inject a standard FM test signal into the antenna port. 3kHz FM Deviation Use a spectrum analyzer and 1kHz Audio tone high-impedance RF probe to Amplitude: -47dBm measure the signal at TP5301...
Page 210: Rx If—Poor Sinad Or No Audio (380–470 Mhz And 450–520 Mhz)—Part 1 Of 2
5-30 Troubleshooting Charts: Flowcharts 5.6.16 RX IF—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 1 of 2 Measure the IF signal level (109.65MHz) at C5406 Level is -3dB Check Y5400 referenced to R5412? Measure the IF signal level (109.65MHz) at C5403 Level...
Page 211: Rx If—Poor Sinad Or No Audio (380–470 Mhz And 450–520 Mhz)—Part 2 Of 2
Troubleshooting Charts: Flowcharts 5-31 5.6.17 RX IF—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 2 of 2 Measure the IF signal level at U5400-3 Level is -3dB Check Y5401 referenced to C5403? Measure the IF signal level (109.65MHz) at C5403 Same as level at U5400-3...
Page 212: Part 1 Of 3
5-32 Troubleshooting Charts: Flowcharts 5.6.18 RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 1 of 3 Is the Refer back to IF level at Receiver IF R5034 ~+20dB troubleshooting relative to the flowchart RF input? Measure Second LO at C5058, top side towards Abacus III (U5002) pin...
Page 213: Part 2 Of 3
Troubleshooting Charts: Flowcharts 5-33 5.6.19 RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 2 of 3 R5013 NOMINAL VOLTS DC FREQ (MHz) 68.0 71.1 Measure 75.6 control voltage at R5013 77.0 Freq 2nd LO R5013 VCO <107.4 = 5.0V? MHz? Freq 2nd LO...
Page 214: Part 3 Of 3
5-34 Troubleshooting Charts: Flowcharts 5.6.20 RX Back-End — Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)— Part 3 of 3 Measure DC tuning voltage (Vt) at R5022 Freq of voltage at CLKOUT R5022 = <18MHz? 0.0V? voltage at R5022 = 3.0V? Inspect clock oscillator...
Page 215: Low Or No Rx Injection Signal (380-470 Mhz And 450-520 Mhz)
Troubleshooting Charts: Flowcharts 5-35 5.6.21 Low or No RX Injection Signal (380–470 MHz and 450–520 MHz) START Low or No RX Injection Signal Approx. Check Voltage 5V on Regulator U5301 C5318? Approx. 4.5V on Check L5299 pin 14 on C5335? of U5303? Check R5324, Check RF path...
Page 216: Low Or No Tx Injection Signal (380-470 Mhz And 450-520 Mhz)
5-36 Troubleshooting Charts: Flowcharts 5.6.22 Low or No TX Injection Signal (380–470 MHz and 450–520 MHz) START Low or No TX Injection Signal Check Q5828 and Approx. DC Bias Circuitry; 3.4 V on replace if Q5828-C? necessary Check Q5829 and Approx.
Page 217: No Tx Audio (380-470 Mhz And 450-520 Mhz)
Troubleshooting Charts: Flowcharts 5-37 5.6.23 No TX Audio (380–470 MHz and 450–520 MHz) START No TX Audio This Flow chart only checks the modulation path of the FGU. Readings are typical and Inject a 2.0Vpp can vary with deviation settings that are 1kHz tone into Mic programmed during tuning.
Page 218: Tx Or Rx Vco Unlock (Fail 001) (380–470 Mhz And 450–520 Mhz)—Part 1 Of 2
5-38 Troubleshooting Charts: Flowcharts 5.6.24 TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 1 of 2 TX or RX VCO Unlock (Fail 001) Place an Inductive field probe connected to a spectrum analyzer "Sniff" Frequency near area to be sniffed. near TX or RX VCO or infection string...
Page 219: Tx Or Rx Vco Unlock (Fail 001) (380–470 Mhz And 450–520 Mhz)—Part 2 Of 2
Troubleshooting Charts: Flowcharts 5-39 5.6.25 TX or RX VCO Unlock (Fail 001) (380–470 MHz and 450–520 MHz)—Part 2 of 2 3VDC Check 5 Volt at pin 5 of supply path from U5750? regulator U0505 Check 3 Volt Refer to Chart to determine supply path from which AUX output determines Regulator U5750...
Page 220: Figure 5-30. Rf Power Amplifier (Rfpa)-No Or Low Tx Power Output
5-40 Troubleshooting Charts: Flowcharts 5.6.26 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 1 of 5 NOTE: For each flowchart step in which reference is made to a note, be sure to refer to that specific note (located on page 61 of this flowchart) for guidance in performing the actual troubleshooting procedure.
Page 221 Troubleshooting Charts: Flowcharts 5-41 5.6.27 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 2 of 5 Check/repair/replace defective parts or Q5503 bias GOTO Power Control voltages as per Table 1? - No/low VGBIAS (Note 10) Defective parts Chart in matching network...
Page 222 5-42 Troubleshooting Charts: Flowcharts 5.6.28 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 3 of 5 Defective parts in Repair/replace antenna switch? defective parts (Note 15) Defective parts in Repair/replace harmonic filter? defective parts (Note 16) Defective parts in Repair/replace...
Page 223: Mhz)-Part 4 Of 5
Troubleshooting Charts: Flowcharts 5-43 5.6.29 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 4 of 5 Specific Notes: 1. Remove C5508 and solder the center conductor of a small 50-ohm, coaxial cable to TP5502. Solder ground to the gold shield track adjacent to TP5502.
Page 224: Mhz)-Part 5 Of 5
5-44 Troubleshooting Charts: Flowcharts 5.6.30 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—Part 5 of 5 Table 5-6. RFPA DC Voltages Voltage (Vdc) Voltage (Vdc) Description Location (380–470 MHz) (450–520 MHz) A+ = 13.6 Vdc U5501, VD1 U5501 pin 14 9.0–9.3...
Page 225: Rfpa Power Control-No Vgbias (380-470 Mhz And 450-520 Mhz)
Troubleshooting Charts: Flowcharts 5-45 5.6.31 RFPA Power Control—No VGBIAS (380–470 MHz and 450–520 MHz) START Read General Notes before proceeding. Read specific notes as indicated No/low Remove U0960. Q5503 pin 7 TP0937 voltage Repair/replace VGBIAS1? 2.6-2.8 V? U0960 Repair/replace U0959. If problem still not fixed, see IC communication in CONTROLLER...
Page 226: No 16.8 Mhz Reference Oscillator Frequency (700-800 Mhz)
5-46 Troubleshooting Charts: Flowcharts 5.6.32 No 16.8 MHz Reference Oscillator Frequency (700–800 MHz) START No 16.8MHz Reference Measure 16.8MHz Signals Probe pin 3 with Oscilloscope having a of Y6750 for bandwidth >100MHz. 16.8MHz 3.0VDC Check 3.0V >800mVpp regulator path at pin 1 of 16.8MHz? from U6750 Y6750?
Page 227: Poor Rx Sensitivity Or No Rx Audio (700-800 Mhz)-Part 1 Of 2
Troubleshooting Charts: Flowcharts 5-47 5.6.33 Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 1 of 2 Poor Rx Sensitivity or no Rx audio Measure Transceiver 3kHz FM Deviation Sinad by injection 1kHz Audio tone signal at antenna port Receiver Sinad is working <...
Page 228: Poor Rx Sensitivity Or No Rx Audio (700-800 Mhz)-Part 2 Of 2
5-48 Troubleshooting Charts: Flowcharts 5.6.34 Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 2 of 2 Inject a standard FM test signal into the antenna port. 3kHz FM Deviation Use a spectrum analyzer and 1kHz Audio tone high-impedance RF probe to Amplitude: 47dBm measure the signal at TP6253.
Page 229: Rx If-Poor Sinad Or No Audio (700-800 Mhz)
Troubleshooting Charts: Flowcharts 5-49 5.6.35 RX IF—Poor SINAD or No Audio (700–800 MHz) Measure the IF signal level (73.35MHz) at TP6252 Level Refer to is +4dB troubleshooting referenced to the flow diagram for RF input Receiver Front End level? Measure the IF signal level (73.35MHz) at TP6350...
Page 230: Rx Back-End-Poor Sinad Or No Audio (700-800 Mhz)-Part 1 Of 3
5-50 Troubleshooting Charts: Flowcharts 5.6.36 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 1 of 3 START Poor SINAD or No Audio Is the Refer back to IF level at Receiver IF TP6350~+20dB troubleshooting relative to the flowchart RF input? Measure Second LO at C6026, top side towards Abacus III...
Page 231: Rx Back-End-Poor Sinad Or No Audio (700-800 Mhz)-Part 2 Of 3
Troubleshooting Charts: Flowcharts 5-51 5.6.37 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 2 of 3 TP6001 NOMINAL VOLTS DC FREQ (MHz) 68.0 71.1 Measure 75.6 control voltage at TP6001 77.0 Freq TP6001 VCO <71.1 = 5.0V? MHz? Freq TP6001 VCO >75.6 = 0.0V? MHz?
Page 232: Rx Back-End-Poor Sinad Or No Audio (700-800 Mhz)-Part 3 Of 3
5-52 Troubleshooting Charts: Flowcharts 5.6.38 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 3 of 3 Measure DC tuning voltage (Vt) at R6007 Freq of voltage at CLKOUT R6007 = <1.2MHz? 0.0V? voltage at R6007 = 3.0V? Inspect clock oscillator circuit for solder defects and/or missing components Visual...
Page 233: Low Or No Rx Injection Signal (700-800 Mhz)
Troubleshooting Charts: Flowcharts 5-53 5.6.39 Low or No RX Injection Signal (700–800 MHz) START Low or No RX Injection Signal Check Q6762 and Approx. DC Bias Circuitry; 5V on replace if Q6762-C? necessary Approx. Replace R6801 4.5V (–1V) on Ohms across and Q6763 Q6763-D? R6801?
Page 234: Low Or No Tx Injection Signal (700-800 Mhz)
5-54 Troubleshooting Charts: Flowcharts 5.6.40 Low or No TX Injection Signal (700–800 MHz) START Low or No TX Injection Signal Check Q6764 and Approx. DC Bias Circuitry; 5.5 - 6V on replace if Q6764-C? necessary Check Q6765 and Approx. DC Bias Circuitry; 5.5 - 6V on replace if Q6765-C?
Page 235: No Tx Audio (700-800 Mhz)
Troubleshooting Charts: Flowcharts 5-55 5.6.41 No TX Audio (700–800 MHz) START No TX Audio This Flow chart only checks the modulation path of the FGU. Readings are typical and Inject a 2.0Vpp can vary with deviation settings that are 1kHz tone into Mic programmed during tuning.
Page 236: Tx Or Rx Vco Unlock (Fail 001) (700-800 Mhz)-Part 1 Of 2
5-56 Troubleshooting Charts: Flowcharts 5.6.42 TX or RX VCO Unlock (Fail 001) (700–800 MHz)—Part 1 of 2 TX or RX VCO Unlock (Fail 001) Place an Inductive field probe connected to a spectrum analyzer "Sniff" Frequency near area to be sniffed. near TX or RX VCO shield or infection string...
Page 237: Tx Or Rx Vco Unlock (Fail 001) (700-800 Mhz)-Part 2 Of 2
Troubleshooting Charts: Flowcharts 5-57 5.6.43 TX or RX VCO Unlock (Fail 001) (700–800 MHz)—Part 2 of 2 3VDC Check 5 Volt at pin 5 of supply path from U6750? regulator U0505 Check 3 Volt Refer to Chart to determine supply path from which AUX output determines Regulator U6750 active VCO.
Page 238: Part 1 Of 5
5-58 Troubleshooting Charts: Flowcharts 5.6.44 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 1 of 5 NOTE: For each flowchart step in which reference is made to a note, be sure to refer to that specific note (located on page 61 of this flowchart) for guidance in performing the actual troubleshooting procedure.
Page 239: Part 2 Of 5
Troubleshooting Charts: Flowcharts 5-59 5.6.45 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 2 of 5 Check/repair/replace Q6540-1 bias defective parts or voltages as per Table 1? GOTO Power Control - No/low VGBIAS (Note 10) Defective parts Chart in matching network Repair/replace...
Page 240: Part 3 Of 5
5-60 Troubleshooting Charts: Flowcharts 5.6.46 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 3 of 5 Defective parts in Repair/replace antenna switch? defective parts (Note 15) Defective parts in Repair/replace harmonic filter? defective parts (Note 16) Defective parts in Repair/replace power detector?
Page 241: Part 4 Of 5
Troubleshooting Charts: Flowcharts 5-61 5.6.47 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 4 of 5 Specific Notes: 1. Remove C6501 and solder the center conductor of a small 50-ohm, coaxial cable to VN_B6500. Solder ground to the gold shield track adjacent to VN_B6500. Attach an RF milliwatt meter, key the transmitter, and measure TX_INJ power.
Page 242: Part 5 Of 5
5-62 Troubleshooting Charts: Flowcharts 5.6.48 RF Power Amplifier (RFPA)—No or Low TX Power Output (700–800 MHz)— Part 5 of 5 Table 5-7. RFPA DC Voltages Description Location Voltage (Vdc) A+ = 13.6 Vdc U5501, VD1 VN_B6503 9.0–9.3 U5501, RFOUT VN_B6504 9.0–9.3 Q6520 Gate Bias VN_B6520...
Page 243: Rfpa Power Control-No K9.1V (700-800 Mhz)
Troubleshooting Charts: Flowcharts 5-63 5.6.49 RFPA Power Control—No K9.1V (700–800 MHz) START Read General Notes before proceeding. Read specific notes as indicated Is Q0952, pin 4 Is 9.3V present at Repair/replace < 0.5V when mic Q0952, pin 5? Q0952 button is depressed? Connect battery See GPIO in Is K9.1V_EN >...
Page 244: Rfpa Power Control-No Vgbias (700-800 Mhz)
5-64 Troubleshooting Charts: Flowcharts 5.6.50 RFPA Power Control—No VGBIAS (700–800 MHz) START Read General Notes before proceeding. Read specific notes as indicated Remove U0960. No/low Q6540 TP0937 voltage VGBIAS1? 2.6-2.8 V? Repair/replace U0960 Repair/replace U0959. If problem still not fixed, see IC communication in CONTROLLER section.
