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UBCO 2X2 User Manual
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UBCO 2X2 User Manual

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2×2 USER MANUAL
& ASSEMBLY GUIDE

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Summary of Contents for UBCO 2X2

  • Page 1 2×2 USER MANUAL & ASSEMBLY GUIDE...

  • Page 2: Table Of Contents

    2×2 and should remain with the bike if resold. All information in this publication is based on the latest production information available at the time of approval for printing. Ubco Ltd. reserves the right to make changes at any time without notice.

  • Page 3: Safety

    Protective apparel Riders As with all off-road vehicles, basic safety apparel We recommended that only one person rides on should be worn to protect yourself. the 2×2 at any one time. This bike is designed for off-road use, so you do not need a licence to You MUST always: operate.
  • Page 4 Battery safety Emergency numbers • Kickstands are rated to support the bike and The Ubco 2×2 is very quiet due to its electric The Lithium-Ion battery and charger are designed NZ: Dial 111 50kg load. If load exceeds 50kg, support the drive motors.

  • Page 5: About Your Bike

    Power Mode 50 - 80km Est. pack life to 80% 50,000km Power pack Ubco 2kW/hr Lithium-Ion PERFORMANCE Charger type 50v 350 watt, wall or bench mount All you need to know about the technical side of the 2×2 is Max torque...
  • Page 6 02 Headlight 07 Suspension • Warning indicator – flashes when signalling a The Ubco 2×2 comes equipped with an 18W LED warning (See page 42 for warning codes). headlight providing 1440 lumens of light output. • 12v Power Port – allows you to charge power It is mounted to the handlebars via clamps, tools and other devices (10A max).
  • Page 7 These lugs are strategically placed on the frame The Ubco 2×2 is dual electric drive, meaning it has The battery comes with a wall charger that is result in injury both to riders and those to provide maximum flexibility facilitating the a motor in both the front and back wheels.

  • Page 8: Assembly

    Box 1: 1. Charger 2. Battery Strap 3. Seat 4. Ubco 2×2 Frame 5. Throttle & Front ASSEMBLY Brake Calliper 6. Headlight 7. Handlebars 8. Front Forks 9. Foot Pegs 10. Front Carrier Getting your bike ready to ride is quick and easy, as *Cable placement is indicative only 11.
  • Page 9 To Prepare Step 1: Suspension Fork b. Insert the steering tube through the head tube on the bike frame, making sure to have the fork Ensure the components are installed on the fork We recommend that you familiarise yourself Remove the bike components from Box 1. Take the correct way around.
  • Page 10 Step 1, cont'd: Step 2: Handlebars Pivot the levers so that when on the bike holding the grips, your wrists are in line with c. Replace the components on the steering tube a. Slide the throttle grip onto the right-hand side of your forearm.
  • Page 11 Step 3: Front Carrier Installation Step 4: Cable Tidy Up b. Attach the front carrier to the front accessory b. Secure the horn cable and light cable together, lugs on the frame with M8 x 25mm bolts and M8 using two of the supplied cable ties. Attach one a.
  • Page 12 Step 5: Seat Step 6: Foot Pegs b. Fasten the seat to the plates with fasteners in this order, from the outside in: a. Lower the seat onto the seat mounting plates Using M8 x 25mm bolts and M8 nuts, install the M6 x 25mm bolt, frame lug, seat bush, M6 located on the top of the frame.
  • Page 13 M6 X 12.5 mm WASHER Step 9: Rear Wheel c. Remove the two torque arm plates from the rear M5 X 12.5 mm M5 x 30mm M6 NYLOC NUT M5 NYLOC NUT WASHER wheel axle and set aside. TIP: It is helpful to have a 10mm spanner on hand to help with aligning the motor axle with the dropout during wheel installation.
  • Page 14 Step 9: cont'd Step 10: Front Wheel c. Re-install the hat washer onto the axle, e. Once the wheel is installed, re-install the two torque arm plates and fasten the plates to the ensuring the flat face is facing outwards. Bend d.
  • Page 15 Step 11: Front Brake Calliper Step 12: Motor Cable Connection c. Fasten the brake line to the cable tie detail on b. Plug the two ends of cable together, ensuring the fork leg ensuring the brake line is not forced they are correctly aligned.
  • Page 16 Step 13: Step 14: Rim Lock Step 15: Steering Alignment Proper alignment: The wheels include a rim lock, which helps keep a. Locate the side bolts that hold the handlebars Rear Motor: the tyre securely on the rim. on the stem. Loosen them enough to allow the Repeat Step 12b to connect rear motor cables.
  • Page 17 Pump up the tyres according to your cargo. BATTERY Familiarise yourself with the following Section 04: Riding the 2×2 and follow the pre-ride inspection before riding. If anything goes wrong with assembly, please contact your service provider or contact Ubco Ltd Finished strap: via www.ubcobikes.com.