Page 245: Rfpa Power Control-No Or Low Tx Rfpa_Cntrl (700-800 Mhz)-Part 2 Of 2
Troubleshooting Charts: Flowcharts 5-65 5.6.51 RFPA Power Control—No or Low TX RFPA_CNTRL (700–800 MHz)—Part 1 of 2 For each flowchart step in which reference is made to a note, be sure to refer to that specific note (located on page 66 of this flowchart) for guidance in performing the actual troubleshooting procedure.
Page 246: Rfpa Power Control—No Or Low Tx Rfpa_Cntrl (700–800 Mhz)—Part 2 Of 2
5-66 Troubleshooting Charts: Flowcharts 5.6.52 RFPA Power Control—No or Low TX RFPA_CNTRL (700–800 MHz)—Part 2 of 2 Specific Notes: 1. Remove Q0954. If proper power is restored, repair/replace Q0954. If the problem still persists, check for proper operation of U0958-1, and replace U0958 if not functioning properly.
Page 247: Chapter 6 Troubleshooting Waveforms
Chapter 6 Troubleshooting Waveforms Introduction This chapter contains images of waveforms that might be useful in verifying operation of certain parts of the circuitry. These waveforms are for reference only; the actual data depicted will vary depending upon the operating conditions. Table 6-1.
Page 248: Xtl 5000 Waveforms
Troubleshooting Waveforms: XTL 5000 Waveforms XTL 5000 Waveforms 6.2.1 Power-On Reset Timing 13.8V SWB+ U0507 Pin 5 LV_DETECT (POR) 5.00V 2.00V M5.00ms 6.0 V 2.00V MAEPF-27853-O 6.2.2 Power-On to Soft Turn-On Timing 13.8V SWB+ U0507 Pin 5 LV_DETECT (POR) TP0500 5.00V 2.00V M 200ms Ch1...
Page 249: Power-Down Reset
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.3 Power-Down Reset 13.8V SWB+ U0507 Pin 5 LV_DETECT TP0500 SOFT_TURN_OFF 5.00V 2.00V M 10.0ms Ch1 6.0 V 2.00V MAEPF-27855-O Power-Down Reset Trace 1 — SWB+ Trace 2 — LV_DETECT — U0507 Pin 5 Trace 3 — SOFT_TURN_OFF — TP0500 6.2.4 16.8 MHz Clock Waveform C1 Pk-to-Pk...
Page 250: 32 Khz Clock Waveform
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.5 32 kHz Clock Waveform Trace 1 — R428 — 32 kHz Clock MAEPF-27857-O 6.2.6 DSP SSI Port RX Mode Ch1 Freq 18kHz 5.00V M 20.0us Ch1 2.2 V 5.00V 5.00V MAEPF-27858-O DSP SSI Port RX Mode CSQ Trace 1 —...
Page 251: Dsp Ssi Port Tx Mode Csq
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.7 DSP SSI Port TX Mode CSQ Ch1 Freq ~47kHz 5.00V M 5.00us Ch1 2.2 V 5.00V 5.00V MAEPF-27859-O DSP SSI Port TX Mode CSQ Trace 1 — DAC_SSI_FSYNC Trace 2 — DAC_SSI_TXD Trace 3 — DAC_SSI_CLK (2.4 MHz) 6.2.8 SPI Bus Waveform C1 Freq...
Page 252: Sb9600 Waveforms
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.9 SB9600 Waveforms MAEPF-27781-O 6.2.10 SB9600 BUS+ and BUS- Waveforms MAEPF-27871-O May 25, 2005 6881096C74-B...
Page 253: Sb9600 Bus+ And Reset Waveforms
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.11 SB9600 BUS+ and RESET Waveforms MAEPF-27872-O 6.2.12 SB9600 BUSY and BUS- Waveforms MAEPF-27873-O 6881096C74-B May 25, 2005...
Page 254: Rx Waveforms
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.13 RS-232 RX Waveforms X = 2.3us X = 2.9us MAEPF-27705-A + 12V - 12V MAEPF-27706-A 6.2.14 RS-232 TX Waveforms X = 2.7us X = 3.4us MAEPF-27707-A + 9V - 9V MAEPF-27708-A May 25, 2005 6881096C74-B...
Page 255: Rx/Tx Waveforms
Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.15 RS-232 RX/TX Waveforms 6.2.16 USB Waveforms 6881096C74-B May 25, 2005...
Page 256: Serial Audio Port Waveforms
6-10 Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.17 Serial Audio Port Waveforms C1 Freq ~8kHz Transmitting 1 kHz tone at 85mVrms into microphone MAEPF-27864-O Trace 1 — Frame Sync — SAP_FSYNC Trace 2 — Clock — SAP_DCLK Trace 3 — Data — SAP_TX 6.2.18 Secure Interface Waveforms J0501-1 SAP_TX...
Page 257: Khz Frame Sync Waveform
Troubleshooting Waveforms: XTL 5000 Waveforms 6-11 6.2.19 8 kHz Frame Sync Waveform C1 High 2.85V C1 Period 124us M 100us Ch1 1.20V 1.00V Receiving MAEPF-27866-O 1 kHz tone at 3 kHz Dev, -47dBm Secure Mode Trace 1 — J0501 — 4 6.2.20 RX Audio Waveforms Ch1 Freq 8 kHz...
Page 258: Tx Audio Waveforms
6-12 Troubleshooting Waveforms: XTL 5000 Waveforms 6.2.21 TX Audio Waveforms Ch1 Freq 8 kHz 1K sinewave Ch2, Ch3, Ch4: See 1K sinewave chart MAEPF-27868-O Transmit Audio 1 kHz tone which provides 3 kHz deviation Trace 1 — SAP_DCLK (8 kHz) Trace 2 —...
Page 259: Table 6-2. Tx And Rx Audio Path Test Points For 1 Khz Sine Wave
Troubleshooting Waveforms: XTL 5000 Waveforms 6-13 Table 6-2. TX and RX Audio Path Test Points for 1 kHz Sine Wave (for Mid Power VHF, UHF R1 and 700/800 MHz) Typical O-Scope Measured mV p-p Volts Test Point Description mV RMS mV/div DC Bias TX Audio Path...
Page 260: Table 6-3. Tx And Rx Audio Path Test Points For 1 Khz Sine Wave
6-14 Troubleshooting Waveforms: XTL 5000 Waveforms Table 6-3. TX and RX Audio Path Test Points for 1 kHz Sine Wave (for all High Power and Mid Power R2) Typical O-Scope Measured mV p-p Volts Test Point Description mV RMS mV/div DC Bias TX Audio Path MIC_HI...
Page 261: List Of Schematics, Component Location Diagrams, And Parts Lists
Schematics, Component Location Diagrams, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Chapter 7 Schematics, Component Location Diagrams, and Parts Lists List of Schematics, Component Table 7-1. List of Schematics, Component Location Table 7-1. List of Schematics, Component Location Table 7-1.
Page 262 Schematics, Component Location Diagrams, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Table 7-1. List of Schematics, Component Location Table 7-1. List of Schematics, Component Location Table 7-1. List of Schematics, Component Location Table 7-1. List of Schematics, Component Location Diagrams, and Parts Lists (Continued) Diagrams, and Parts Lists (Continued) Diagrams, and Parts Lists (Continued)
Page 263: Hud4022A/Hud4025B (Vhf) Main Board
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board HUD4022A/HUD4025B (VHF) Main Board RX_FE RX_IF 9.3V_TO_IF 9.3V_TO_CONTR 9.3V_FROM_FE RX_BE 5V_FE 5V_TO_FE 5V_TO_IF 5V_IF 0 B(,1),A(,0) IF_OUT_IF IF_OUT IF_IN B(,1),A(,0) RF_IN B(,1),A(,0) RF_ATTN_2_B LO_IN RF_ATTN_2_C 0 B(,1),A(,0) RF_ATTN_3_B 9.3V_FROM_FGU RF_ATTN_3_C RF_ATTN_1_A RF_ATTN_2_A...
Page 264 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 9.3V_ABACUS RX_BE_INTERFACE 5V_ABACUS IF0000 9.3V_ABACUS IF0001 5V_ABACUS IF0002 ABACUS_SSI_RXD ABACUS_SSI_RXD IF0003 ABACUS_SSI_CLK ABACUS_SSI_CLK IF0004 ABACUS_SSI_FSYNC ABACUS_SSI_FSYNC IF0005 ABACUS3_CS ABACUS3_CS IF0007 SPI_SCKA AUX_5V AUX_5V SPI_MOSIA SPI_MISOA EEPOT_1_CS* IF0008 EEPOT_CS* SPI_SCKA SCKA_ABACUS EEPOT_2_CS* CODEC_PWR_DOWN...
Page 265 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Part Series VCC2.85 100-1 AUDIO_PA_EN SIM_D1RX_PB11 EEPOT_4_CS* SIM_SVEN0_PB8 U0104-1 MC74LCX125 MUX_MICATTEN SIM_D1TX_PB10 ABACUS_SSI_FSYNC* R0120 RX_ATTEN_1 SIM_RST1_PB12 ABACUS_SSI_FSYNC RX_ATTEN_2 SIM_CLK1_PB13 STDB DAC_SSI_TXD VCC2.85 VCC2.85 RX_ATTEN_3 SIM_SVEN1_PB14 SC1B U0104-2 MC74LCX125 SIM_PD1_PB15 SCKB DAC_SSI_CLK HAB_DISABLE...
Page 266: Figure 7-4. Hud4022A Controller Urchin Ic, Mux, And Ad5320 Dac Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board VCC2.85 VCC2.85 C0901 C0903 0.1uF 0.1uF U0900 FL0900 AD5320BRT MAX7414 Part Series DAC_SSI_CLK 900-1 SCLK SHDN DAC_SSI_FSYNC SYNC R0901 AD5320_OUT VOUT DAC_SSI_TXD 8.2K C0904 220pF C0917 C0918 C0919 100pF 100pF 100pF C0902...
Page 267: Figure 7-5. Hud4022A Controller Audio Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board VCC2.85 C0201 Ground SC0002 U0202 SIGNAL_CONVERT 0.1uF MAX5452 R0225 EEPOT_2_CS* MIC_N EEPOT_CS* AUDIO_GROUND UNIVERSAL GROUND EEPOT_U_D* EEPOT_INC* CODEC_OUT_A VCC2.85 VCC2.85 Anti-aliasing filter C0213 R0202 R0203 3.3K TP0204 Part Series R0212 0.1uF VCC2.85...
Page 268: Figure 7-6. Hud4022A/Hud4025B Controller Power Control (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board VCC3 C0961 0.1uF U0954 4.7uF MC74VHC1G00 C0945 *R0980* VCC3 C0959 SCLK TP0952 U0963 0.1uF TEST_POINT NC7SZ125 AD_EN CONVST U0952 DOUT MISOA MAX5452 R0984 EEPOT_4_CS* EEPOT_5_CS* CREF R0985 VREF C0960 U0953 VCC3 0.1uF...
Page 269: Figure 7-7. Hud4022A/Hud4025B Controller Power Control (Sheet 2 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Q0952 TP0950 TEST_POINT TP0951 9.3V REGULATOR 9.3V_TX_ REGULATOR SW_A+ 9.3V SW_A+ 9.3V_TX K9.1V TEST_POINT U0950 U0951 LM2941T LM2941T VOUT VOUT BATTERY CONNECTOR ON_OFF ON_OFF R0954 C0982 R0951 R0955 7.5K 22uF J0950-1 7.5K...
Page 270: Figure 7-8. Hud4025B/Hue4043A Controller Block Diagram
7-10 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Figure 7-8. HUD4025B/HUE4043A Controller Block Diagram May 25, 2005 6881096C74-B...
Page 271: Figure 7-9. Hud4025B/Hue4043A Controller Daughter Board Interface
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-11 Figure 7-9. HUD4025B/HUE4043A Controller Daughter Board Interface 6881096C74-B May 25, 2005...
Page 272: Figure 7-10. Hud4025B/Hue4043A Controller Urchin Ic, Mux And Ad5320 Dac
7-12 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Figure 7-10. HUD4025B/HUE4043A Controller Urchin IC, MUX and AD5320 DAC May 25, 2005 6881096C74-B...
Page 273: Figure 7-11. Hud4025B/Hue4043A Controller Audio
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-13 Figure 7-11. HUD4025B/HUE4043A Controller Audio 6881096C74-B May 25, 2005...
Page 274: Figure 7-12. Hud4025B/Hue4043A Controller Interface, Secure And Power Block Diagram
7-14 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Figure 7-12. HUD4025B/HUE4043A Controller Interface, Secure and Power Block Diagram May 25, 2005 6881096C74-B...
Page 275: Figure 7-13. Hud4025B/Hue4043A Controller Power Supply
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-15 Figure 7-13. HUD4025B/HUE4043A Controller Power Supply 6881096C74-B May 25, 2005...
Page 276: Figure 7-14. Hud4025B/Hue4043A Usb/Rs232 Interface
7-16 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Figure 7-14. HUD4025B/HUE4043A USB/RS232 Interface May 25, 2005 6881096C74-B...
Page 277: Figure 7-15. Hud4025B/Hue4043A Sb9600
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-17 Figure 7-15. HUD4025B/HUE4043A SB9600 6881096C74-B May 25, 2005...
Page 278: Figure 7-16. Hud4025B/Hue4043A Control Head Connector 1 Of 2
7-18 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Figure 7-16. HUD4025B/HUE4043A Control Head Connector 1 of 2 May 25, 2005 6881096C74-B...
Page 279: Figure 7-17. Hud4025B/Hue4043A Control Head Connector 2 Of 2
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-19 Figure 7-17. HUD4025B/HUE4043A Control Head Connector 2 of 2 6881096C74-B May 25, 2005...
Page 280: Figure 7-18. Hud4025B/Hue4043A Secure Interface Connector Schematic
7-20 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Figure 7-18. HUD4025B/HUE4043A Secure Interface Connector Schematic May 25, 2005 6881096C74-B...
Page 281: Figure 7-19. Hud4022A/Hud4025B Frequency Generation Unit Overall Schematic (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-21 RX 3rd Buffer SH3752 SH3753 SH3751 SH3750 SH3754 SHIELD SHIELD SHIELD SHIELD SHIELD IF6764 K9.1 B(,1),A(,1) TP6757 TEST_POINT Keyed_9.1 Millennium FGU B(,1),A(,1) High_VCO_SW TX_Buffer_EN TX_Buffer_EN Q3765 IF6765 TX_Inj TX_INJ Tx &...
Page 282: Figure 7-20. Hud4022A/Hud4025B Frequency Generation Unit Overall Schematic (Sheet 2 Of 2)
7-22 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 3.0 Volt Regulator 5V_Reg U3750 F3.0v LP3985 B(,1),A(,1) VOUT B(,1),A(,1) L3751 BYPASS 560nH C3750 C3806 C3826 C3807 100n .01uF B(,1),A(,0) F3.0v F3.0v 5V_Reg B(,1),A(,1) L3755 L3753 2.2uH C3828 5V_Reg 2.2uH .01uF...
Page 283: Figure 7-21. Hud4022A/Hud4025B Vhf Transmitter Vco Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-23 Millennium VHF TX VCO D3750 TX_Buffer_EN B(,1),A(,1) High_VCO_SW C3783 L3760 C3793 C3934 C3935 12.p 10.n 470.p 10.n C3853 B(,1),A(,1) C3843 L3758 C3841 18.p 1.0u R3884 C3815 R3808 22.000p 470.p 620.
Page 284: Figure 7-22. Hud4022A/Hud4025B Frequency Generation Unit Vhf Receive Injection Schematic
7-24 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board APCO VHF RX Buffer B(,1),A(,1) LINE_B+ C3869 L3775 470.p 270nH B(,1),A(,1) R3843 R3851 R3852 R3832 C3873 470.p B(,1),A(,0) B(,1),A(,1) C3924 C3870 C3925 10.n 470.p 0.1uF Q3767 R3846 4.700K Q3768 B(,1),A(,1) Rx_Buffer_2_EN...
Page 285: Figure 7-23. Hud4022A/Hud4025B Frequency Generation Unit Vhf Transmit Injection Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-25 APCO VHF TX Buffers Keyed_9.1 TX_Buffer_EN C3755 C3754 100n 100n R3807 R3882 C3872 620. 620. 100n R3815 R3816 B(,1),A(,1) B(,1),A(,1) C3862 C3863 L3778 C3875 L3779 C3757 470.p 18.p 56.n 18.p 120.n...
Page 286: Figure 7-24. Hud4022A/Hud4025B Receiver Back-End Schematic
7-26 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board SPF_3.5V VVCO E3001 C3035 C3017 B(,1),A(,1) .01uF 0.1uF C3013 0.1uF 2nd LO LF SH3000 C3048 SHIELD R3021 R3004 RX 2nd LO Shield C3042 L3007 470. 18.K B(,1),A(,1) B(,1),A(,1) 1000pF 100.0n C3000...
Page 287: Figure 7-25. Hud4022A/Hud4025B Receiver Front-End Schematic (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-27 IF6250 9.3V_TO_IF L3262 SH3763 SH3762 SH3761 SH3760 R3288 SHIELD SHIELD SHIELD SHIELD 270nH C3254 B(,1),A(,1) B(,1),A(,1) 470.p R3268 R3264 C3253 470.p Sector RLS Lib B(,1),A(,1) Q3253 MIXER C3251 C3275 470.p 100.n...
Page 288: Figure 7-26. Hud4022A/Hud4025B Receiver Front-End Schematic (Sheet 2 Of 2)
7-28 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 9.3V_FE IF6251 9.3V_TO_IF 9.3V 9.3V_FROM_FGU AGC/Attenuator circuit C3301 L3275 470.p 270.0n IF6257 5V_FE R3255 R3253 R3258 Q3250 B(,1),A(,1) B(,1),A(,1) R3257 C3302 620. 470.p IF6258 R3275 C3267 B(,1),A(,1) 390. 100.n RF_ATTN_1_A Q3254...
Page 289: Figure 7-27. Hud4022A/Hud4025B Receiver If Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-29 RF_ATTN_2_C IF6359 IF6362 RF_ATTN_2_B Millennium VHF Rx IF RF_ATTN_3_C IF6360 IF6363 RF_ATTN_3_B 5V_IF IF6357 IF6350 5V_TO_FE 9.3V_TO_CONTR IF6353 IF6354 9.3V_FROM_FE C3400 L3400 470.p 270.0n B(,1),A(,1) R3409 R3400 B(,1),A(,1) C3405 C3412 620.
Page 290: Figure 7-28. Hud4022A Rf Power Amplifier (Rf Pa) Schematic (Sheet 1 Of 2)
7-30 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board L3503 C3506 .01uF 68nH C3564 R3561 M3520 R3520 300. HEATSINK M3542 HEATSINK R3538 RFPA/FGU R3521 INTERFACE C3500 C3520 L3520 U3550 470pF 30C65 10pF 18.5nH IF3500 TX_INJ RFIN RFOUT1 R3537 R3522 VCNTRL...
Page 291: Figure 7-29. Hud4022A Rf Power Amplifier (Rf Pa) Schematic (Sheet 2 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-31 B(,1),A(,1) R3739 R3737 100K 1.5K B(,1),A(,1) L3731 18nH M3700 M3721 R3738 B(,1),A(,1) SHIELD SHIELD D3731 B(,1),A(,1) OUTPUT NETWORK/RFPA R3733 R3734 INTERFACE C3732 C3733 IF3700 8.2pF 470pF W = 20 mil VREVERSE_ON L3721 L3725...
Page 292: Figure 7-30. Hud4025B Rf 100W Power Amplifier (Rf Pa) Schematic (Sheet 1 Of 2)
7-32 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board R3568 *C3576* C3579 0.1uF C3542 10uF 470pF TP3540 R3540 R3541 M3540 R3542 HEATSINK C3548 C3549 75pF 75pF R3543 *C3570* R3544 68pF C3550 C3551 R3520 75pF 75pF Q3540 POWER CONTROL CONTROLLER INTERFACE INTERFACE...
Page 293: Figure 7-31. Hud4025B Rf 100W Power Amplifier (Rf Pa) Schematic (Sheet 2 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-33 POWER_CONTROL INTERFACE IF3700 VREVERSE_ON IF3702 R3737 R3739 K9.1V_ON L3731 1.5K 100K 24nH IF3703 *M3700* *M3721* VFORWARD_ON SHIELD SHIELD D3731 R3738 R3733 R3734 C3732 C3733 13pF 470pF RFPA INTERFACE W = 21.5 mil S = 40 mil C3734...
Page 294: Figure 7-32. Hud4022A Secure Block Diagram And Interconnections
7-34 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board CONN(19:0) SPKR+ SPKR- Part Series CHAN_ACT POWER SUPPLY BLOCK AUX_MIC SW_B+_SENSE SW_B+_SENSE EMERGENCY SAP_TX SAP_RX LV_DETECT LV_DETECT EMERG_SENSE EMERG_SENSE RX_FILT_AUDIO SAP_DCLK SAP_FSYNC IGNITION_SENSE IGNITION_SENSE IGNITION ONE_WIRE MIC_HI MIC_HI SW_B+_ON-OFF SW_B+_ON-OFF SOFT_TURN_OFF...
Page 295: Figure 7-33. Hud4022A Accessory Connector Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-35 *VR0408* 5.6V TP0400 BUS+_UARTB_TXD J0402-3 UARTB_TXD-BUS+ BUS-_UARTB_RXD J0402-5 UARTB_RXD-BUS- RESET_UARTB_CTS J0402-4 UARTB_CTS-RESET BUSY_UARTB_RTS J0402-6 UARTB_RTS-BUSY R0407 UARTA_TXD J0402-7 UARTA_TXD TX_DCE (DB9-Pin 2) R0408 UARTA_RXD J0402-9 UARTA_RXD RX_DCE (DB9-Pin 3) R0412 UARTA_CTS J0402-8...
Page 296: Figure 7-34. Hud4022A Power Supply Schematic
7-36 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board UNSW_5V TP0500 DC DISTRIBUTION D0501 Q0502 Emergency Sense Block VOLTAGE V(operating)/mA(max) SOURCED BY: SUPPLY FOR Part Series FILT_B+ Battery SW_B+ Audio PA R0500 R0502 100K 390K VCC1.8, VCC1.55 1.86 &...
Page 297: Figure 7-35. Hud4022A Usb/Rs232/Sb9600 Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-37 VCC2.85 BUFFER SUPPLY BUFFER SUPPLY C0301 U0300-1 Part Series VCC2.85 VCC2.85 MC74LCX125 C0312 USB_VPI 0.1uF USB_VPIN 0.1uF UCTS1_USB_FSEN U0303-5 U0300-5 PWR_GND PWR_GND U0300-2 C0302 C0305 MC74LCX125 U0303-1 0.1uF 0.1uF USB_VMI MC74LCX125...
Page 298: Figure 7-36. Hud4022A Sb9600 Schematic
7-38 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board VCC2.85 SB96_RS232*_EN_INV U0603-2 MC74LCX125 Part Series VCC5 600-1 R0638 C0606 0.1uF EN_OE U0606 SB96_RS232*_EN SELECT SN74CBT3257 BUS+_UARTB_TXD BUS-_UARTB_RXD BUSY_UARTB_RTS RESET_UARTB_CTS R0626 Connector IF 100K C0600 0.1uF VCC2.85 R0634 R0635 U0602-1 100K...
Page 299: Figure 7-37. Hud4022A Usb/Rs232/Sb9600 Vip Input/Output Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-39 VCC5 VCC5 U0601-2 U0605-2 PWR_GND PWR_GND Part Series C0601 C0605 600-2 0.1uF 0.1uF U0601-1 TC7S00FU VIP_OUT_1_3V VIP_OUT_1_5V U0605-1 TC7S00FU VIP_OUT_2_3V VIP_OUT_2_5V U0603-3 MC74LCX125 VIP_IN_1_5V VIP_IN_1_3V U0603-4 MC74LCX125 VIP_IN_2_5V VIP_IN_2_3V MAEPF-27848-O Figure 7-37.
Page 300: Figure 7-38. Hud4022A Control-Head Connector Schematic
7-40 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board SB9600 VCC2.85 VCC2.85 R0409 BUS+_UARTB_TXD J0401-31 BUS+ TP0414 F0400 BUS-_UARTB_RXD J0401-32 BUS- FORCE_FAIL* J0401-19 BUSY_UARTB_RTS J0401-33 BUSY 125V J0401-21 RESET_UARTB_CTS J0401-34 Q0403 LH_RESET Q0402 C0437 470pF SW_B+ C0442 C0443 C0444 C0445...
Page 301: Figure 7-39. Hud4022A Interface Connector Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-41 VCC2.85 VCC5 J0501-5 J0501-6 J0501-7 J0501-8 Part Series J0501-18 C0700 C0701 J0501-19 100pF 100pF J0501-20 SW_B+ J0501-10 J0501-9 Control / I/O C0713 C0714 220pF 220pF J0501-11 BOOT* J0501-12 TAMPER_ENC J0501-13 WAKEUP...
Page 302: Figure 7-40. Hud4022A/Hud4025B Secure Interface Board Schematic
7-42 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board UNSW_B+_ENC J701-36 SW_B+_ENC J701-2 J701-3 J701-4 P501-5 J701-5 J701-6 J701-8 J701-7 P501-6 J701-9 J701-10 J701-11 UNSW_B+_ENC P501-18 J701-16 J701-14 J701-17 J701-12 U800 C810 P501-19 J701-18 J701-19 J701-20 MC33269D 0.47 P501-20 J701-21...
Page 303: Figure 7-41. Hud4022A Main Board Layout-Side 1 Top
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-43 J0401 J0501 C0436 C0437 Y3401 D3001 U0607 Q0611 Q0613 C3002 U0609 U0608 L3755 TP0401 TP6755 C3750 C3014 R3754 L3754 R3019 C3004 L3004 R0509 TP0412 TP0411 R3753 R3010 R3018 C3806 C3023 R3767...
Page 304: Figure 7-42. Hud4022A Main Board Layout-Side 1 Bottom
7-44 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Q3254 C3312 R3257 U0204 C3260 Q3255 R3259 D3256 U0959 L3266 L3261 C3256 C3259 C3511 C3508 D3251 C3264 C3299 C3936 R3256 D3255 U3250 R3502 R0995 C3300 L3273 C3282 L3272 R3561 C3255 C3272...
Page 305: Figure 7-43. Hud4022A Main Board Layout-Side 2 Top
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-45 D3400 C0426 VR0412 D3401 C0522 C3416 C3404 R3407 L3403 L3401 Q3401 C0523 U0505 L400 L3406 C3403 C3417 C3424 C3411 C3406 C3401 VR0422 C0521 R3409 R3405 VR0417 R3400 R3402 R3401 Q3400 Y3400...
Page 306: Figure 7-44. Hud4022A Main Board Layout-Side 2 Bottom
7-46 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board R0512 U0206 R0223 Q3257 Q3256 U0501 C0227 TP0961 C0951 C0950 R3265 R3266 C0514 R0201 C0211 R0526 R0510 R3253 R0506 TP0963 U0207 Q3250 C3503 C0505 C0244 L3520 C0215 U3550 C3522 R3524 TP0938...
Page 307 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-47 HUD4022A (VHF) Main Board Parts List Reference Motorola Reference Motorola Reference Motorola Description Description Description Designator Part Number Designator Part Number Designator Part Number Reference Motorola Description C0216...
Page 308 7-48 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0518 2185802B01 CAP 10V 4.7UF...
Page 309 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-49 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C3258 2113740L42 CAP 100.0 PF 50V 2.0 %...
Page 310 7-50 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C3791 2113740F29 CAP CHIP REEL CL1 +/-3...
Page 311 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-51 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number J0402 0985631E01 CONNECTOR FEMALE 32...
Page 312 7-52 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number Q0612 4805723X03 TRANS DUAL NPN-PNP...
Page 313 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-53 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R0624 0662057M50 RES. CHIP 100 5% 20X40...
Page 314 7-54 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R3550 0685934D01 RES FIXED CHIP (CUR-...
Page 315 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-55 Reference Motorola Reference Motorola Description Description Designator Part Number Designator Part Number U0605 5109522E17 IC SNGL NAND TC7S00FU VR0404 4805656W10 DIODE DUAL 15 VOLT U0606 5105109Z31 IC QUAD 2:1 MUX/DEMUX...
Page 316: Figure 7-45. Hud4025B Main Board Layout-Side 1 Top
7-56 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board J0401 J0501 R0421 R0415 C0437 C0436 D3001 C3002 U0607 U0608 L3755 Q0611 Q0613 C3750 C3014 U0609 R3019 C3004 R0509 R3754 L3004 L3754 R3018 R3753 U3752 R3010 C3023 R3017 C0503 R3767 C3039...