  • Page 18: Riding The 2×2

    (see guidelines on page 31). Tyres are your service provider or the team at Ubco and we The 2×2 is a unique bike, differing largely from the interchangeable and can be swapped if can advise you.
  • Page 19 Lithium-Ion Battery How to charge the battery (in bike) Battery on arrival CHARGER WARNING: The battery will come half charged. There is no A battery socket is located on the right-hand side 1. Turn off the bike at the key switch and remove Keep away from sparks / flame.
  • Page 20 Extra 1. Turn off the bike at the key switch and remove ensure the health of the battery. batteries can be purchased from Ubco Ltd. the key. • Lithium-Ion batteries do not suffer from the same The battery can charge while it is installed in the 2.
  • Page 21 Console View Powering the 2×2 Rear Brake Front Brake The 2×2 is equipped with a three stage key switch. Due to the electric drive, you will not hear a sound when the bike is turned on. The battery meter display will illuminate on the console of the bike 1.
  • Page 22 Riding Adjustable Suspension Accelerating Front: To accelerate, twist the throttle grip towards you. The front forks have adjustable rebound There are no gears or clutch on the 2×2, so the dampening control that controls the rate the throttle controls all acceleration from start to suspension re-extends after an impact.
  • Page 23 Warning Light Loading up your bike The warning light will signal that there is a problem by flashing a series of codes. Stop the bike, hold it The 2×2 is unique in featuring 16 accessory lugs 3 Front Carrier stationary and follow the solution indicated by the flash code. If flashing does not stop, or the code is not on the frame, plus three on the front carrier, Accessory Lugs listed, discontinue riding and contact your service provider.
  • Page 24 Press the red button to sound the horn. When out and about, you are able to charge your We built the Ubco 2×2 to ride across all kinds of hand held devices and tools via outlets on the terrain and in all sorts of conditions. Working on the console of the bike.

  • Page 25: Maintenance & Care

    Service check up Cleaning Contact your Ubco certified service provider for a service check up after 6 weeks or 10 hours of • Clean your 2×2 after each day of use, especially riding (whichever comes first). This check up is required for warranty purposes.
  • Page 26 Replacement brake pads are Tektro D40.11 and are • Store the battery in a cool place indoors. Lithium-Ion Battery available from Ubco Ltd. • Due to a low fire risk, always charge the battery Battery performance degrades over time through Unscrew the pin (a.) on the top of the calliper body...

  • Page 27: Warranties & Legal

    Warranties Ubco Limited provides the following limited warranties for all new Ubco 2×2 electric bikes: Motors Frame Free from defects in material and workmanship • Free from structural defects in material for 2 years from original retail purchase. and workmanship for 3 years from original WARRANTIES retail purchase.
  • Page 28 All warranties must be registered via physical this manual. • If your warranty claim is accepted, Ubco will, at responsibility to ensure that any person using the mail-in card or on the website with serial its sole election, repair or replace at no charge 2×2 is physically capable of doing so and that their...
  • Page 29 Postal Address: Contact Us: PO Box 16530 ubcobikes.com Bethlehem, Tauranga 3147 info@ubcobikes.com New Zealand 0800 UBCO 2X2 Physical Address: Social Media: 25b Nature Place fb.com/ubcobikes Greerton, Tauranga New Zealand @ubcobikes @ubcobikes...