Page 317: Figure 7-46. Hud4025B Main Board Layout-Side 1 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-57 U0959 U0962 C0990 C0981 C0943 C0536 U0952 R0924 C0955 R0530 D0954 R0531 U0960 C0923 R0973 Q0507 R0968 C0900 R0964 C0962 R0980 R0970 C0967 C0937 R0963 R0903 U3560 U0956 U0953 D0950 C0922...
Page 318: Figure 7-47. Hud4025B Main Board Layout-Side 2 Top
7-58 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board VR0415 R0416 R0418 C0423 VR0426 D3400 C0470 D3401 C0440 L3401 C3416 C0522 C0439 VR0425 Q3401 C3403 VR0423 L3403 C3424 L3406 U0505 C0523 C3411 L0400 C3417 R3405 R3409 C3401 C3406 C0422 R3400...
Page 319: Figure 7-48. Hud4025B Main Board Layout-Side 2 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-59 Q3520 L3522 R0910 C3523 R0911 R3567 L3521 C0941 C0942 R0993 C3540 C3541 R0954 C3578 C3579 C0903 C0904 TP0930 C3570 TP0940 C0935 C0930 TP0958 R0940 R0930 C3542 TP0951 R0938 R0936 R0984 TP0938...
Page 320 7-60 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Description Description Description HUD4025B (VHF) Main Board Parts List Designator Part Number Designator Part Number Designator Part Number C0215 2113928S04 CAP CER CHIP 0.100UF...
Page 321 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-61 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0470 2113743N38 CAP CHIP 33.0 PF 5%...
Page 322 7-62 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0975 2113743N50 CAP CHIP 100 PF 5% COG...
Page 323 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-63 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C3301 2113740F67 CAP CHIP CL1 +/-30 470...
Page 324 7-64 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C3762 2113743E20 CAP CHIP .10 UF 10%...
Page 325 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-65 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C3879 2113743T19 CAP 10UF 16V CER 3225...
Page 326 7-66 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number L3404 2462587T59 IND CHIP 330NH 2% LOW...
Page 327 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-67 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number Q3750 4813824A10 TSTR NPN 40V .2A GEN...
Page 328 7-68 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R0622 0662057M50 RES. CHIP 100 5% 20X40...
Page 329 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-69 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R3401 0662057M90 RES. CHIP 4700 5%...
Page 330 7-70 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R3843 0662057M37 20X40 30 OMH 5% CHIP...
Page 331 Schematics, Component Location Diagrams, and Parts Lists: HUD4022A/HUD4025B (VHF) Main Board 7-71 Reference Motorola Description Designator Part Number VR0425 4805656W10 DIODE DUAL 15 VOLT ZENER VR0426 4813832C75 DIODE ZENER QU O VR0500 4813830A14 DIODE 5.1V 5% 225MW MMBZ5231B_ VR0501 4805656W10...
Page 332: Figure 7-49. Hue4039A/Hue4043A Main Board Overall Block Diagram And Interconnections
7-72 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board HUE4039A/HUE4043A (UHF Range 1) Main Board RX_FE RX_IF 9.3V_TO_CONT R 9.3V_FROM_FE 9.3V_TO_IF RX_BE 5V_TO_IF 5V_IF IF_OUT_IF IF_OUT IF_IN RF_ATTN_1_B RF_ATTN_1_C RF_IN RF_ATTN_2_B RF_ATTN_2_C LO_IN 5V_FROM_CONTR RF_ATTN_3_B RF_ATTN_3_C DOUTA_3 DOUTA_2...
Page 333: Figure 7-50. Hue4039A Controller Block Diagram And Interconnections (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-73 9.3V_ABACUS RX_BE_INTERFACE 5V_ABACUS IF0000 9.3V_ABACUS IF0001 5V_ABACUS IF0002 ABACUS_SSI_RXD ABACUS_SSI_RXD IF0003 ABACUS_SSI_CLK ABACUS_SSI_CLK IF0004 ABACUS_SSI_FSYNC ABACUS_SSI_FSYNC IF0005 ABACUS3_CS ABACUS3_CS IF0007 SPI_SCKA AUX_5V AUX_5V SPI_MOSIA SPI_MISOA EEPOT_1_CS* IF0008 EEPOT_CS* SPI_SCKA...
Page 334: Figure 7-51. Hue4039A Controller Block Diagram And Interconnections (Sheet 2 Of 2)
7-74 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Part Series VCC2.85 100-1 AUDIO_PA_EN SIM_D1RX_PB11 EEPOT_4_CS* SIM_SVEN0_PB8 U0104-1 MC74LCX125 MUX_MICATTEN SIM_D1TX_PB10 ABACUS_SSI_FSYNC* R0120 RX_ATTEN_1 SIM_RST1_PB12 ABACUS_SSI_FSYNC RX_ATTEN_2 SIM_CLK1_PB13 STDB DAC_SSI_TXD VCC2.85 VCC2.85 RX_ATTEN_3 SIM_SVEN1_PB14 SC1B U0104-2 MC74LCX125 SIM_PD1_PB15...
Page 335: Figure 7-52. Hue4039A Controller Urchin Ic, Mux, And Ad5320 Dac Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-75 VCC2.85 VCC2.85 C0901 C0903 0.1uF 0.1uF U0900 FL0900 AD5320BRT MAX7414 Part Series 900-1 DAC_SSI_CLK SCLK SHDN DAC_SSI_FSYNC SYNC R0901 AD5320_OUT VOUT DAC_SSI_TXD 8.2K C0904 220pF C0917 C0918 C0919 100pF...
Page 336: Figure 7-53. Hue4039A Controller Audio Schematic
7-76 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board VCC2.85 C0201 Ground SC0002 U0202 SIGNAL_CONVERT 0.1uF MAX5452 R0225 EEPOT_2_CS* MIC_N EEPOT_CS* AUDIO_GROUND UNIVERSAL GROUND EEPOT_U_D* EEPOT_INC* CODEC_OUT_A VCC2.85 VCC2.85 Anti-aliasing filter C0213 R0202 R0203 3.3K TP0204 Part Series R0212...
Page 337: Figure 7-54. Hue4039A Controller Power Control Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-77 TP0950 9.3V REGULATOR SW_A+ 9.3V U0950 VOUT C0951 ON_OFF C0950 C0953 C0954 VCC5 R0951 R0923 0.1uF 7.5K 22uF 0.1uF C0920 R0910 0.1uF C0921 R0952 R0911 470pF 1.2K TX_DISABLE U0965...
Page 338: Figure 7-55. Hue4039A/Hue4043A Frequency Generation Unit
7-78 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board F3.0v 5V_Reg 3.0 Volt Regulator U5750 L5751 VOUT C5817 560nH BYPASS 220pF Q5706 C5757 C5750 C5752 TX_Low_Switch C5754 5V_Reg 0.1uF .01uF 4.7K C5803 F3.0v C5816 330pF 220pF R5782 L5754...
Page 339: Figure 7-56. Hue4039A/Hue4043A Receive Vco Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-79 RX_Inj_SW D5900 LOW RANGE 489.65 MHz to 519.65 MHz C5958 L5922 RX_Low_Switch C5900 C5901 R5900 220nH 0.1uF 0.1uF 220pF R5941 C5948 0.1uF C5949 L5900 L5921 C5904 R5903 R5904 27nH...
Page 340: Figure 7-57. Hue4039A/Hue4043A Transmit Vco Schematic
7-80 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board LOW RANGE 380 MHz to 425 MHz D5833 TP5825 TX_Low_Switch L5833 C5832 C5836 C5848 220nH R5829 C5843 0.1uF C5856 R5825 C5861 0.1uF 330pF 330pF 0.1uF L5831 2.4K 180nH 0.1uF...
Page 341: Figure 7-58. Hue4039A/Hue4043A Receiver Back-End Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-81 VVCO SPF_4.3V C5040 C5041 C5060 R5008 .01uF 0.1uF 220pF 1MEG L5006 R5010 100nH 15pF C5058 C5057 L5053 C5007 C5015 R5034 100nH 1000pF 15pF .01uF C5059 C5056 C5046 C5039 R5051...
Page 342: Figure 7-59. Hue4039A/Hue4043A Receiver Front-End Schematic
7-82 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board RX switching voltages RX Receive RX Receive Test points 700 MHz 800 MHz TP6254 TP6255, 57, 59, 61 7.7V 4.3V TP6256, 58, 60, 62 2.3V 7.7V Mixer Ref Des = 5380 - 5399 9.3V_TO_IF 9.3V_TO_IF...
Page 343: Figure 7-60. Hue4039A/Hue4043A Receiver Mixer Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-83 THE RECEIVER INPUT SIGNAL AND THE INJECTION SIGNAL GENERATED BY TH RECEIVE SYNTHESIZER ARE MIXED TO PROVIDE A 109.65MHz I-F SIGNAL. L5390 C5391 68nH 109.65 MHz I.
Page 344: Figure 7-61. Hue4039A/Hue4043A Receiver Preselector Schematic
7-84 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board RF_OUT_1 RF_IN_1 L5258 TP5252 TP5250 L5257 L5237 L5255 L5251 L5253 82nH 22nH 39nH 22nH C5252 L5256 L5250 C5255 C5257 C5258 8.2pF R5251 8.2pF 6.8pF R5253 6.8pF C5250 D5250 C5254...
Page 345: Figure 7-62. Hue4039A/Hue4043A Receiver If Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-85 Coming From Abacus Going to Frontend RX_FILT_1_A RX_FILT_1 RF_ATTN_1_B RF_ATTN_1_C RF_ATTN_2_B RF_ATTN_2_C RF_ATTN_3_B RF_ATTN_3_C R5405 5V_IF 9.3V_FROM_BE C5431 C5432 C5420 220pF 0.1uF .01uF E5400 Q5402 9.3V_FROM_FE 9.3V_TO_CONTR O O O O O O O O O O O O O O O O O O O O O C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C O O O O CO O O O N N...
Page 346: Figure 7-63. Hue4039A Rf Power Amplifier (Rf Pa) Schematic
7-86 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board R5525 C5557 L5505 C5517 M5503 M5502 M5501 390nH .01uF R5515 0.1uF C5535 C5510 C5539 R5505 C5567 R5537 68pF RFPA/FGU C5566 R5511 TP5503 220pF C5568 C5518 C5521 INTERFACE 0.1uF R5530...
Page 347: Figure 7-64. Hue4039A/Hue4043A Output Network (On) Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-87 R5709 R5712 1.5K 100K D5705 OUTPUT NETWORK/RFPA R5705 R5706 R5711 C5717 C5718 INTERFACE 7.5pF 220pF C5701 C5719 C5720 L5702 C5721 C5722 W = 27.5 mil 150nH 220pF 1.8pF 6.8pF...
Page 348: Figure 7-65. Hue4043A Rf 100W Power Amplifier (Rf Pa) Schematic (Sheet 1 Of 2)
7-88 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board *C5590* *C5591* 18pF 18pF C5602 R5542 10uF C5538 TP5540 R5543 15pF C5542 M5540 HEATSINK R5544 100pF R5546 C5532 R5545 100pF R5520 C5543 C5544 C5533 43pF 47pF *C5601* R5521 24pF...
Page 349: Figure 7-66. Hue4043A Rf 100W Power Amplifier (Rf Pa) Schematic (Sheet 2 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-89 POWER CONTROL INTERFACE IF5703 VREVERSE_ON IF5702 R5709 R5712 VFORWARD_ON *M5700* 1.5K 100K D5705 R5711 C5718 L5714 C5717 100pF R5705 R5706 15nH 33pF RFPA C5701 C5719 C5720 *C5721* *C5722* L5702...
Page 350: Figure 7-67. Hue4039A Secure Block Diagram And Interconnections
7-90 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board CONN(19:0) SPKR+ SPKR- Part Series CHAN_ACT POWER SUPPLY BLOCK AUX_MIC SW_B+_SENSE SW_B+_SENSE EMERGENCY SAP_TX SAP_RX LV_DETECT LV_DETECT EMERG_SENSE EMERG_SENSE RX_FILT_AUDIO SAP_DCLK SAP_FSYNC IGNITION_SENSE IGNITION_SENSE IGNITION ONE_WIRE MIC_HI MIC_HI SW_B+_ON-OFF...
Page 351: Figure 7-68. Hue4039A Rear Accessory Connector Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-91 *VR0408* 5.6V TP0400 BUS+_UARTB_TXD J0402-3 UARTB_TXD-BUS+ BUS-_UARTB_RXD J0402-5 UARTB_RXD-BUS- RESET_UARTB_CTS J0402-4 UARTB_CTS-RESET BUSY_UARTB_RTS J0402-6 UARTB_RTS-BUSY R0407 UARTA_TXD J0402-7 UARTA_TXD TX_DCE (DB9-Pin 2) R0408 UARTA_RXD J0402-9 UARTA_RXD RX_DCE (DB9-Pin 3) R0412 UARTA_CTS...
Page 352: Figure 7-69. Hue4039A Power Supply Schematic
7-92 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board UNSW_5V TP0500 DC DISTRIBUTION Q0502 D0501 Emergency Sense Block VOLTAGE V(operating)/mA(max) SOURCED BY: SUPPLY FOR Part Series FILT_B+ Battery SW_B+ Audio PA R0500 R0502 100K 390K VCC1.8, VCC1.55 1.86 &...
Page 353: Figure 7-70. Hue4039A Usb/Rs232/Sb9600 Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-93 VCC2.85 BUFFER SUPPLY BUFFER SUPPLY C0301 U0300-1 Part Series VCC2.85 VCC2.85 MC74LCX125 C0312 USB_VPI 0.1uF USB_VPIN 0.1uF UCTS1_USB_FSEN U0303-5 U0300-5 PWR_GND PWR_GND U0300-2 C0302 C0305 MC74LCX125 U0303-1 0.1uF 0.1uF...
Page 354: Figure 7-71. Hue4039A Sb9600 Schematic
7-94 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board VCC2.85 SB96_RS232*_EN_INV U0603-2 MC74LCX125 Part Series VCC5 600-1 R0638 C0606 0.1uF EN_OE U0606 SB96_RS232*_EN SELECT SN74CBT3257 BUS+_UARTB_TXD BUS-_UARTB_RXD BUSY_UARTB_RTS RESET_UARTB_CTS R0626 Connector IF 100K C0600 0.1uF VCC2.85 R0634 R0635...
Page 355: Figure 7-72. Hue4039A Usb/Rs232/Sb9600 Vip Input/Output Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-95 VCC5 VCC5 U0601-2 U0605-2 PWR_GND PWR_GND Part Series C0601 C0605 600-2 0.1uF 0.1uF U0601-1 TC7S00FU VIP_OUT_1_3V VIP_OUT_1_5V U0605-1 TC7S00FU VIP_OUT_2_3V VIP_OUT_2_5V U0603-3 MC74LCX125 VIP_IN_1_5V VIP_IN_1_3V U0603-4 MC74LCX125 VIP_IN_2_5V VIP_IN_2_3V...
Page 356: Figure 7-73. Hue4039A Control-Head Connector Schematic
7-96 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board SB9600 VCC2.85 VCC2.85 R0409 BUS+_UARTB_TXD J0401-31 BUS+ TP0414 F0400 BUS-_UARTB_RXD J0401-32 BUS- FORCE_FAIL* J0401-19 BUSY_UARTB_RTS J0401-33 BUSY 125V J0401-21 RESET_UARTB_CTS J0401-34 Q0403 LH_RESET Q0402 C0437 470pF SW_B+ C0442 C0443...
Page 357: Figure 7-74. Hue4039A Secure Interface Connector Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-97 VCC2.85 VCC5 J0501-5 J0501-6 J0501-7 J0501-8 Part Series J0501-18 C0700 C0701 J0501-19 100pF 100pF J0501-20 SW_B+ J0501-10 J0501-9 Control / I/O C0713 C0714 220pF 220pF J0501-11 BOOT* J0501-12 TAMPER_ENC...
Page 358: Figure 7-75. Hue4039A/Hue4043A Secure Interface Board Schematic
7-98 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board UNSW_B+_ENC J701-36 SW_B+_ENC J701-2 J701-3 J701-4 P501-5 J701-5 J701-6 J701-8 J701-7 P501-6 J701-9 J701-10 J701-11 UNSW_B+_ENC P501-18 J701-16 J701-14 J701-17 J701-12 U800 C810 P501-19 J701-18 J701-19 J701-20 0.47 MC33269D...
Page 359: Figure 7-76. Hue4039A Main Board Layout-Side 1 Top
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-99 SH5250 C5303 R5384 R5385 C5383 C5385 C5382 C5388 SH5701 Y5400 R5310 J5701 R5386 L5406 D5302 R5383 L5389 C5413 L5385 L5289 L5288 C5411 C5301 L5403 C5404 R5413 R5300 R5412 L5287...
Page 360: Figure 7-77. Hue4039A Main Board Layout-Side 1 Middle
7-100 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board SH5703 C5719 SH5901 L5003 C5900 R5903 C5019 C5013 D5003 R5900 R5033 C5017 C5009 L5901 C5005 C5907 C5016 C5911 R5905 R5035 Y5900 Q5901 C5068 C5002 C0703 C5015 L5015 C5007 C5022...
Page 361: Figure 7-78. Hue4039A Main Board Layout-Side 1 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-101 C0461 R0422 R0425 R0923 R0116 Y0100 C0956 R0952 U0102 C0428 J0401 R0951 C0955 U0951 R0907 R0119 U0950 R0924 TP0401 TP0403 R0415 R0123 C0987 TP0411 TP0410 TP0414 TP0002 C0984 C0442...
Page 362: Figure 7-79. Hue4039A Main Board Layout-Side 2 Top
7-102 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board R0216 TP0942 Q0402 C0239 R0208 R0212 TP0962 U0958 C0225 VR0420 R0218 C0208 Q0954 C0205 R0207 C0936 Q0953 R0203 R0229 TP0201 U0206 U0202 U0208 C0240 R0419 C0201 R0227 C0427 TP0204...
Page 363: Figure 7-80. Hue4039A Main Board Layout-Side 2 Middle
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-103 C0425 C0448 C0449 C5575 VR0417 C0447 C0446 SH5821 C5576 R5532 R5573 C5789 C5788 D5827 C5849 C5825 R5572 R5845 C5857 VR0412 C5778 D5831 R5841 D5751 L5825 C0440 C0439 R5850 TP5787...
Page 364: Figure 7-81. Hue4039A Main Board Layout-Side 2 Bottom
7-104 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board SH5702 SH5400 R5407 C5424 C5711 TP5251 SH5380 D5400 C5407 U5400 L5402 L5254 L5252 C5409 TP5302 C5423 C5330 L5707 C5420 R5406 D5306 D5253 D5251 Y5401 R5405 C5421 C5346 C5721 Q5258...
Page 365 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-105 HUE4039A Main Board Parts List Reference Motorola Reference Motorola Reference Motorola Description Description Description Designator Part Number Designator Part Number Designator Part Number Reference Motorola Description...
Page 366 7-106 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0506 2113743L41...
Page 367 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-107 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0998 2113741F01...
Page 368 7-108 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5355 2113743N26 CAP CHIP 10.0 PF 5% COG...
Page 369 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-109 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5720 2111078B10 CAP CHIP RF 7.5 .25 NPO...
Page 370 7-110 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5926 2113743N19 CAP CHIP 5.1 PF + -.5PF...
Page 371 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-111 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number L5287 2413926N16 IND CER CHIP 22.0 NH 5%...
Page 372 7-112 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number Q5503 4813828C44 TSTR UHF 70W 12.5 VOLTS...
Page 373 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-113 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R0940 0662057M01 RES.
Page 374 7-114 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R5536 0662057C20 CHIP RES 5.1 OHMS 5%...
Page 375 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-115 Reference Motorola Reference Motorola Reference Motorola Description Description Description Designator Part Number Designator Part Number Designator Part Number U0603 5113837A15 IC 3.3V QUAD BUFFER U5400 5185963A87...
Page 376: Figure 7-82. Hue4043A Main Board Layout-Side 1 Top
7-116 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board J0401 J0501 C0448 R0421 E5400 L5404 C0446 C0437 R0415 C5408 L5407 C0436 C5403 C5414 R5400 R5401 R5403 C5401 C5400 C5028 R5762 R5761 C5064 D5003 C5765 R5404 R0509 R5027 R5019...
Page 377: Figure 7-83. Hue4043A Main Board Layout-Side 1 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-117 U0959 U0962 C0990 C0981 C0943 U0952 R0924 C0955 R0530 R0531 U0960 D0954 C0923 R0973 Q0507 C0900 R0968 C0962 R0970 R0922 C0905 C0967 R0903 R0963 R0920 U0970 R0909 U5560 U0956...
Page 378: Figure 7-84. Hue4043A Main Board Layout-Side 2 Top
7-118 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board VR0415 R0416 R0418 C0423 VR0426 C0522 C0470 C0439 VR0425 C0523 VR0423 C0467 R0417 U0505 L0400 C0422 L5411 VR0422 C0521 Y5401 VR0424 C5416 C5407 R0420 C5018 R5002 C5816 C0426 R5029...
Page 379: Figure 7-85. Hue4043A Main Board Layout-Side 2 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-119 R0934 R5527 Q5520 L5521 R0910 C5521 R0911 C5536 TP0901 R5540 C5533 R5541 L5520 C0941 C5598 C5601 C5596 C0942 C5590 C5595 R0993 C5592 C5530 C5531 C5602 C5538 C5540 C5541 C5603...
Page 380 7-120 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board HUE4043A Main Board Parts List Reference Motorola Reference Motorola Reference Motorola Description Description Description Designator Part Number Designator Part Number Designator Part Number Reference Motorola Description...
Page 381 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-121 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0522 2185802B01 CAP 10V 4.7UF...
Page 382 7-122 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5009 2113740F58...
Page 383 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-123 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5367 2113743L01...
Page 384 7-124 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5716 2113743N40 CAP CHIP 39.0 PF 5% COG...
Page 385 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-125 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5922 2113743N18 CAP CHIP 4.7 PF +-.25PF...
Page 386 7-126 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number L5283 2462587V33...
Page 387 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-127 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number Q0955 4809579E16...
Page 388 7-128 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R0552 0662057U78 RES CHIP 1.2K 1% 1/16W...
Page 389 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board 7-129 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R5332 0662057M78 RES.
Page 390 7-130 Schematics, Component Location Diagrams, and Parts Lists: HUE4039A/HUE4043A (UHF Range 1) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R5919 0662057M47...
Page 391 RESONATOR 6MMX6MM COPPER DIELECTRIC COAXIAL R Y5901 4885593E05 RESONATOR 6MMX6MM COPPER DIELECTRIC COAXIAL Y5902 4885593E06 RESONATOR 6MMX6MM COPPER DIELECTRIC COAXIAL Note: For optimum performance, diodes, transistors and integrated circuits must be ordered by MOTOROLA part numbers. 6881096C74-B May 25, 2005...
Page 392: Figure 7-86. Hue4040 Main Board Overall Block Diagram And Interconnections
7-132 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board HUE4040A (UHF Range 2) Main Board RX_FE RX_IF 9.3V_TO_CONTR 9.3V_TO_IF 9.3V_FROM_FE RX_BE 5V_TO_IF 5V_IF IF_OUT_IF IF_OUT IF_IN RF_ATTN_1_B RF_ATTN_1_C RF_IN RF_ATTN_2_C RF_ATTN_2_B LO_IN 5V_FROM_CONTR RF_ATTN_3_C RF_ATTN_3_B DOUTA_3 DOUTA_2 DOUTA_1...
Page 393: Figure 7-87. Hue4040A Controller Block Diagram And Interconnections (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-133 9.3V_ABACUS RX_BE_INTERFACE 5V_ABACUS 9.3V_ABACUS 5V_ABACUS ABACUS_SSI_RXD ABACUS_SSI_RXD ABACUS_SSI_CLK ABACUS_SSI_CLK ABACUS_SSI_FSYNC ABACUS_SSI_FSYNC ABACUS3_CS ABACUS3_CS AUX_5V SPI_SCKA AUX_5V SPI_MOSIA SPI_MISOA SPI_SCKA SCKA_ABACUS EEPOT_2_CS* EEPOT_2_CS* CODEC_PWR_DOWN CODEC_PWR_DOWN SPI_MOSI MOSIA_ABACUS MUX_AUX_TX EEPOT_3_CS* EEPOT_3_CS*...
Page 394: Figure 7-88. Hue4040A Controller Block Diagram And Interconnections (Sheet 2 Of 2)
7-134 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board VCC2.85 VCC2.85 U0104-5 U0103-5 C0102 C0103 VCC2.85 0.1uF 0.1uF AUDIO_PA_EN SIM_D1RX_PB11 SIM_SVEN0_PB8 U0104-1 R0126 MUX_MICATTEN SIM_D1TX_PB10 ABACUS_SSI_FSYNC* RX_ATTEN_1 SIM_RST1_PB12 VCC2.85 VCC2.85 R0120 RX_ATTEN_2 SIM_CLK1_PB13 STDB DAC_SSI_TXD ABACUS_SSI_FSYNC RX_ATTEN_3 SIM_SVEN1_PB14...
Page 395: Figure 7-89. Hue4040A Controller Urchin Ic, Mux, And Ad5320 Dac Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-135 VCC2.85 VCC2.85 R0703 VCC2.85 AUX_DATA C0903 U0902 C0901 U0900 0.1uF R0906 0.1uF FL0900 C0905 C0722 VPOS 0.1uF DAC_SSI_CLK SCLK SHDN DAC_SSI_FSYNC SYNC R0901 AD5320_OUT VOUT SCF_OUT DAC_SSI_TXD DI N 8.2K...
Page 396: Figure 7-90. Hue4040A Controller Audio Schematic
7-136 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board SC0002 Ground TP0203 R0225 MIC_N SPI_SCKA EEPOT_2_CS* SPI_MOSIA CODEC_OUT_A Anti-aliasing filter VCC2.85 VCC5 VCC2.85 R0211 VCC5 C0213 VCC5 VCC2.85 R0212 R0216 0.1uF 100K 100K C0230 C0236 R0218 C0204 C0201...
Page 397: Figure 7-91. Hue4040A Controller Power Control Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-137 Q0952 VCC3 9.3V REGULATOR 9.3V_TX_ REGULATOR 0.1uF TP0950 C0961 TP0951 SW_A+ U0950 9.3V SW_A+ U0951 9.3V_TX K9.1V 4.7uF C0945 U0954-1 4 VIN 4 VIN VOUT VOUT VCC3 TP0952 R0980...
Page 398: Figure 7-92. Hue4040A Frequency Generation Unit
7-138 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board Q5706 C5803 5V_Reg 4.7K TX_High_Switch 3.0 Volt Regulator F3.0v 5V_Reg F3.0v 330pF U5750 C5816 R5782 L5751 L5754 220pF Q5707 VOUT 5 C5761 C5817 L5752 560nH 2.2uH BYPASS .01uF 5V_Reg...
Page 399: Figure 7-93. Hue4040A Receive Vco Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-139 D5900 HIGH RANGE 605.65 MHz to 629.65 MHz RX_Inj_SW RX_High_Switch C5958 L5922 C5900 C5901 R5900 220nH 0.1uF 0.1uF 220pF C5948 C5949 0.1uF L5900 R5903 C5904 R5904 150nH C5906 1.6K...
Page 400: Figure 7-94. Hue4040A Transmit Vco Schematic
7-140 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board HIGH RANGE 485 MHz to 520 MHz D5833 TP5825 L5833 TX_High_Switch C5836 C5843 C5832 R5829 220nH C5848 R5825 1.6K C5861 0.1uF 330pF C5856 0.1uF 330pF 2.7K L5831 0.1uF 180nH...
Page 401: Figure 7-95. Hue4040A Receiver Back-End Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-141 VVCO SPF_4.3V C5040 C5041 C5060 R5008 220pF L5006 R5010 .01uF 1MEG 0.1uF 100nH C5058 C5057 L5053 C5015 C5007 R5034 100nH 1000pF 15pF C5056 15pF .01uF C5046 C5059 2nd LO LF R5051...
Page 402: Figure 7-96. Hue4040A Receiver Front-End Schematic
7-142 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board RX_FE Ref Des = 5280 - 5379 9.3V_TO_IF TP5304 9.3V_TO_IF TP5303 C5294 R5303 MIXER_RF_IN U5301 C5322 C5280 IF_OUT_IF 4.7K C5327 1 IN .01uF 100pF 220pF C5301 .01uF 9.3V_TO_IF C5311...
Page 403: Figure 7-97. Hue4040A Receiver Mixer Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-143 THE RECEIVER INPUT SIGNAL AND THE INJECTION SIGNAL GENERATED BY THE RECEIVE SYNTHESIZER ARE MIXED TO PROVIDE A 109.65MHz I-F SIGNAL. C5391 L5390 109.65 MHz I. F. 68nH 33pF *T5381*...
Page 404: Figure 7-98. Hue4040A Receiver Preselector Schematic
7-144 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board RF_OUT_1 RF_IN_1 L5258 TP5252 L5257 L5251 L5255 L5237 L5253 82nH 22nH 39nH 22nH TP5250 C5252 L5250 L5256 C5255 C5258 C5257 5.6pF R5251 4.7pF 4.7pF 5.6pF R5253 C5250 C5254 D5250...
Page 405: Figure 7-99. Hue4040A Receiver If Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-145 Coming From Abacus Going to Frontend RX_FILT_1 RX_FILT_1_A RF_ATTN_1_ C RF_ATTN_1_B RF_ATTN_2_ C RF_ATTN_2_B RF_ATTN_3_ C RF_ATTN_3_B R5405 5V_IF C5431 C5432 C5420 9.3V_FROM_BE .01uF 0.1uF 220pF E5400 Q5402 9.3V_FROM_FE...
Page 406: Figure 7-100.Hue4040A Rf Power Amplifier (Rf Pa) Schematic
7-146 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board C5517 R5544 R5525 M5502 L5505 M5501 VGBIAS1_SUM 0.1uF R5515 390nH C5557 R5545 C5510 R5505 C5567 R5537 .01uF RFPA/FGU R5511 R5538 C5566 TP5503 C5539 220pF C5568 C5518 C5521 C5535 INTERFACE...
Page 407: Figure 7-101.Hue4040A Output Network (On) Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-147 R5709 R5712 1.5K 100K D5705 OUTPUT NETWORK/RFPA R5705 R5706 R5711 C5717 C5718 INTERFACE C5722 7.5pF 220pF C5701 C5721 L5702 C5719 C5720 W = 27.5 mil 150nH 7.5pF 6.8pF 220pF...
Page 408: Figure 7-102.Hue4040A Secure Block Diagram And Interconnections
7-148 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board CONN(19:0) SPKR+ SPKR- POWER SUPPLY BLOCK CHAN_ACT AUX_MIC SW_B+_SENSE EMERGENCY SAP_TX SW_B+_SENSE SAP_RX LV_DETECT LV_DETECT EMERG_SENSE EMERG_SENSE RX_FILT_AUDIO SAP_DCLK SAP_FSYNC IGNITION_SENSE IGNITION_SENSE IGNITION ONE_WIRE MIC_HI MIC_HI SW_B+_ON-OFF SW_B+_ON-OFF SOFT_TURN_OFF...
Page 409: Figure 7-103.Hue4040A Rear Accessory Connector Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-149 VR0408 6.8V TP0400 BUS+_UARTB_TXD J0402-3 UARTB_TXD-BUS+ BUS-_UARTB_RXD J0402-5 UARTB_RXD-BUS- RESET_UARTB_CTS J0402-4 UARTB_CTS-RESET BUSY_UARTB_RTS J0402-6 UARTB_RTS-BUSY R0407 UARTA_TXD J0402-7 UARTA_TXD TX_DCE (DB9-Pin 2) R0408 UARTA_RXD J0402-9 UARTA_RXD RX_DCE (DB9-Pin 3) R0412 UARTA_CTS...
Page 410: Figure 7-104.Hue4040A Power Supply Schematic
7-150 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board R0530 SOFT_TURN_OFF DC DISTRIBUTION 330K Q0507 UNSW_5V UNSW_5V V(operating)/mA(max) SOURCED BY: SUPPLY FOR: VOLTAGE Emergency Sense Block R0531 Q0502 100K Battery SW_B+ Audio PA FILT_B+ SW_B+_ON-OFF R0523 SW_B+_ON-OFF R0500...
Page 411: Figure 7-105.Hue4040A Usb/Rs232/Sb9600 Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-151 VCC2.85 C0301 U0300-1 C0312 MC74LCX125 0.1uF USB_VPI USB_VPIN 0.1uF SB9600 Block URXD2 URXD2 UTXD2 UTXD2 URTS2 BUS+_UARTB_TXD U0300-2 URTS2 BUS+_UARTB_TXD MC74LCX125 UCTS2 BUS-_UARTB_RXD UCTS2 BUS-_UARTB_RXD USB_VMI URXD1_USB_VMIN LHRST_OUT LHRST_OUT...
Page 412: Figure 7-106.Hue4040A Secure Sb9600 Schematic
7-152 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board VCC2.85 NAND SUPPLY VCC5 U0611-2 R0624 C0606 C0615 0.1uF U0606 0.1uF 15 EN_OE 1 SELECT Connector IF SB96_RS232*_EN 2 I0A 3 I1A BUS+_UARTB_TXD 6 I1B BUS-_UARTB_RXD 11 I0C 10 I1C BUSY_UARTB_RTS...
Page 413: Figure 7-107.Hue4040A Secure Control-Head Connector Schematic (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-153 VCC2.85 VCC2.85 R0409 SW_B+ A+_ENC FORCE_FAIL* TP0413 SW_B+ J0401-17 Q0402 L040 0 A+_CH J0401-19 10uH R0422 TP0414 J0401-21 Q0403 SW_B+_ON-OFF C0437 VR0420 C0435 470pF C0421 C0436 R042 0 F0400 R0425...
Page 414: Figure 7-108.Hue4040A Secure Control-Head Connector Schematic (Sheet 2 Of 2)
7-154 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board SSI / NAUTILUS VIP s J0401-35 SAP_TX SAP_TX J0401-36 SAP_RX J0401-13 VIP_OUT_1_5V SAP_RX VIP_OUT_1_5V J0401-37 VIP_OUT_2_5V SAP_DCLK VIP_OUT_2_5V J0401-14 SAP_DCLK J0401-38 SAP_FSYNC J0401-15 VIP_IN_1_5V VIP_IN_1_5V SAP_FSYNC J0401-45 SSI_INT J0401-16...
Page 415: Figure 7-109.Hue4040A Secure Interface Connector Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-155 VCC2.85 VCC5 J0501-5 J0501-7 J0501-8 J0501-6 J0501-18 C0700 C0701 100pF 100pF J0501-19 J0501-20 A+_ENC SW_B+ J0501-9 J0501-10 C0713 C0714 Control / I/O 220pF 220pF J0501-11 BOOT* J0501-12 TAMPER_ENC SAP SSI Audio Bus...
Page 416: Figure 7-110.Hue4040A Secure Interface Board Schematic
7-156 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board UNSW_B+_ENC J701-36 SW_B+_ENC J701-2 J701-3 J701-4 P501-5 J701-5 J701-6 J701-8 J701-7 P501-6 J701-9 J701-10 J701-11 UNSW_B+_ENC P501-18 J701-16 J701-14 J701-17 J701-12 C810 U800 P501-19 J701-18 J701-19 J701-20 MC33269D 0.47...
Page 417: Figure 7-111.Hue4040A Main Board Layout-Side 1 Top
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-157 8485912F01 REV A C5303 R5310 L5406 C5413 L5288 L5289 Y5400 C5301 C5404 C5411 L5403 R5413 R5300 L5287 R5412 R5309 R5411 C5297 C5305 L5286 C5722 R5414 R5311 R5306 Q5252 C5417...
Page 418: Figure 7-112.Hue4040A Main Board Layout-Side 1 Middle
7-158 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board C5719 L5003 C5900 R5903 C5019 C5013 C5009 R5900 C5017 R5033 L5901 C5005 C5907 C5016 Q5901 R5035 R5905 C5911 Y5900 C5068 R5552 C5002 C0703 R5546 L5015 C5015 C5007 R5547 R5553...
Page 419: Figure 7-113.Hue4040A Main Board Layout-Side 1 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-159 C0461 R0422 R0425 R0923 R0116 C0956 R0952 C0428 R0951 C0955 R0908 U0951 R0119 R0924 TP0401 TP0403 TP0409 TP0413 R0415 R0123 TP0411 TP0410 TP0414 C0987 C0984 C0442 C0407 R0430 R0530...
Page 420: Figure 7-114.Hue4040A Main Board Layout-Side 2 Top
7-160 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board TP0942 R0218 R0212 C0201 R0229 U0207 TP0962 U0958 R0213 R0208 C0208 Q0954 R0216 VR0420 C0936 Q0953 U0206 U0208 R0224 R0917 R0949 C0240 R0419 TP0205 U0954 C0427 U0201 C0212 C0989...
Page 421: Figure 7-115.Hue4040A Main Board Layout-Side 2 Middle
Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-161 C0449 C0448 C0447 C0446 C5575 SH5821 C5576 R5573 C5789 C5788 R5532 C0462 C5825 C5849 D5827 R5572 R5845 C5857 R5841 C0440 C5778 L5825 R5850 C0434 D5831 C5571 R5846 C0433 R5843...
Page 422: Figure 7-116.Hue4040A Main Board Layout-Side 2 Bottom
7-162 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board SH5702 SH5400 R5407 C5424 C5711 D5400 C5407 U5400 L5712 C5415 L5252 L5708 C5713 L5254 L5402 C5409 TP5302 D5253 C5720 D5251 C5423 L5707 C5420 R5406 Y5401 R5405 R5408 C5721 L5706...
Page 423 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-163 Reference Motorola Reference Motorola Reference Motorola Description Description Description HUE4040A Main Board Parts List Designator Part Number Designator Part Number Designator Part Number Reference Motorola C0221 2311049A78 CAP TANT CHIP 10.0 UF 10%...
Page 424 7-164 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0505 2113743L41...
Page 425 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-165 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0986 2113743M24...
Page 426 7-166 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5348 2113743L01...
Page 427 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-167 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5714 2111078B01 CAP CHIP RF 3.3 .25 NPO...
Page 428 7-168 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C5925 2113743N50...
Page 429 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-169 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number L5256 2484562T02...
Page 430 7-170 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number Q5253 4813824A17 XSTR PNP40V .2A GENP...
Page 431 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board 7-171 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R0739 0662057M50 RES.
Page 432 7-172 Schematics, Component Location Diagrams, and Parts Lists: HUE4040A (UHF Range 2) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R5512 0662057M10 RES.
Page 433 5185143E67 INTEGRATED CIRCUITS Note: For optimum performance, diodes, transistors and U0610 5113805B78 IC 1 GATE 2 INPUT NAND integrated circuits must be ordered by MOTOROLA part U0203 5162852A79 IC MOS TTL SPDT ANALOG U0611 5113805B78 IC 1 GATE 2 INPUT NAND numbers.
Page 434: Figure 7-117.Huf4017A Main Board Overall Block Diagram And Interconnections
7-174 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board HUF4017A (700-800 MHz) Main Board RX_IF RX_FE 9.3V_TO_CONTR 9.3V_FROM_FE 9.3V_TO_IF FE_FILTER_2 5V_TO_FE 5V_FE RX_BE Part Series 5V_TO_IF 5V_IF FE_FILTER_1 FE_FILTER Part Series IF_OUT IF_IN IF_OUT_IF 6700 RF_ATTN_1_C RF_ATTN_1_B RF_IN 6800...
Page 435: Figure 7-118.Huf4017A Controller Block Diagram And Interconnections (Sheet 1 Of 3)
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-175 Part Series VCC2.85 100-1 AUDIO_PA_EN SIM_D1RX_PB11 EEPOT_4_CS* SIM_SVEN0_PB8 U0104-1 MC74LCX125 MUX_MICATTEN SIM_D1TX_PB10 ABACUS_SSI_FSYNC* R0120 RX_ATTEN_1 SIM_RST1_PB12 ABACUS_SSI_FSYNC RX_ATTEN_2 SIM_CLK1_PB13 STDB DAC_SSI_TXD VCC2.85 VCC2.85 RX_ATTEN_3 SIM_SVEN1_PB14 SC1B U0104-2 MC74LCX125 SIM_PD1_PB15 SCKB...
Page 436: Figure 7-119.Huf4017A Controller Block Diagram And Interconnections (Sheet 2 Of 3)
7-176 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board TP0115 TP0118 TP0119 PRIMARY UART URXD1_USB_VMIN UTXD1_USB_VPOUT K12 URXD1_PA15_USB_SE0_IRXD_TDI UTXD1_PA14_USB_VOUT_ITXD_TDO URTS1_USB_XRXD L16 URTS1_PA13_USBXRXD_IPWR_RESET_IN_IC2A UCTS1_USB_FSEN VDD_EIM_FILT UCTS1_PA12_USB_FSEN_IOE_MCU_DE BRD_ID_5 F13 DTRA_PA11_IPMODEIN_TMS_INT7_SRDA USB*_RS232_EN DSRA_PA10_IRE_TRST_INT6_STDA MIC_TUNE_EN DCDA_PA18_IPMODEOTHI_DSP_DE_SC2A RIA_USBSUSP RIA_PA9_USBSUSP_IPMODEOTLO+TCK_DSCEN_SCKA D101 URXD2 UTXD2 VDD_EIM_FILT SECONDARY UART...
Page 437: Figure 7-120.Huf4017A Controller Block Diagram And Interconnections (Sheet 3 Of 3)
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-177 9.3V_ABACUS RX_BE_INTERFACE 5V_ABACUS IF0000 9.3V_ABACUS IF0001 5V_ABACUS IF0002 ABACUS_SSI_RXD ABACUS_SSI_RXD IF0003 ABACUS_SSI_CLK ABACUS_SSI_CLK IF0004 ABACUS_SSI_FSYNC ABACUS_SSI_FSYNC IF0005 ABACUS3_CS ABACUS3_CS IF0007 SPI_SCKA AUX_5V AUX_5V SPI_MOSIA SPI_MISOA EEPOT_1_CS* IF0008 EEPOT_CS* SPI_SCKA SCKA_ABACUS...
Page 438: Figure 7-121.Huf4017A Controller Audio Schematic
7-178 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VCC2.85 C0201 Ground SC0002 U0202 SIGNAL_CONVERT 0.1uF MAX5452 R0225 EEPOT_2_CS* MIC_N EEPOT_CS* AUDIO_GROUND UNIVERSAL GROUND EEPOT_U_D* EEPOT_INC* CODEC_OUT_A VCC2.85 VCC2.85 Anti-aliasing filter C0213 R0202 R0203 3.3K TP0204 Part Series R0212 0.1uF...
Page 439: Figure 7-122.Huf4017A Power, Data, Secure, And Front/Rear Connector Block Diagrams
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-179 CONN(19:0) SPKR+ SPKR- Part Series CHAN_ACT POWER SUPPLY BLOCK AUX_MIC SW_B+_SENSE SW_B+_SENSE EMERGENCY SAP_TX SAP_RX LV_DETECT LV_DETECT EMERG_SENSE EMERG_SENSE RX_FILT_AUDIO SAP_DCLK SAP_FSYNC IGNITION_SENSE IGNITION_SENSE IGNITION ONE_WIRE MIC_HI MIC_HI SW_B+_ON-OFF SW_B+_ON-OFF...
Page 440: Figure 7-123.Huf4017A Usb/Rs232/Sb9600 Schematic
7-180 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VCC2.85 BUFFER SUPPLY BUFFER SUPPLY C0301 U0300-1 Part Series VCC2.85 VCC2.85 MC74LCX125 C0312 USB_VPI 0.1uF USB_VPIN 0.1uF UCTS1_USB_FSEN U0303-5 U0300-5 PWR_GND PWR_GND U0300-2 C0302 C0305 MC74LCX125 U0303-1 0.1uF 0.1uF USB_VMI...
Page 441: Figure 7-124.Rear Accessory Connector (J0402) Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-181 *VR0408* 5.6V TP0400 BUS+_UARTB_TXD J0402-3 UARTB_TXD-BUS+ BUS-_UARTB_RXD J0402-5 UARTB_RXD-BUS- RESET_UARTB_CTS J0402-4 UARTB_CTS-RESET BUSY_UARTB_RTS J0402-6 UARTB_RTS-BUSY R0407 UARTA_TXD J0402-7 UARTA_TXD TX_DCE (DB9-Pin 2) R0408 UARTA_RXD J0402-9 UARTA_RXD RX_DCE (DB9-Pin 3) R0412 UARTA_CTS J0402-8...
Page 442: Figure 7-125.Control-Head Front Connector Schematic
7-182 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board SB9600 VCC2.85 VCC2.85 R0409 BUS+_UARTB_TXD J0401-31 BUS+ TP0414 F0400 BUS-_UARTB_RXD J0401-32 BUS- FORCE_FAIL* J0401-19 BUSY_UARTB_RTS J0401-33 BUSY 125V J0401-21 RESET_UARTB_CTS J0401-34 LH_RESET Q0403 Q0402 C0437 470pF SW_B+ C0442 C0443 C0444...
Page 443: Figure 7-126.Controller Power Supply And Emergency Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-183 UNSW_5V TP0500 DC DISTRIBUTION D0501 Q0502 Emergency Sense Block VOLTAGE V(operating)/mA(max) SOURCED BY: SUPPLY FOR Part Series FILT_B+ Battery SW_B+ Audio PA R0500 R0502 100K 390K VCC1.8, VCC1.55 1.86 &...
Page 444: Figure 7-127.Controller Rs232/Sb9600 Schematic
7-184 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VCC2.85 SB96_RS232*_EN_INV U0603-2 MC74LCX125 Part Series VCC5 600-1 R0638 C0606 0.1uF EN_OE U0606 SB96_RS232*_EN SELECT SN74CBT3257 BUS+_UARTB_TXD BUS-_UARTB_RXD BUSY_UARTB_RTS RESET_UARTB_CTS R0626 Connector IF 100K C0600 0.1uF VCC2.85 R0634 R0635 U0602-1...
Page 445: Figure 7-128.Controller Vip Input/Output Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-185 VCC5 VCC5 U0601-2 U0605-2 PWR_GND PWR_GND Part Series C0601 C0605 600-2 0.1uF 0.1uF U0601-1 TC7S00FU VIP_OUT_1_3V VIP_OUT_1_5V U0605-1 TC7S00FU VIP_OUT_2_3V VIP_OUT_2_5V U0603-3 MC74LCX125 VIP_IN_1_5V VIP_IN_1_3V U0603-4 MC74LCX125 VIP_IN_2_5V VIP_IN_2_3V MAEPF-27848-O...
Page 446: Figure 7-129.Controller Secure Interface Connector Schematic
7-186 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VCC2.85 VCC5 J0501-5 J0501-6 J0501-7 J0501-8 Part Series J0501-18 C0700 C0701 J0501-19 100pF 100pF J0501-20 SW_B+ J0501-10 J0501-9 Control / I/O C0713 C0714 220pF 220pF J0501-11 BOOT* J0501-12 TAMPER_ENC J0501-13...
Page 447: Figure 7-130.Secure Interface Board Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-187 UNSW_B+_ENC J701-36 SW_B+_ENC J701-2 J701-3 J701-4 P501-5 J701-5 J701-6 J701-8 J701-7 P501-6 J701-9 J701-10 J701-11 UNSW_B+_ENC P501-18 J701-16 J701-14 J701-17 J701-12 U800 C810 P501-19 J701-18 J701-19 J701-20 MC33269D 0.47 P501-20...
Page 448: Figure 7-131.Huf4017A Controller Urchin Ic, Mux, And Ad5320 Dac Schematic
7-188 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VCC2.85 VCC2.85 C0901 C0903 U0900 0.1uF 0.1uF FL0900 AD5320BRT MAX7414 Part Series 900-1 DAC_SSI_CLK SCLK SHDN DAC_SSI_FSYNC SYNC R0901 AD5320_OUT VOUT DAC_SSI_TXD 8.2K C0904 220pF C0917 C0918 C0919 100pF 100pF...
Page 449: Figure 7-132.Huf4017A Controller Power Supply Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-189 VCC3 Q0952 C0961 0.1uF TP0950 9.3V REGULATOR K9.1V SW_A+ SW_A+ 9.3V_TX_ REGULATOR 9.3V_TX 9.3V TP0951 U0954-1 BATTERY CONNECTOR U0950 U0951 C0945 4.7uF TC7S00FU LM2941T LM2941T J0950-1 VOUT VOUT VCC3 *R0980*...
Page 450: Figure 7-133.Huf4017A Receiver Back-End Schematic
7-190 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VVCO 2nd LO LF SPF_3.5V *SH6000* SHIELD C6024 C6025 RX 2nd LO Shield .01uF 0.1uF NO PLACE R6006 R6008 TP6001 *C6061* C6001 27pF C6002 IF6000 C6021 VN_B6001, C6053 VN_T6006 TP6000...
Page 451: Figure 7-134.Huf4017A Receiver Front-End Schematic (Sheet 1 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-191 IF6251 9.3V_FROM_FGU 9.3V_TO_IF 9.3V VN_B6261 Q6252 IF6257 5V_FE C6252 R6251 VN_B6259,VN_B6260 .01uF C6253 VN_B6251 C6254 R6252 .01uF Q6253 R6259 R6282 .01uF Q6250 R6254 C6259 R6276 VN_B6256 C6260 .01uF R6250 Q6255...
Page 452: Figure 7-135.Huf4017A Receiver Front-End Schematic (Sheet 2 Of 2)
7-192 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board IF6250 9.3V_TO_IF C6250 C6251 .01uF .01uF R6268 R6272 RX switching voltages 9.3V_TO_IF C6255 C6256 RX Receive RX Receive Test points 700 MHz 800 MHz .01uF .01uF R6267 TP6254 L6250 L6251...
Page 453: Figure 7-136.Huf4017A Receiver Intermediate Frequency (If) Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-193 IF6358 IF6361 RF_ATTN_1_C RF_ATTN_1_B IF6359 IF6362 RF_ATTN_2_C RF_ATTN_2_B IF6360 IF6363 Part Series RF_ATTN_3_C RF_ATTN_3_B 6300 Coming From Abacus Going to Frontend IF6355 IF6356 FE_FILTER_2 FE_FILTER_1 IF6357 IF6350 5V_IF 5V_TO_FE VN_T6351...
Page 454: Figure 7-137.Huf4017A Rf Power Amplifier (Pa) Schematic (Sheet 1 Of 2)
7-194 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board VN_B6540 R6521 C6500 L6500 R6522 .01uF 150nH M6520 HEATSINK RFPA/FGU C6510 INTERFACE 12pF R6523 U6500 30C65 VN_B6504 C6501 C6502 VN_B6500 IF6500 TX_INJ RFIN RFOUT1 VN_B6503 VCNTRL RFOUT2 Q6520 39pF 39pF...
Page 455: Figure 7-138.Huf4017A Rf Power Amplifier (Pa) Schematic (Sheet 2 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-195 C6540 39pF R6540 M6542 HEATSINK Part Series R6550 6500-2 C6541 R6551 11pF Q6540 R6552 C6549 13pF C6565 C6542 39pF 12pF R6553 RFPA/OUTPUT NETWORK C6544 C6550 C6551 INTERFACE 12pF 12pF 5.1pF...
Page 456: Figure 7-139.Huf4017A Frequency Generation Unit Overall Schematic (Sheet 1 Of 2)
7-196 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 3.0 Volt Regulator 5V_Reg *E6751* *E6752* *E6753* VN_T6757 U6750 F3.0v SHIELD SHIELD SHIELD LP3985 VN_B6766 L6751 F3.0v C6817 L6761 .01uF 2.2uH VOUT 560nH BYPASS C6757 0.1uF C6751 C6753 C6837 L6750...
Page 457: Figure 7-140.Huf4017A Frequency Generation Unit Overall Schematic (Sheet 2 Of 2)
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-197 D6750 IF6764 K9.1 C6761 TP6766 Q6753 39pF IF6765 TX_INJ TX_INJ TP6759 U6754 06G62 CONT_V RF_OUT From_TX_VCO TX_FDBK 700-800MHz TP6767 TX INJECTION STRING C6798 39pF Part Series 6700-1 C6767 39pF Q6755...
Page 458: Figure 7-141.Huf4017A Frequency Generation Unit 800 Mhz Receive Injection Schematic
7-198 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board C6823 C6824 R6801 0.1uF 39pF Part Series 6700-3 R6798 R6790 R6789 6800-3 C6819 39pF L6758 C6826 12nH .01uF C6821 .01uF L6757 3.3nH Q6763 MAALSS0017 C6825 C6822 C6840 R6800 R6803 RFIN...
Page 459: Figure 7-142.Huf4017A Frequency Generation Unit 800 Mhz Transmit Injection Schematic
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-199 TX_8V C6833 .01uF R6821 R6833 Part Series 6700-4 6800-4 8.0V C6834 39pF R6814 L6763 8.2nH C6828 C6832 39pF 39pF L6760 8.2nH R6819 C6836 R6807 R6826 TX_INJ R6812 5.6K C6831 C6835...
Page 460: Figure 7-143.Huf4017A Main Board Layout-Side 1 Top
7-200 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board SIDE 1 - TOP PORTION OF CIRCUIT BOARD R0964 R0971 R0972 C0213 C0502 C0952 R0950 C0962 R0979 R0505 R0508 C0963 R0963 R0970 C0967 C0966 C0204 R0947 R0969 U0603 U0602 U0604...
Page 461: Figure 7-144.Huf4017A Main Board Layout-Side 1 Middle
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-201 SIDE 1 - MIDDLE PORTION OF CIRCUIT BOARD C0461 C6794 L6501 R6768 R6767 R6546 C6504 Y6750 U6754 R6545 U6541 C6758 C6500 C6795 R6762 C6817 R6766 R6756 L6500 R6769 C6562 Q6541...
Page 462: Figure 7-145.Huf4017A Main Board Layout-Side 1 Bottom
7-202 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board SIDE 1 - BOTTOM PORTION OF CIRCUIT BOARD C6359 L6353 C6356 B6252 B6250 B6351 L6352 C6262 C6257 C6263 R6354 R6270 L6355 C6268 U6252 R6258 R6255 C6271 C6353 C6269 C6275 R6271 C6274...
Page 463: Figure 7-146.Huf4017A Main Board Layout-Side 2 Top
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-203 SIDE 2 - TOP PORTION OF CIRCUIT BOARD R0216 R0212 C0239 R0208 R0218 R0207 C0205 C0225 C0208 Q0954 VR0420 C0936 Q0953 R0203 U0208 R0229 R0419 C0240 R0227 C0427 C0234 R0219...
Page 464: Figure 7-147.Huf4017A Main Board Layout-Side 2 Middle
7-204 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board MAEPF 27M SIDE 2 - MIDDLE PORTION OF CIRCUIT BOARD C0449 C0448 C0447 C0446 R6549 C0462 C6768 C0439 C6761 C0440 C6771 C0434 C0433 VR0414 C6769 R6830 C6833 C6827 R6805 R6827...
Page 465: Figure 7-148.Huf4017A Main Board Layout-Side 2 Bottom
Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-205 SIDE 2 - BOTTOM PORTION OF CIRCUIT BOARD C6250 C6254 Q6252 C6255 C6251 C6260 C6256 R6259 L6255 R6275 Q6253 L6257 C6266 U6251 R6281 Q6251 C6730 R6732 C6282 R6277 C6281 R6730...
Page 466: Figure 7-149.Huf4017A Daughtercard Module Board Layout
7-206 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board C112 C111 E101 E102 C110 C107 C105 U100 C109 C102 C106 C100 C104 C115 U102 U103 R106 C116 D101 D100 MAEPF-27911-O Figure 7-149. HUF4017A Daughtercard Module Board Layout May 25, 2005 6881096C74-B...
Page 467 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-207 Reference Motorola Reference Motorola Reference Motorola Description Description Description HUF4017A Main Board Parts List Designator Part Number Designator Part Number Designator Part Number C0216 2113743M24 CAP CHIP 100000 PF +80-...
Page 468 7-208 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0459 2113743N38 CAP CHIP 33.0 PF 5%...
Page 469 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-209 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C0981 2113743M24 CAP CHIP 100000 PF +80-...
Page 470 7-210 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C6501 2113743N40 CAP CHIP 39.0 PF 5%...
Page 471 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-211 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C6833 2113743L41 CAP CHIP 10000 PF 10%...
Page 472 7-212 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number Q6253 4813824A10 TSTR NPN 40V .2A GEN...
Page 473 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-213 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R0901 0662057M96 RES. CHIP 8200 5%...
Page 474 7-214 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R6761 0662057M67 RES. CHIP 510 5% 20X40...
Page 475 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board 7-215 Reference Motorola Description Designator Part Number VR0418 4813832C75 DIODE ZENER QU O VR0420 4813830A24 DIODE 11V 5% 225MW MMBZ5241B_ VR0421 4813830A24 DIODE 11V 5% 225MW MMBZ5241B_ VR0422...
Page 476 7-216 Schematics, Component Location Diagrams, and Parts Lists: HUF4017A (700-800 MHz) Main Board Notes May 25, 2005 6881096C74-B...
Page 477: Table 8-1. List Of Interconnect Board Schematics And Component Location Diagrams
Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: List of Interconnect Board Schematics and Component Location Diagrams Chapter 8 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists List of Interconnect Board Schematics and Component Location Diagrams W3 Hand-Held Control Head (HHCH) Interconnect Board The following table lists the remote interconnect boards schematics and component location diagrams The HLN6885 (W3 option) interface board has additional electronics to facilitate the power-control requirements contained in this chapter.
Page 478: Figure 8-1. Hln6883A/B, Hln6884A, Hln6885A/B Remote Interconnect Board Schematic
Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Remote Interconnect Boards (Mid Power Only) JU650 PTTb-VIP_IN1_AS_J5 Pttb-AS_Vip_in1 *J5-1* P502-24 JU604 JU651 FIL_AUD_SHLD_J5 *J5-2* P502-21 JU616* IGNITION_J5 JU700 *J5-3* JU677 RESET_B+_J5 *J5-4* BUS+ BUS+ *J5-5* P502-25 JU678...
Page 479: Figure 8-2. Hln6883A/B, Hln6884A, Hln6885A/B Remote Interconnect Board Component Location Diagram (For Mid Power Only)
Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Q606 D605 Q605 JU676 C797 F600 C795 VR671 Q602 CR600 U602 D600 U603 R623 JU600 JU655 U601 JU12 JU601 C796 VR623 C786 R674 D603 R670 R675 R612 C791...
Page 480 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Reference Motorola Reference Motorola Reference Motorola Description Description Description HLN6883A/B Remote Interconnect Board (Standard) Designator Part Number Designator Part Number Designator Part Number Parts List...
Page 481 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C796...
Page 482 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C773...
Page 483 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number R673...
Page 484 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number C797...
Page 485: Figure 8-3. Hln6915B Remote Interconnect Board Schematic (For Mid Power Only)
Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Figure 8-3. HLN6915B Remote Interconnect Board Schematic (for Mid Power only) 6881096C74-B May 25, 2005...
Page 486: Figure 8-4. Hln6915B Remote Interconnect Board Component Location
8-10 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) VR671 C797 JU676 F600 Q605 Q602 CR600 C795 U602 U603 JU655 JU600 U601 R623 JU12 JU601 C796 JU658 R674 R670 D603 VR623 R675 R612 C791 JU652 VR673...
Page 487 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) 8-11 Reference Motorola Reference Motorola Reference Motorola Description Description Description HLN6915B Remote Interconnect Board (W3 Hand-Held Designator Part Number Designator Part Number Designator Part Number...
Page 488 8-12 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Boards (Mid Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number...
Page 489: Figure 8-5. Hln6901C, Hln6902C Remote Interconnect Board Schematic (For High Power Only)
Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) 8-13 Remote Interconnect Board (High Power Only) Figure 8-5. HLN6901C, HLN6902C Remote Interconnect Board Schematic (for High Power only) 6881096C74-B May 25, 2005...
Page 490: Figure 8-6. Hln6901C, Hln6902C Remote Interconnect Board Component Location Diagram (For High Power Only)
8-14 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) R609 R616 JU658 C769 R678 C796 R625 R675 VR676 C797 Q602 U602 C789 VR617 R674 VR804 C798 C670 VR674 JU800 C813 JU701 C763 VR600 C771 C770 VR802...
Page 491 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) 8-15 Reference Motorola Reference Motorola Reference Motorola Description Description Description Designator Part Number Designator Part Number Designator Part Number HLN6902C Remote Interconnect Board (Standard) Parts List...
Page 492 8-16 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number...
Page 493 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) 8-17 Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number...
Page 494 8-18 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) Reference Motorola Reference Motorola Reference Motorola Reference Motorola Description Description Description Description Designator Part Number Designator Part Number Designator Part Number Designator Part Number...
Page 495 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) 8-19 Reference Motorola Reference Motorola Description Description Designator Part Number Designator Part Number JU615 NOTPLACED 64AM DUMMY PART NUM- R612 NOTPLACED 64AM DUMMY PART NUM-...
Page 496: Secure Interface Board
8-20 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) Secure Interface Board R808 Q800 R801 R804 C802 R807 R802 U800 Q802 U804 C810 U801 J701 C808 U802 U803 U805 C806 MAEPF-27915-O Figure 8-7. Secure Interface Board Component Location Diagram—Side 1 P501 C811 MAEPF-27916-O...
Page 497: Figure 8-9. Motorcycle Signal-Routing Diagram
Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) 8-21 Motorcycle Signal Routing Motorcycle Millennium Rear Motorcycle Remote Remote Accessory DB15 to Cable Mount Flex Millennium Flex DB26 Adapter Millennium Rear Millennium 28-pin DB25 Millennium VOCON Accessory...
Page 498 8-22 Interconnect Boards Schematics, Component Location Diagrams, and Parts Lists: Remote Interconnect Board (High Power Only) Notes May 25, 2005 6881096C74-B...
Page 499: Table 9-1. Mid Power Dash Flex Cable J103 To P0401 Pin-Out List
Flex Cable Pin-Out Lists: List of Flex Cables Chapter 9 Flex Cable Pin-Out Lists List of Flex Cables Table 9-2. Mid Power Rear Accessory Flex Cable J2 to P0402 Pin-Out List This chapter lists the pin-out assignments for the following flex cables: P0402 •...
Page 500: Table 9-3. Mid Power Remote Flex Cable P502 To J0401 Pin-Out List
Flex Cable Pin-Out Lists: Flex Cables Table 9-3. Mid Power Remote Flex Cable P502 to J0401 Pin-Out List (Continued) Table 9-3. Mid Power Remote Flex Cable P502 to J0401 Pin-Out List P502 J0401 P502 J0401 Signal 38-Pin 50-Pin Signal Signal 38-Pin 50-Pin Signal...
Page 501: Table 9-4. High Power Remote Flex Cable P0401 To J512 Pin-Out List
Flex Cable Pin-Out Lists: Flex Cables Table 9-4. High Power Remote Flex Cable P0401 to J512 Pin-Out List (Continued) Table 9-4. High Power Remote Flex Cable P0401 to J512 Pin-Out List P0401 J512 Signal 60-Pin 80-Pin P0401 J512 (Male) (Female) Signal 60-Pin 80-Pin...
Page 502 Flex Cable Pin-Out Lists: Flex Cables Notes May 25, 2005 6881096C74-B...
Page 503: A.1 Universal Crypto Module Kits
Appendix A Secure Modules Universal Crypto Module Kits The secure modules are designed to digitally encrypt and decrypt voice and ASTRO data in ASTRO Digital XTL 5000 mobile radios. Table A-1 contains the Universal Crypto Module (UCM) kits and their corresponding algorithms for secure-equipped XTL 5000 radios.
Page 504: A.2 Circuit Description
• Logic circuitry to generate the UCM chip-select signal needed for communication. Troubleshooting Secure Operations Refer to the ASTRO Digital XTL 5000 Mobile Radio Basic Service Manual (6881096C73) for disassembly and reassembly information. A key-variable loader (KVL) and oscilloscope are needed to troubleshoot the secure module.
Page 505: B.1 Basic Ordering Information
Crystal orders should specify the crystal type number, crystal and carrier frequency, and the model number in which the part is used. Motorola Online Motorola Online users can access our online catalog at https://www.motorola.com/businessonline To register for online access, please call 800-814-0601 (for U.S. and Canada Service Centers only).
Page 506: B.5 Fax Orders
Replacement Parts Ordering Fax Orders Fax Orders Radio Products and Services Division* (United States and Canada) 1-800-622-6210 847-576-3023 (International) USFGMD (Federal Government Orders) 1-800-526-8641 (For Parts and Equipment Purchase Orders) Parts Identification Radio Products and Services Division* (United States and Canada) 1-800-422-4210, menu 3 Product Customer Service Customer Response Center...
Page 507: Glossary
Glossary Glossary This glossary contains an alphabetical listing of terms and their definitions that are applicable to ASTRO portable and mobile subscriber radio products. Term Definition See analog-to-digital conversion. ABACUS IC A custom integrated circuit providing a digital receiver intermediate frequency (IF) backend.
Page 508 Glossary-2 Term Definition coder/decoder A device that encodes or decodes a signal. See Customer Programming Software. Customer Software with a graphical user interface containing the feature set of an Programming ASTRO radio. See also RSS. Software See digital-to-analog conversion. See digital-to-analog converter. default A pre-defined set of parameters.
Page 509 FLASHport process. ® FLASHport A Motorola term that describes the ability of a radio to change memory. Every FLASHport radio contains a FLASHport EEPROM memory chip that can be software written and rewritten to, again and again.
Page 510 SPI data line from a peripheral to the MCU. Master Out Slave In SPI data line from the MCU to a peripheral. See microcontroller unit. Motorola Digital Communications. MCU/DSP Interface internal to the Patriot IC. See Megahertz. Megahertz One million cycles per second. Used especially as a radio-frequency unit.
Page 511 Data transmitted on the control channel from the central controller to the word subscriber unit. over-molded pad- A Motorola custom IC package, distinguished by the presence of solder array carrier balls on the bottom pads. over-the-air rekeying Allows the dispatcher to remotely reprogram the encryption keys in the radio.
Page 512 Glossary-6 Term Definition See phase-locked loop. private-line tone A continuous sub-audible tone that is transmitted along with the carrier. squelch See also DPL. Programmable A memory chip on which data can be written only once. Once data has Read-Only Memory been written onto a PROM, it remains there forever.
Page 513 Glossary-7 Term Definition RESET Reset line: an input to the microcontroller that restarts execution. See radio frequency. RF PA See radio frequency power amplifier. See Radio Interface Box. See read-only memory. RPCIC Regulator/power control IC. RPT/TA See repeater/talkaround. See Radio Service Software. See real-time clock.
Page 514 Glossary-8 Term Definition SRAM See static RAM. SRIB Smart Radio Interface Box. See RIB. See Synchronous Serial Interface. Standby mode An operating mode in which the radio is muted but still continues to monitor data. static RAM A type of memory used for volatile, program/data memory that does not need to be refreshed.
Page 515 Glossary-9 Term Definition See Universal Serial Bus. See voltage-controlled oscillator. vector sum excited A voice-encoding technique used in ASTRO digital voice. linear predictive coding Very-High Frequency. Vehicle Interface Port. VOCON See vocoder/controller. vocoder An electronic device for synthesizing speech by implementing a compression algorithm particular to voice.
Page 516 Glossary-10 Notes May 25, 2005 6881096C74-B...
Page 517 Index-i Index Index overview ............. 2-8 380-470 MHz band ABACUS III IC ..........3-22 IF filter .............. 3-22 overview ............. 2-9 Numerics theory of operation ........... 3-21 450-520 MHz band 1st local oscillator (LO) ABACUS III IC ..........3-23 136-174 MHz band ..........3-49 IF filter ..............
Page 518 Index-ii plus DEK configuration ........2-4 standard configuration ........2-2 filter W3 configuration ..........2-4 harmonic VIP input connections ......... 2-6 136-174 MHz band ........... 3-29 controller 380-470 MHz band ........... 3-34 analog mode of operation ........2-12 450-520 MHz band ........... 3-39 ASTRO mode of operation ........
Page 519 Index-iii 136-174 MHz band front-end receiver section charge pump bias ..........3-48 136-174 MHz band description ............2-10 low-noise amplifier (LNA) ......... 3-14 lock detect ............3-48 mixer ..............3-15 loop filter ............3-48 overview ............. 2-8 LV Frac-N synthesizer ........3-46 PIN diode switches ...........
Page 520 Index-iv ignition sense circuits, control-head assembly ..2-7 RFPA ........... 3-26, 3-28 image filter, receiver front-end (380-470 MHz band) 3-16 transmitter ............. 3-26 image filter, receiver front-end (450-520 MHz band) 3-18 troubleshooting ........... 4-5 interconnect board 380-470 MHz band remote major sections ............
Page 521 Index-v mobile 380-470 MHz band ..........3-50 700-800 MHz ............xlii 450-520 MHz band ..........3-55 UHF Range 1 .........xxxiv, xxxvi 700-800 MHz band ..........3-59 UHF Range 2 ..........xxxix out-of-lock condition, VCO ........4-7 VHF ............xxix, xxxi overview, radio ............
Page 522 Index-vi handling ..............4-1 receive audio, controller .......... 3-72 heat-related ............4-2 receiver preselector filters, receiver front-end 136-174 MHz band 136-174 MHz band ..........3-14 back-end 380-470 MHz band ..........3-16 ABACUS III IC ..........3-20 450-520 MHz band ..........3-18 description ............
Page 523 Index-vii low-noise amplifier (LNA) ......3-19 board layouts ............ 8-20 kits ..............A-1 mixer ............. 3-20 operations preselector filters .......... 3-19 errors ..............A-2 troubleshooting ..........4-34 keyload failure ............ A-2 radios ..............2-9 signal tracing procedures .......... 4-3 back-end, introduction .......... 3-20 signal-routing diagram, motorcycle ......
Page 524 Index-viii transmitter injection ........3-52 back-end ............3-24 transmitter VCOs .......... 3-53 front-end ............3-19 voltage multiplier ........... 3-51 transmitter ON (output network) ........3-42 major board sections .......... 3-6 receiver power control ..........3-43 back-end ............3-21 power control loop ........3-44 front-end ............
Page 525 Index-ix antenna switch .......... 3-39 no TX audio ..........5-37 harmonic filter ..........3-39 poor RX sensitivity or no RX audio ....5-28 introduction ..........3-38 RFPA power control-no VGBIAS ....5-45 power detector .......... 3-39 RFPA-no or low TX power output ....5-40 power control ..........
Page 526 Index-x keyload failure ............A-2 dash-mount control-head configuration ....2-2 table ............... 5-3 DEK interface with radio ........2-7 test points ............. 5-12 description ............. 2-2 waveforms .............. 6-2 remote-mount control-head configuration ........2-2 plus DEK configuration ........2-4 W3 control-head configuration ......2-4 VIP input connections ..........
Page 528 Motorola, Inc. 8000 West Sunrise Boulevard Ft. Lauderdale, FL 33322 MOTOROLA, the Stylized M Logo, ASTRO and FLASHport are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners.

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